7 Trim and upholstery

a Lock the airbag computer using the Diagnostic tool. (see Fault finding ...... For vehicles fitted with manual window winders, .... a Remove the unlocking cable from the front seat run- ners. ..... cutting the seat trim clips and/or drilling out the rivet.
4MB taille 22 téléchargements 305 vues
7

Trim and upholstery 71A

BODY INTERNAL TRIM

72A

SIDE OPENING ELEMENT TRIM

73A

NON-SIDE OPENING ELEMENTS TRIM

75A

FRONT SEAT FRAMES AND MECHANISMS

76A

REAR SEAT FRAMES AND MECHANISMS

77A

FRONT SEAT TRIM

78A

REAR SEAT TRIM

79A

SEAT ACCESSORIES

X85 NOVEMBER 2009 "The repair procedures given by the manufacturer in this document are based on the technical specifications current when it was prepared. The procedures may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are constructed".

EDITION ANGLAISE

All rights reserved by Renault. Copying or translating, in part or in full, of this document or use of the service part reference numbering system is forbidden without the prior written authority of Renault.

© Renault s.a.s 2007

CLIO III - Chapitre 7

CLIO III - Chapitre 7ContentsPages

Contents Pages

71A

71A

BODY INTERNAL TRIM

BODY INTERNAL TRIM

Centre floor front carpet: Removal - Refitting

71A-1

Rear panel lining: Removal Refitting

71A-32

Centre floor rear carpet: Removal - Refitting

71A-3

Rear parcel shelf side trim: Removal - Refitting

71A-34

Floor carpet: Removal Refitting

71A-5

Rear end panel lining: Removal - Refitting

71A-37

Headlining: Removal Refitting

71A-6

Rear loading trim: Removal Refitting

71A-40

Front door sill lining: Removal - Refitting

71A-10

Rear door sill lining: Removal - Refitting

71A-12

Rear wheel arch trim: Removal - Refitting

72A

71A-13

Windscreen pillar trim: Removal - Refitting

71A-15

Side roof rail rear trim: Removal - Refitting

71A-17 73A

B-pillar upper trim: Removal Refitting

71A-18

B-pillar trim: Removal Refitting

71A-21

Rear inner sill upper trim: Removal - Refitting

71A-24

C-pillar upper trim: Removal - Refitting

71A-26

Quarter panel trim: Removal - Refitting

71A-27

SIDE OPENING ELEMENT TRIM Front side door trim: Removal - Refitting

72A-1

Rear side door trim: Removal - Refitting

72A-4

NON-SIDE OPENING ELEMENTS TRIM Tailgate trim: Removal Refitting

75A

73A-1

FRONT SEAT FRAMES AND MECHANISMS Front seat base frame: Removal - Refitting

75A-1

Front seatback frame: Removal - Refitting

75A-6

Contents

75A

FRONT SEAT FRAMES AND MECHANISMS Front seat runner: Removal Refitting Front seat height adjuster control: Removal - Refitting

77A

75A-13 75A-19

Front seat lumbar adjustment: Removal Refitting

75A-20

Front seat height adjustment: Removal - Refitting

75A-24

Rear seat access mechanisms: Removal Refitting

75A-27

Complete front seat: Removal - Refitting

75A-33

Front seat: Stripping Rebuilding

76A

78A

79A 75A-44

REAR SEAT FRAMES AND MECHANISMS Single unit rear bench seatback: Removal - Refitting

76A-1

1/3 and 2/3 rear bench seatback: Removal - Refitting

76A-4

Single unit rear bench seat base: Removal - Refitting

76A-6

1/3 and 2/3 rear bench seat base: Removal - Refitting

76A-7

Rear bench seat mechanism: Removal Refitting

76A-8

FRONT SEAT TRIM Front seat base trim: Removal - Refitting

77A-1

Front seatback trim: Removal - Refitting

77A-13

Front seat lower casing: Removal - Refitting

77A-30

REAR SEAT TRIM 1/3 and 2/3 rear bench seat base trim: Removal Refitting

78A-1

1/3 and 2/3 rear bench seatback trim: Removal Refitting

78A-3

Single unit rear bench seatback trim: Removal Refitting

78A-6

Single unit rear bench seat base trim: Removal Refitting

78A-8

SEAT ACCESSORIES Heated seat pad: Removal Refitting

79A-1

Storage compartment under front seat: Removal Refitting

79A-5

Front seat headrest guide: Removal - Refitting

79A-6

BODY INTERNAL TRIM Centre floor front carpet: Removal - Refitting

71A

II - OPERATION FOR REMOVAL OF PART CONCERNED

REMOVAL I - REMOVAL PREPARATION OPERATION a Remove: - the complete rear bench seat (see ) , - the front seats (see 75A, Front seat frames and mechanisms, Complete front seat: Removal Refitting, page 75A-33) , - the centre console (see Centre console: Removal - Refitting) , - the front door sill trims (see 71A, Body internal trim, Front door sill lining: Removal - Refitting, page 71A-10) . B85 a Unclip the rear door sill trims (see 71A, Body internal trim, Rear door sill lining: Removal - Refitting, page 71A-12) .

113077

a Pull away the rear carpet. C85 a Remove the rear wing panel lining (see 71A, Body internal trim, Rear panel lining: Removal - Refitting, page 71A-32) .

113080

a Pull away the front carpet.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit the front and rear carpets.

71A-1

BODY INTERNAL TRIM Centre floor front carpet: Removal - Refitting II - FINAL OPERATION C85 a Refit the rear wing panel lining (see 71A, Body internal trim, Rear panel lining: Removal - Refitting, page 71A-32) .

B85 a Refit the rear door sill trims (see 71A, Body internal trim, Rear door sill lining: Removal - Refitting, page 71A-12) .

a Refit: - the front door sill trims (see 71A, Body internal trim, Front door sill lining: Removal - Refitting, page 71A-10) . - the centre console (see Centre console: Removal - Refitting) , - the complete rear bench seat (see ) , - the front seats (see 75A, Front seat frames and mechanisms, Complete front seat: Removal Refitting, page 75A-33) .

71A-2

71A

BODY INTERNAL TRIM Centre floor rear carpet: Removal - Refitting

71A

II - OPERATION FOR REMOVAL OF PART CONCERNED

REMOVAL I - REMOVAL PREPARATION OPERATION a Remove: - the complete rear bench seat (see ) , - the front seats (see 75A, Front seat frames and mechanisms, Complete front seat: Removal Refitting, page 75A-33) , - the centre console (see Centre console: Removal - Refitting) , - the front door sill trims (see 71A, Body internal trim, Front door sill lining: Removal - Refitting, page 71A-10) . B85 a Unclip the rear door sill trims (see 71A, Body internal trim, Rear door sill lining: Removal - Refitting, page 71A-12) .

113077

a Pull away the rear carpet. C85

REFITTING

a Remove the rear wing panel lining (see 71A, Body internal trim, Rear panel lining: Removal - Refitting, page 71A-32) .

I - REFITTING OPERATION FOR PART CONCERNED a Refit the rear carpets. II - FINAL OPERATION C85 a Refit the rear wing panel lining (see 71A, Body internal trim, Rear panel lining: Removal - Refitting, page 71A-32) .

B85 a Refit the rear door sill trims (see 71A, Body internal trim, Rear door sill lining: Removal - Refitting, page 71A-12) .

a Refit: - the front door sill trims (see 71A, Body internal trim, Front door sill lining: Removal - Refitting, page 71A-10) .

71A-3

BODY INTERNAL TRIM Centre floor rear carpet: Removal - Refitting - the centre console (see Centre console: Removal - Refitting) , - the complete rear bench seat (see ) , - the front seats (see 75A, Front seat frames and mechanisms, Complete front seat: Removal Refitting, page 75A-33) .

71A-4

71A

BODY INTERNAL TRIM Floor carpet: Removal - Refitting REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED a Remove: - the rear centre floor carpet (see 71A, Body internal trim, Centre floor rear carpet: Removal - Refitting, page 71A-3) , - the front centre floor carpet (see 71A, Body internal trim, Centre floor front carpet: Removal Refitting, page 71A-1) ,

REFITTING REFITTING OPERATION FOR PART CONCERNED a Refit: - the rear centre floor carpet (see 71A, Body internal trim, Centre floor rear carpet: Removal - Refitting, page 71A-3) , - the front centre floor carpet (see 71A, Body internal trim, Centre floor front carpet: Removal Refitting, page 71A-1) ,

71A-5

71A

BODY INTERNAL TRIM Headlining: Removal - Refitting

71A

- the interior rear-view mirror (see Interior rear-view mirror: Removal - Refitting) (57A, Interior equipment)

Equipment required Diagnostic tool

- the grab handles (see Grab handle: Removal Refitting) (57A, Interior equipment).

PANORAMIC SUNROOF

IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see Airbag and pretensioners: Precautions for the repair) (88C, Airbags and pretensioners).

a Remove the sunroof opening control (see Sunroof opening control: Removal - Refitting) (52A, Nonside opening element mechanisms).

IMPORTANT

B85 or K85

To avoid any risk of triggering when working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool.

a Remove the B-pillar trim (see 71A, Body internal trim, B-pillar trim: Removal - Refitting, page 71A21) .

When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on). C85 a Remove:

IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered.

- the rear wing panel trim (see 71A, Body internal trim, Rear panel lining: Removal - Refitting, page 71A-32) , - the B-pillar upper trim (see 71A, Body internal trim, B-pillar upper trim: Removal - Refitting, page 71A-18) ,

REMOVAL I - REMOVAL PREPARATION OPERATION

- the rear roof drip moulding trim (see 71A, Body internal trim, Side roof rail rear trim: Removal Refitting, page 71A-17) .

a Lock the airbag computer using the Diagnostic tool (see Fault finding - Replacement of components) (88C, Airbags and pretensioners). a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).

K85

Note:

a Remove the rear parcel shelf side trim (see 71A, Body internal trim, Rear parcel shelf side trim: Removal - Refitting, page 71A-34) .

To remove the headlining, strip one side of the vehicle only. a Remove: - the windscreen pillar trims (see 71A, Body internal trim, Windscreen pillar trim: Removal - Refitting, page 71A-15) , - the sun visors (see Sun visor: Removal - Refitting) (57A, Interior equipment),

a Remove the rear quarter panel trim (see 71A, Body internal trim, Quarter panel trim: Removal - Refitting, page 71A-27) .

71A-6

BODY INTERNAL TRIM Headlining: Removal - Refitting

C85

71A

K85

a Remove the C-pillar upper trim (see 71A, Body internal trim, C-pillar upper trim: Removal - Refitting, page 71A-26) .

B85 or C85

126644

a Remove the rear centre seat belt loop (3) . 112555

a Unclip the clips (4) .

a Unclip: - the magnetic clip (1) , - the clips (2) . PANORAMIC SUNROOF

112561

a Carefully remove the sunroof seals.

71A-7

BODY INTERNAL TRIM Headlining: Removal - Refitting II - OPERATION FOR REMOVAL OF PART CONCERNED

71A

PANORAMIC SUNROOF

112884

a WARNING The headlining on vehicles with a sunroof is held in place using Velcro strips (6) . Take care not to damage these when removing the headlining.

112590

a Disconnect the connectors (5) (depending on equipment level). a Unclip the wiring from the clips.

Note: For vehicles equipped with a sunroof, the headlining must be handled with care. The side edges are weakened by the design of the sunroof.

a Remove the headlining through the rear of the vehicle (this operation requires two people).

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit the headlining (this operation requires two people). Note: For vehicles equipped with a sunroof, the headlining must be handled with care. The side edges are weakened by the design of the sunroof.

71A-8

BODY INTERNAL TRIM Headlining: Removal - Refitting

71A

II - FINAL OPERATION. a Refit:

K85

- the grab handles (see Grab handle: Removal Refitting) (57A, Interior equipment). - the sun visors (see Sun visor: Removal - Refitting) (57A, Interior equipment),

a Refit the rear parcel shelf side trim (see 71A, Body internal trim, Rear parcel shelf side trim: Removal - Refitting, page 71A-34) .

- the A-pillar wiring (5) . a Connect the connectors (depending on equipment level). a Refit:

C85

- the windscreen pillar trims (see 71A, Body internal trim, Windscreen pillar trim: Removal - Refitting, page 71A-15) ,

a Refit: - the rear roof drip moulding trim (see 71A, Body internal trim, Side roof rail rear trim: Removal Refitting, page 71A-17) ,

- the interior rear-view mirror (see Interior rear-view mirror: Removal - Refitting) (57A, Interior equipment)

- the B-pillar upper trim (see 71A, Body internal trim, B-pillar upper trim: Removal - Refitting, page 71A-18) ,

B85 or C85 a Refit:

- the rear wing panel trim (see 71A, Body internal trim, Rear panel lining: Removal - Refitting, page 71A-32) .

- the magnetic clip (1) , - the clips (2) .

K85 B85 or K85

a Refit the rear centre seat belt loop (3) .

a Refit the B-pillar trim (see 71A, Body internal trim, B-pillar trim: Removal - Refitting, page 71A-21) .

a Attach the clips (4) .

PANORAMIC SUNROOF a Refit the sunroof seals.

PANORAMIC SUNROOF a Refit the sunroof opening control (see Sunroof opening control: Removal - Refitting) (52A, Nonside opening element mechanisms).

C85 a Refit the C-pillar upper trim (see 71A, Body internal trim, C-pillar upper trim: Removal - Refitting, page 71A-26) .

a Refit the rear quarter panel trim (see 71A, Body internal trim, Quarter panel trim: Removal - Refitting, page 71A-27) .

a Connect the battery (see Battery: Removal - Refitting) (80A, Battery). a Unlock the airbag computer using the Diagnostic tool (see Fault finding - Replacement of components) (88C, Airbags and pretensioners).

71A-9

BODY INTERNAL TRIM Front door sill lining: Removal - Refitting

71A

B85 or C85

REMOVAL

II - OPERATION FOR REMOVAL OF PART CONCERNED

I - REMOVAL PREPARATION OPERATION

112575 112573

a Partially remove the seal (1) .

112576

a Unclip the trim at (3) and (4) . a Remove the trim (5) .

112574

a Using a pair of unclipping pliers, unclip the bonnet release catch (2) .

71A-10

BODY INTERNAL TRIM Front door sill lining: Removal - Refitting B85 or C85

C85

112228

a Unclip the trim at (6) and (7) . a Remove the front door sill linings.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit the front door sill trim. II - FINAL OPERATION. a Refit the bonnet release handle.

112573

a Refit the seal (8) .

71A-11

71A

BODY INTERNAL TRIM Rear door sill lining: Removal - Refitting

71A

B85

REMOVAL

- the front door sill trims (see 71A, Body internal trim, Front door sill lining: Removal - Refitting, page 71A-10) ,

I - REMOVAL PREPARATION OPERATION

- the complete rear bench seat (see ) .

a Remove the complete rear bench seat (see ) . a Partially unclip the front door sill trim (see 71A, Body internal trim, Front door sill lining: Removal - Refitting, page 71A-10) . a Remove the rear door sill upper trim (see 71A, Body internal trim, Rear inner sill upper trim: Removal - Refitting, page 71A-24) . II - OPERATION FOR REMOVAL OF PART CONCERNED

112551

a Remove clip (1) using the unclipping pliers. a Unclip the trim at (2) and at (3) .

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit the door sill trim. a Refit the mounting clip. II - FINAL OPERATION a Refit: - the rear door sill upper trim (see 71A, Body internal trim, Rear inner sill upper trim: Removal Refitting, page 71A-24) .

71A-12

BODY INTERNAL TRIM Rear wheel arch trim: Removal - Refitting

71A

1) or (see 76A, Rear seat frames and mechanisms, 1/3 and 2/3 rear bench seatback: Removal - Refitting, page 76A-4) ,

Equipment required Diagnostic tool

- the rear end panel trim (see 71A, Body internal trim, Rear end panel lining: Removal - Refitting, page 71A-37) .

B85 or C85 a

B85 or K85 a Remove the rear inner sill upper trim (see 71A, Body internal trim, Rear inner sill upper trim: Removal - Refitting, page 71A-24) .

IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see Airbag and pretensioners: Precautions for the repair) (88C, Airbags and pretensioners).

C85 IMPORTANT

a Remove the rear wing panel trim (see 71A, Body internal trim, Rear panel lining: Removal - Refitting, page 71A-32) .

To avoid any risk of triggering when working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).

B85 or C85 a Remove the rear quarter panel trim (see 71A, Body internal trim, Quarter panel trim: Removal - Refitting, page 71A-27) .

IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered.

K85 a Remove the rear parcel shelf side trim (see 71A, Body internal trim, Rear parcel shelf side trim: Removal - Refitting, page 71A-34) .

REMOVAL I - REMOVAL PREPARATION OPERATION B85 or C85 a Lock the airbag computer using the Diagnostic tool (see Fault finding - Replacement of components) (88C, Airbags and pretensioners). a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).

a Remove: - the rear bench seatback (see 76A, Rear seat frames and mechanisms, Single unit rear bench seatback: Removal - Refitting, page 76A-

71A-13

BODY INTERNAL TRIM Rear wheel arch trim: Removal - Refitting II - OPERATION FOR REMOVAL OF PART CONCERNED

71A

B85 or C85 a Refit the rear quarter panel trim (see 71A, Body internal trim, Quarter panel trim: Removal - Refitting, page 71A-27) .

K85

C85 a Refit the rear wing panel trim (see 71A, Body internal trim, Rear panel lining: Removal - Refitting, page 71A-32) .

B85 or K85

126645

a Remove the rear wheel arch trim.

a Refit the rear inner sill upper trim (see 71A, Body internal trim, Rear inner sill upper trim: Removal Refitting, page 71A-24) .

a Remove the rear wheel arch trim. a Refit:

REFITTING

- the rear bench seatback (see 76A, Rear seat frames and mechanisms, Single unit rear bench seatback: Removal - Refitting, page 76A1) or (see 76A, Rear seat frames and mechanisms, 1/3 and 2/3 rear bench seatback: Removal - Refitting, page 76A-4) ,

I - REFITTING OPERATION FOR PART CONCERNED a Refit the rear wheel arch trim. II - FINAL OPERATION.

- the rear end panel trim (see 71A, Body internal trim, Rear end panel lining: Removal - Refitting, page 71A-37) .

K85 a Refit the rear parcel shelf side trim (see 71A, Body internal trim, Rear parcel shelf side trim: Removal - Refitting, page 71A-34) .

B85 or C85 a Connect the battery (see Battery: Removal - Refitting) (80A, Battery). a Unlock the airbag computer using the Diagnostic tool (see Fault finding - Replacement of components) (88C, Airbags and pretensioners).

71A-14

BODY INTERNAL TRIM Windscreen pillar trim: Removal - Refitting

71A

REMOVAL I - REMOVAL PREPARATION OPERATION

112588

a remove the pillar trim by pulling upwards. 112586

a Partially remove the seal (1) .

REFITTING

II - OPERATION FOR REMOVAL OF PART CONCERNED

I - REFITTING PREPARATIONS OPERATION

112589 112587

a Unclip the top of the pillar trim at (2) .

a Check the condition of the clips (3) . II - REFITTING OPERATION FOR PART CONCERNED a Refit the trim starting from the bottom.

71A-15

BODY INTERNAL TRIM Windscreen pillar trim: Removal - Refitting III - FINAL OPERATION.

112586

a Refit the seal (4) .

71A-16

71A

BODY INTERNAL TRIM Side roof rail rear trim: Removal - Refitting C85 or S85

REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED

113053

a Unclip the rear roof drip moulding lining.

REFITTING REFITTING OPERATION FOR PART CONCERNED a Refit the rear roof drip moulding lining.

71A-17

71A

BODY INTERNAL TRIM B-pillar upper trim: Removal - Refitting

71A

C85

Tightening torquesm seat belt mounting bolt

21 Nm

REMOVAL REMOVAL PREPARATION OPERATION a Remove: - the complete rear bench seat (see ) , - the rear wing panel lining (see 71A, Body internal trim, Rear panel lining: Removal - Refitting, page 71A-32) .

113066

a Unclip the height adjustment device (2) .

113067

a Remove: - the bolt (1) , - the seat belt. 113065

a Remove the covers (3) .

71A-18

BODY INTERNAL TRIM B-pillar upper trim: Removal - Refitting

71A

C85

113064

a Unclip the trim at (4) .

113065

a Refit the covers (5) . II - FINAL OPERATION

113063

a Remove the B-pillar upper trim. 113066

REFITTING

a Refit the height adjustment device (6) .

I - REFITTING OPERATION FOR PART CONCERNED a Refit the B-pillar upper trim.

71A-19

BODY INTERNAL TRIM B-pillar upper trim: Removal - Refitting C85

113067

a Refit the seat belt. a Tighten to torque the seat belt mounting bolt (21 Nm). (7) a Refit: - the rear wing panel lining (see 71A, Body internal trim, Rear panel lining: Removal - Refitting, page 71A-32) , - the complete rear bench seat (see ) .

71A-20

71A

BODY INTERNAL TRIM B-pillar trim: Removal - Refitting

71A

B85 II - REMOVAL OF PART CONCERNED Tightening torquesm seat belt bolt

21 Nm

REMOVAL I - REMOVAL PREPARATION OPERATION

112578

a Unclip the B-pillar lower trim at (2) .

112577

a Move the seats fully forward. a Partially remove the frame seals (1) . a Partially unclip the front and rear door sill trims.

112579

a Remove the B-pillar lower trim.

71A-21

BODY INTERNAL TRIM B-pillar trim: Removal - Refitting

71A

B85

112580

a Unclip bolt cover. a Remove the bolt (3) .

112582

a Use a flat-blade screwdriver to unclip the height adjustment control (4) .

71A-22

BODY INTERNAL TRIM B-pillar trim: Removal - Refitting

71A

B85

112583

a Unclip (5) the B-pillar upper trim (6) .

112584

a Remove the upper trim.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Reclip: - the B-pillar upper trim, - the height adjustment device. a Torque tighten the seat belt bolt (21 Nm). a Reattach the B-pillar lower trim. II - FINAL OPERATION. a Refit the front and rear door sill trims. a Refit the frame seals.

71A-23

BODY INTERNAL TRIM Rear inner sill upper trim: Removal - Refitting

71A

B85

REMOVAL

II - OPERATION FOR REMOVAL OF PART CONCERNED

I - REMOVAL PREPARATION OPERATION a Remove the complete rear bench seat (see ) .

112548

112547

a Partially remove seal (1) .

112549

a Remove the trim at (2) and at (3) .

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit the rear door sill upper trim.

71A-24

BODY INTERNAL TRIM Rear inner sill upper trim: Removal - Refitting B85 II - FINAL OPERATION

112547

a Refit the seal (4) . a Refit the rear bench seat (see ) .

71A-25

71A

BODY INTERNAL TRIM C-pillar upper trim: Removal - Refitting

71A

C85

REMOVAL

REFITTING

I - REMOVAL PREPARATION OPERATION

I - REFITTING OPERATION FOR PART CONCERNED

a Remove: - the rear wing panel lining (see 71A, Body internal trim, Rear panel lining: Removal - Refitting, page 71A-32) , - the rear roof drip moulding lining (see 71A, Body internal trim, Side roof rail rear trim: Removal Refitting, page 71A-17) , - the rear quarter panel lining (see 71A, Body internal trim, Quarter panel trim: Removal - Refitting, page 71A-27) . II - REFITTING OPERATION FOR PART CONCERNED

113058

a Refit: - the C-pillar upper trim, - clips (2) . II - FINAL OPERATION a Remove: - the rear wing panel lining (see 71A, Body internal trim, Rear panel lining: Removal - Refitting, page 71A-32) , 113058

a Remove clips (1) using a pair of unclipping pliers.

- the rear quarter panel lining (see 71A, Body internal trim, Quarter panel trim: Removal - Refitting, page 71A-27) , - the rear roof drip moulding lining (see 71A, Body internal trim, Side roof rail rear trim: Removal Refitting, page 71A-17) .

a Remove the C-pillar upper trim.

71A-26

BODY INTERNAL TRIM Quarter panel trim: Removal - Refitting

a Remove the rear bench seatback (see 76A, Rear seat frames and mechanisms, Single unit rear bench seatback: Removal - Refitting, page 76A1) or (see 76A, Rear seat frames and mechanisms, 1/3 and 2/3 rear bench seatback: Removal - Refitting, page 76A-4) .

Equipment required Diagnostic tool

Tightening torquesm

C85

rear centre seat belt anchorage bolt

21 Nm

rear side seat belt lower bolt

21 Nm

rear side seat anchorage bolt

21 Nm

belt

71A

a Unclip the rear wing panel trim (see 71A, Body internal trim, Rear panel lining: Removal - Refitting, page 71A-32) .

B85 or C85 a Remove the rear inner sill upper trim (see 71A, Body internal trim, Rear inner sill upper trim: Removal - Refitting, page 71A-24) .

IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see Airbag and pretensioners: Precautions for the repair) (88C, Airbags and pretensioners).

IMPORTANT To avoid any risk of triggering when working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).

IMPORTANT

112550

Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered.

a Remove the lower bolt (1) from the rear side seat belt.

REMOVAL I - REMOVAL PREPARATION OPERATION a Lock the airbag computer using the Diagnostic tool (see Fault finding - Replacement of components) (88C, Airbags and pretensioners). a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).

71A-27

BODY INTERNAL TRIM Quarter panel trim: Removal - Refitting

71A

- the anchorage bolt (3) from the rear side seat belt.

II - OPERATION FOR REMOVAL OF PART CONCERNED B85 or C85 or S85

112552

a Remove the anchorage bolt (2) from the rear centre seat belt.

K85 a Remove the rear parcel shelf side trim (see 71A, Body internal trim, Rear parcel shelf side trim: Removal - Refitting, page 71A-34) .

112553

a Remove: - the seal partially (4) , - clip (5) , - bolt (6) .

126646

a Remove: - the cover (3) ,

71A-28

BODY INTERNAL TRIM Quarter panel trim: Removal - Refitting

71A

- the rear side and centre seat belts through the openings in the rear quarter panel trim.

B85 or C85 or S85 a Remove: - the luggage compartment light connector, - the rear quarter panel trim.

112554

a Unclip the rear quarter panel trim (7) .

112559

B85 or C85

a Using a flat-blade screwdriver, unclip the rear parcel shelf side trim at (9) .

112556

a Remove: - the patch (8) , - the anchorage bolt on the rear centre seat belt.

71A-29

BODY INTERNAL TRIM Quarter panel trim: Removal - Refitting

K85

71A

K85 a Apply HIGH-STRENGTH THREADLOCK (see Vehicle: Parts and consumables for the repair) (04B, Consumables - Products) to the new rear side seat belt anchorage bolt.

II - REFITTING OPERATION FOR PART CONCERNED B85 or C85 or S85 a Clip the rear parcel shelf side trim onto the rear quarter panel trim. B85 or C85

126647

a Pass the rear side and centre seat belts through the openings in the rear quarter panel trim.

a Remove: - the bolt (10) , - the rear quarter panel trim.

B85 or C85

REFITTING I - REFITTING PREPARATION OPERATION B85 or C85 a Always replace the lower bolt on the rear side seat belt. a Apply HIGH-STRENGTH THREADLOCK (see Vehicle: Parts and consumables for the repair) (04B, Consumables - Products) to the new rear centre seat belt anchorage bolt.

112556

a Refit: - the new anchorage bolt on the rear centre seat belt. - the patch (9) , - the luggage compartment light connector,

71A-30

BODY INTERNAL TRIM Quarter panel trim: Removal - Refitting

71A

- the rear quarter panel trim, K85

- clip (5) , - the bolt (6) ,

a Torque tighten the rear side seat belt anchorage bolt (21 Nm).

- the seal (4) .

a Refit: - the cover (3) , - the rear parcel shelf side trim (see 71A, Body internal trim, Rear parcel shelf side trim: Removal - Refitting, page 71A-34) .

K85

a Connect the battery (see Battery: Removal - Refitting) (80A, Battery).

a Refit:

a Unlock the computer using the Diagnostic tool (see Fault finding - Replacement of components) (88C, Airbags and pretensioners).

- the rear quarter panel trim, - bolt (10) .

III - FINAL OPERATION.

B85 or C85 a Tighten to torque: - the rear centre seat belt anchorage bolt (21 Nm), - the rear side seat belt lower bolt (21 Nm).

B85 a Refit the rear inner sill upper trim (see 71A, Body internal trim, Rear inner sill upper trim: Removal Refitting, page 71A-24) .

C85 a Clip on the rear wing panel trim (see 71A, Body internal trim, Rear panel lining: Removal - Refitting, page 71A-32) . a Refit the rear bench seat (see ) .

71A-31

BODY INTERNAL TRIM Rear panel lining: Removal - Refitting

71A

C85 or S85 II - OPERATION FOR REMOVAL OF PART CONCERNED Tightening torquesm front seat belt support bolt

21 Nm

REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the complete rear bench seat (see ) .

113061

113054

a Remove: - the front seat belt support bolt (1) . - the front seat belt support.

113062

a Unclip the rear wing panel trim at (7) , (8) and (9) .

REFITTING 113057

a Unclip:

I - REFITTING PREPARATION OPERATION a Always replace the front seat belt support bolt.

- the rear section of the front door sill lining (3) , - the rear wing panel trim at (4) .

71A-32

BODY INTERNAL TRIM Rear panel lining: Removal - Refitting

71A

C85 or S85 II - REFITTING OPERATION FOR PART CONCERNED a Clip on the rear wing panel trim. C85

113059

a Clip on the speaker grille.

113060

a Refit:

III - FINAL OPERATION. a Clip on the front door sill lining.

- the speaker,

a Refit the front seat belt support.

- the bolts (10) .

a Torque tighten the front seat belt support bolt (21 Nm).

71A-33

BODY INTERNAL TRIM Rear parcel shelf side trim: Removal - Refitting

71A

REMOVAL K85 I - REMOVAL PREPARATION OPERATION C85 a Remove the rear wing panel trim (see 71A, Body internal trim, Rear panel lining: Removal - Refitting, page 71A-32) .

B85 a Unclip the rear inner sill upper trim (see 71A, Body internal trim, Rear inner sill upper trim: Removal - Refitting, page 71A-24) .

B85 or C85 a Remove the rear quarter panel trim (see 71A, Body internal trim, Quarter panel trim: Removal - Refitting, page 71A-27) .

126648

a Partially remove the seals from the rear side door and the tailgate. a Unclip the rear inner sill upper trim at (1) .

II - OPERATION FOR REMOVAL OF PART CONCERNED B85 or C85

112559

a Using a flat-blade screwdriver, unclip (2) the rear parcel shelf side trim.

71A-34

BODY INTERNAL TRIM Rear parcel shelf side trim: Removal - Refitting

71A

REFITTING K85 I - REFITTING OPERATION FOR PART CONCERNED

B85 or C85 a Clip the rear parcel shelf side trim onto the rear quarter panel trim.

K85 a Clip on the rear parcel shelf side trim. a Refit the bolt (3) .

126649

a Remove the bolt (3) . II - FINAL OPERATION.

B85 or C85 a Refit the rear quarter panel trim (see 71A, Body internal trim, Quarter panel trim: Removal - Refitting, page 71A-27) .

C85 a Clip on the rear wing panel trim (see 71A, Body internal trim, Rear panel lining: Removal - Refitting, page 71A-32) . 126650

a Unclip the rear parcel shelf side trim. a Disconnect the luggage compartment light connector.

B85 a Refit the rear inner sill upper trim (see 71A, Body internal trim, Rear inner sill upper trim: Removal Refitting, page 71A-24) .

71A-35

BODY INTERNAL TRIM Rear parcel shelf side trim: Removal - Refitting

K85 a Connect the luggage compartment light connector. a Clip on the rear inner sill upper trim. a Refit the seals on the rear side door and the tailgate.

71A-36

71A

BODY INTERNAL TRIM Rear end panel lining: Removal - Refitting

K85

Tightening torquesm towing ring bolts

71A

21 Nm

REMOVAL I - REMOVAL PREPARATION OPERATION B85 or C85 or S85

126673

a Remove the luggage compartment raised floor (1) .

113071

a Remove the luggage compartment carpet.

126674

a Remove the luggage compartment carpet (2) .

a Partially remove the luggage compartment seal.

71A-37

BODY INTERNAL TRIM Rear end panel lining: Removal - Refitting

71A

II - OPERATION FOR REMOVAL OF PART CONCERNED B85 or C85 or S85

113351

a Unclip the rear end panel trim.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit: 113353

- the rear end panel lining,

a Remove the clips (3) using a flat-blade screwdriver.

- the towing rings. a Torque tighten the towing ring bolts (21 Nm). B85 or C85 or S85

113352

a Remove the towing ring bolts (4) .

113353

a Refit clips (5) .

71A-38

BODY INTERNAL TRIM Rear end panel lining: Removal - Refitting II - FINAL OPERATION. B85 or C85 or S85 a Refit the luggage compartment carpet.

K85 a Remove: - the luggage compartment carpet (2) , - the luggage compartment raised floor (1) .

a Refit the luggage compartment seal.

71A-39

71A

BODY INTERNAL TRIM Rear loading trim: Removal - Refitting

71A

S85

REMOVAL I - REMOVAL PREPARATION OPERATION

120594

a Remove: 120604

- the rear parcel shelf,

a Unclip the clips (3) .

- the centre rear parcel shelf (1) .

a Remove the emergency spare wheel flap (4) .

II - OPERATION FOR REMOVAL OF PART CONCERNED

120605

a Remove: 120603

a Unclip the clips (2) .

- the bolts (5) , - the retaining hooks.

a Remove the rear end panel central trim assembly.

71A-40

BODY INTERNAL TRIM Rear loading trim: Removal - Refitting

71A

S85

120606

120607

a Remove the bolts (8) .

a Remove the bolts (6) .

120596

a Gently lift the luggage compartment tray (9) .

120595

a Remove: - the bolts (7) , - the centre rear parcel shelf supports.

120597

a Remove the trim (10) .

71A-41

BODY INTERNAL TRIM Rear loading trim: Removal - Refitting

71A

S85

120598

a Detach the rear side sections (11) of the luggage compartment. a Remove the luggage compartment tray through the tailgate by bending it slightly (this operation requires two people).

120608

a Remove: - the bolt (13) , - the load stop bracket.

120599

a Remove the soundproofing.

120601

a Remove the bolts (14) .

120600

a Remove the luggage compartment tray mounting (12) .

71A-42

BODY INTERNAL TRIM Rear loading trim: Removal - Refitting S85 II - FINAL OPERATION. a Refit: - the centre rear parcel shelf, (1) - the rear parcel shelf.

120602

a Remove the load stop floor by unclipping it towards the rear (15) (this operation requires two people).

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit: - the load stop floor (this operation requires two people), - the bolts (14) , - the load stop bracket, - the bolt (13) , - the luggage compartment tray mounting (12) , - the soundproofing, - the luggage compartment tray (this operation requires two people), - the trim (10) , - the bolts (8) . a Attach the rear side sections (11) of the luggage compartment tray. a Refit: - the centre rear parcel shelf supports, - the bolts (7) and (6) , - the retaining hooks, - the bolts (5) , - the emergency spare wheel flap (4) . a Attach the clips (3) . a Refit the rear end panel central trim assembly. a Attach the clips (2) .

71A-43

71A

SIDE OPENING ELEMENT TRIM Front side door trim: Removal - Refitting

72A

REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the front speaker (see Front speakers: Removal - Refitting) (MR 392, 86A, Radio).

111929

a Remove the bolts (3) .

111927

a Unclip the door mirror trim piece (1) . II - OPERATION FOR REMOVAL OF PART CONCERNED

112427

a Remove trim and bolt. a Take out interior handle (4) (depending on equipment level). a Disconnect the supply connectors. a Note: 112430

a Use a flat-blade screwdriver to undo the trim piece (2) .

72A-1

For vehicles fitted with manual window winders, protect the door trim and remove the winder handle using an unclipping tool.

SIDE OPENING ELEMENT TRIM Front side door trim: Removal - Refitting

72A

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Reconnect the supply connectors. a Reclip: - the interior door handle cable, - the door trim.

111931

a Remove the bolt (5) .

111930

a Refit the bolts (7) .

111930

a Remove the bolts (6) . a Unclip: - trim using a pair of unclipping pliers (protect the door box section), - the interior door handle cable using a flat-blade screwdriver. a Disconnect the supply connectors. 111931

a Refit the bolt (8) .

72A-2

SIDE OPENING ELEMENT TRIM Front side door trim: Removal - Refitting

72A

111929

111923

a Reclip:

a Refit the bolts (9) .

- the door mirror trim piece (11) , - window winder handle (if fitted in vehicle). a Carry out a function test.

111928

a Reconnect the supply connector. a Reclip the trim piece (10) . II - FINAL OPERATION a Refit the front speaker (see Front speakers: Removal - Refitting) (MR 392, 86A, Radio).

72A-3

SIDE OPENING ELEMENT TRIM Rear side door trim: Removal - Refitting

72A

B85 or K85

REMOVAL

II - OPERATION FOR REMOVAL OF PART CONCERNED

I - REMOVAL PREPARATION OPERATION Special features of vehicles fitted with manual window winders

111941 112887

a Unclip the winder handle (1) using a pair of unclipping pliers (protect the door trim).

a Remove the trim piece and bolt (2) . a Take out interior handle. a Disconnect the supply connectors (depending on equipment level).

111942

a Remove the trim piece and bolt (3) .

72A-4

SIDE OPENING ELEMENT TRIM Rear side door trim: Removal - Refitting

72A

B85 or K85

111942

a Remove the bolts (4) . a Remove trim using a pair of unclipping pliers (protect the door box section).

111942

a Refit: - the bolts (5) ,

a Unclip the interior door handle cable using a flatblade screwdriver.

- the trim piece and bolt (6) .

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Reclip: - the interior door handle cable, - the door trim.

111941

a Reconnect the supply connectors on the window switch (depending on equipment level). a Refit: - the interior handle, - the trim piece and bolt (7) .

72A-5

SIDE OPENING ELEMENT TRIM Rear side door trim: Removal - Refitting B85 or K85 II - FINAL OPERATION. Special features of vehicles fitted with manual window winders a Reclip the winder handle. a Carry out a function test.

72A-6

72A

NON-SIDE OPENING ELEMENTS TRIM Tailgate trim: Removal - Refitting

73A

REMOVAL

REFITTING

OPERATION FOR REMOVAL OF PART CONCERNED

REFITTING OPERATION FOR PART CONCERNED a Clip the tailgate trim in place. a Refit the bolts (3) . a Clip on the tailgate side trim panels. a Refit the bolts (1) .

113069

a Remove the bolts (1) . a Unclip the tailgate side trim panels (2) .

113072

a Remove the bolts (3) . a Unclip the tailgate trim (4) .

73A-1

FRONT SEAT FRAMES AND MECHANISMS Front seat base frame: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 a Remove the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) .

Equipment required Diagnostic tool

FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05 Tightening torquesm new front "seatback seat base" frame bolts

a Remove the front seat height adjustment control (see 75A, Front seat frames and mechanisms, Front seat height adjuster control: Removal - Refitting, page 75A-19) .

40 N.m

IMPORTANT a Remove:

Before beginning work on any component of the safety system, it is essential to lock the airbag computer using the Diagnostic tool (see Airbag and pretensioners: Precautions for the repair) (88C, Airbag and pretensioners). When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is continuously lit (with the ignition on).

- the front seat base casing (see 77A, Front seat trim, Front seat lower casing: Removal - Refitting, page 77A-30) , - the front seat base "cover - foam" assembly (see 77A, Front seat trim, Front seat base trim: Removal - Refitting, page 77A-1) . B85 a Remove the front seat belt buckle (see Front lap belt pretensioner: Removal - Refitting) (88C, Airbags and pretensioners).

IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered.

IMPORTANT

C85

In order not to weaken a seat frame or bench seat frame, all welding operations on the seat frames or bench seat frames are forbidden.

a Remove: - the anti-submarining airbag (see Anti-submarining airbag: Removal - Refitting) (88C, Airbags and pretensioners), - the front seat runners unlocking cable (see 75A, Front seat frames and mechanisms, Rear seat access mechanisms: Removal - Refitting, page 75A-27) .

Note: Depending on the sales mode defined by the Parts Department, conversions can be carried out on the seat frames. In this case, it is permitted to eliminate certain components (supports, wires, brackets, inserts, etc) depending on vehicle type.

FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05 a Remove the front seat height adjustment mechanism (see 75A, Front seat frames and mechanisms, Front seat height adjustment: Removal Refitting, page 75A-24) .

REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).

75A-1

FRONT SEAT FRAMES AND MECHANISMS Front seat base frame: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 a Remove the front seat runners (see 75A, Front seat frames and mechanisms, Front seat runner: Removal - Refitting, page 75A-13) .

II - OPERATION FOR REMOVAL OF PART CONCERNED

141702 141696

a Remove: - the electrical wiring, - the front seat base pad (1) .

141703

a Remove: - the front seat frame bolts (2) , - the front seat base frame.

REFITTING I - REFITTING PREPARATION OPERATION a parts always to be replaced: Front seatback frame mounting on front seat base frame.

75A-2

FRONT SEAT FRAMES AND MECHANISMS Front seat base frame: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 II - REFITTING OPERATION FOR PART CONCERNED

- the front seat base casing (see 77A, Front seat trim, Front seat lower casing: Removal - Refitting, page 77A-30) .

a Refit the front seat base frame. a Torque tighten the new front "seatback - seat base" frame bolts (40 N.m).

FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05 a Refit the front seat height adjustment control (see 75A, Front seat frames and mechanisms, Front seat height adjuster control: Removal - Refitting, page 75A-19) .

III - FINAL OPERATION a Refit: - the front seat base pad, - the electrical wiring, - the front seat runners (see 75A, Front seat frames and mechanisms, Front seat runner: Removal Refitting, page 75A-13) .

a Refit the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . a Connect the battery (see Battery: Removal - Refitting) (80A, Battery).

FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05 a Refit the front seat height adjustment mechanism (see 75A, Front seat frames and mechanisms, Front seat height adjustment: Removal - Refitting, page 75A-24) .

a Unlock the airbag computer using the Diagnostic tool (see Airbag and pretensioners: Precautions for the repair) (88C, Airbags and pretensioners). a Carry out a function test.

B85 a Refit the front seat belt buckle (see Front lap belt pretensioner: Removal - Refitting) (88C, Airbags and pretensioners).

C85 a Refit: - the front seat runners unlocking cable (see 75A, Front seat frames and mechanisms, Rear seat access mechanisms: Removal - Refitting, page 75A-27) , - the anti-submarining airbag (see Anti-submarining airbag: Removal - Refitting) (88C, Airbags and pretensioners).

a Refit: - the front seat base "cover - foam" assembly (see 77A, Front seat trim, Front seat base trim: Removal - Refitting, page 77A-1) ,

75A-3

FRONT SEAT FRAMES AND MECHANISMS Front seat base frame: Removal - Refitting

75A

SPORT FRONT SEATS

Tightening torquesm new bolts for the front « seatback - seat base » frame

35 N.m

IMPORTANT In order not to weaken a seat frame or bench seat frame, all welding operations on the seat frames or bench seat frames are forbidden.

Note: The Parts Department delivers the front seat base frame assembled with the front seat runners. 145707

a Remove the stop of the unlocking cable for the front seat runners (1) .

Note:

a Unclip the unlocking cable for the front seat runners (2) .

Depending on the method of sale defined by the Parts Department, adaptations can be made to the seat frames. In this case, it is permitted to eliminate certain components (supports, wires, brackets, inserts, etc.) depending on the vehicle type.

REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see ) (80A, Battery). a Remove: - the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal Refitting, page 75A-33) , - the « cover - foam - shell » assembly of the front seat base (see 77A, Front seat trim, Front seat base trim: Removal - Refitting, page 77A-1) , - the front seat base casings (see 77A, Front seat trim, Front seat lower casing: Removal - Refitting, page 77A-30) , - the front seat belt buckle stalk (see Front seat belt buckle: Removal - Refitting) (88C, Airbags and pretensioners).

145713

a Remove the stop of the unlocking cable for the front seat runners (3) . a Unclip the sheath stop of the unlocking cable for the front seat runners. a Remove the unlocking cable from the front seat runners.

75A-4

FRONT SEAT FRAMES AND MECHANISMS Front seat base frame: Removal - Refitting SPORT FRONT SEATS II - REMOVAL OPERATION

145714

a Note: The bolts for the front « seatback - seat base » frame have a 12-sided recess in the head, (use a socket part number: SV.8LB). Remove: - the bolts from the front « seatback - seat base » frame, - the front seat base frame.

REFITTING I - REFITTING PREPARATION OPERATION a parts always to be replaced: Front seatback frame mounting on front seat base frame. II - REFITTING OPERATION a Refit the front seat base frame. a Torque tighten the new bolts for the front « seatback - seat base » frame (35 N.m). III - FINAL OPERATION a Proceed in the reverse order to removal. a Carry out a function test.

75A-5

75A

FRONT SEAT FRAMES AND MECHANISMS Front seatback frame: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 a Remove the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) .

Equipment required Diagnostic tool

FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05 Tightening torquesm new front "seatback seat base" frame bolts

a Remove the front seat height adjustment control (see 75A, Front seat frames and mechanisms, Front seat height adjuster control: Removal - Refitting, page 75A-19) .

40 N.m

IMPORTANT

a Remove the front seat base casing (see 77A, Front seat trim, Front seat lower casing: Removal - Refitting, page 77A-30) .

Before beginning work on any component of the safety system, it is essential to lock the airbag computer using the Diagnostic tool (see Airbag and pretensioners: Precautions for the repair) (88C, Airbag and pretensioners). When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is continuously lit (with the ignition on).

IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered.

IMPORTANT In order not to weaken a seat frame or bench seat frame, all welding operations on the seat frames or bench seat frames are forbidden. 141604

a Unclip the retaining clip (1) for the front seat base cover.

Note: Depending on the method of sale defined by the Parts Department, adaptations can be made to the seat frames. In this case, it is permitted to eliminate certain components (supports, wires, brackets, inserts, etc) depending on vehicle type.

REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).

75A-6

FRONT SEAT FRAMES AND MECHANISMS Front seatback frame: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

B85

C85

141603

141698

a Unclip the retaining clip (2) for the front seat base cover.

a Unclip the retaining section (3) of the front seat base cover.

a Separate the seat base cover from the front seatback adjustment shaft. a Remove: - the front seat headrest guides (see 79A, Seat accessories, Front seat headrest guide: Removal - Refitting, page 79A-6) , - the front seatback « cover - foam » assembly (see 77A, Front seat trim, Front seatback trim: Removal - Refitting, page 77A-13) .

75A-7

FRONT SEAT FRAMES AND MECHANISMS Front seatback frame: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

C85

FRONT SEAT TYPE 01 or FRONT SEAT TYPE 02

141671

141688

a Remove: - the runners unlocking cable at the front seatback frame (see 75A, Front seat frames and mechanisms, Rear seat access mechanisms: Removal - Refitting, page 75A-27) , - the front seat runners unlocking cable stop at (4) then at (5) of the front seatback frame.

a Remove the front (chest-level) side airbag (see Front (chest-level) side airbag: Removal - Refitting) (88C, Airbags and pretensioners). FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05 a Remove the "lumbar adjustment mechanism - lumbar pad" assembly of the front seat (see 75A, Front seat frames and mechanisms, Front seat lumbar adjustment: Removal - Refitting, page 75A-20) .

141878

a Remove the lumbar pad from the front seat (6) .

75A-8

FRONT SEAT FRAMES AND MECHANISMS Front seatback frame: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

REFITTING

II - OPERATION FOR REMOVAL OF PART CONCERNED

I - REFITTING PREPARATION OPERATION a parts always to be replaced: Front seatback frame mounting on front seat base frame. II - REFITTING OPERATION FOR PART CONCERNED a Refit the front seatback frame. a Torque tighten the new front "seatback - seat base" frame bolts (40 N.m). III - FINAL OPERATION FRONT SEAT TYPE 01 or FRONT SEAT TYPE 02 a Refit the front seat lumbar pad. 141691

FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05 a Refit the "lumbar adjustment mechanism - lumbar pad" assembly of the front seat (see 75A, Front seat frames and mechanisms, Front seat lumbar adjustment: Removal - Refitting, page 75A-20) .

a Refit the front (chest-level) side airbag (see Front (chest-level) side airbag: Removal - Refitting) (88C, Airbags and pretensioners). C85 a Refit: - the front seat runners unlocking cable stop of the front seatback frame,

141692

a Remove:

- the front seatback frame runners unlocking cable (see 75A, Front seat frames and mechanisms, Rear seat access mechanisms: Removal - Refitting, page 75A-27) .

- the bolts (7) from the front seat "seatback - seat base" frame, - the front seatback frame.

a Refit: - the front seatback « cover - foam » assembly (see 77A, Front seat trim, Front seatback trim: Removal - Refitting, page 77A-13) ,

75A-9

FRONT SEAT FRAMES AND MECHANISMS Front seatback frame: Removal - Refitting WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 - the front seat headrest guides (see 79A, Seat accessories, Front seat headrest guide: Removal - Refitting, page 79A-6) . a Refit the seat base cover on the front seatback adjustment shaft. B85 a Clip on the retaining clip of the front seat base cover.

C85 a Clip on the retaining section of the front seat base cover.

a Clip on the retaining clip of the front seat base cover. a Refit the front seat base casing (see 77A, Front seat trim, Front seat lower casing: Removal - Refitting, page 77A-30) . FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05 a Refit the front seat height adjustment control (see 75A, Front seat frames and mechanisms, Front seat height adjuster control: Removal - Refitting, page 75A-19) .

a Refit the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . a Connect the battery (see Battery: Removal - Refitting) (80A, Battery). a Unlock the airbag computer using the Diagnostic tool (see Airbag and pretensioners: Precautions for the repair) (88C, Airbags and pretensioners). a Carry out a function test.

75A-10

75A

FRONT SEAT FRAMES AND MECHANISMS Front seatback frame: Removal - Refitting

75A

SPORT FRONT SEATS - the front seatback casing (see Front seatback casing: Removal - Refitting) . Tightening torquesm new bolts for the front « seatback - seat base » frame

35 N.m

IMPORTANT In order not to weaken a seat frame or bench seat frame, all welding operations on the seat frames or bench seat frames are forbidden.

Note: The Parts Department delivers the front seat base frame assembled with the front seat runners.

Note:

145713

a Remove the stop of the unlocking cable for the front seat runners (1) .

Depending on the method of sale defined by the Parts Department, adaptations can be made to the seat frames.

a Unclip the sheath stop of the unlocking cable for the front seat runners.

In this case, it is permitted to eliminate certain components (supports, wires, brackets, inserts, etc.) depending on the vehicle type.

a Remove the unlocking cable from the front seat runners.

REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see ) (80A, Battery). a Remove: - the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal Refitting, page 75A-33) , - the « cover - foam - shell » assembly of the front seat base (see 77A, Front seat trim, Front seat base trim: Removal - Refitting, page 77A-1) , - the front seat base casings (see 77A, Front seat trim, Front seat lower casing: Removal - Refitting, page 77A-30) , - the front seatback cover (see 77A, Front seat trim, Front seatback trim: Removal - Refitting, page 77A-13) , - the side (chest-level) airbag (see Front (chest-level) side airbag: Removal - Refitting) (88C, Airbags and pretensioners),

75A-11

FRONT SEAT FRAMES AND MECHANISMS Front seatback frame: Removal - Refitting SPORT FRONT SEATS II - REMOVAL OPERATION

145712

a Note: The bolts for the front « seatback - seat base » frame have a 12-sided recess in the head, (use a socket part number: SV.8LB). Remove: - the bolts from the front « seatback - seat base » frame, - the front seatback frame.

REFITTING I - REFITTING PREPARATION OPERATION a parts always to be replaced: Front seatback frame mounting on front seat base frame. II - REFITTING OPERATION a Refit the front seatback frame. a Torque tighten the new bolts for the front « seatback - seat base » frame (35 N.m). III - FINAL OPERATION a Proceed in the reverse order to removal. a Carry out a function test.

75A-12

75A

FRONT SEAT FRAMES AND MECHANISMS Front seat runner: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

Equipment required

FRONT SEAT WITH HEATING a Unclip the connector for the front seat heated pad.

Diagnostic tool

Tightening torquesm new nuts of the front seat runner - seat base frame

21 N.m

B85

IMPORTANT Before beginning work on any component of the safety system, it is essential to lock the airbag computer using the Diagnostic tool (see Airbag and pretensioners: Precautions for the repair) (88C, Airbag and pretensioners). When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is continuously lit (with the ignition on).

IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered. 141700

REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery). a Remove the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05 a Remove the front seat height adjustment control (see 75A, Front seat frames and mechanisms, Front seat height adjuster control: Removal - Refitting, page 75A-19) . 141608

a Remove the front seat base casing (see 77A, Front seat trim, Front seat lower casing: Removal - Refitting, page 77A-30) .

a Unclip the front seat connector (1) . a Unclip the connector support by pinching at (2) and pulling at (3) .

75A-13

FRONT SEAT FRAMES AND MECHANISMS Front seat runner: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 a Remove: - the connector support, - the seat runner switch (see Seat runner switch: Removal - Refitting) , - the front lap belt pretensioner (see Front lap belt pretensioner: Removal - Refitting) (88C, Airbags and pretensioners).

C85

141814

a Remove the unlocking cable for the runners by pivoting it at (8) .

141694

a Unclip: - the front seat wiring at (4) and (5) , - the clip (6) , - the connector support at (7) . a Remove the connector support.

75A-14

FRONT SEAT FRAMES AND MECHANISMS Front seat runner: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 II - OPERATION FOR REMOVAL OF PART CONCERNED

141607

144899

a Position the runners in order to ensure a centre-tocentre distance between the two rear mountings of X1 = 418 mm.

141609

a Remove: - the nuts of the front seat « runner - seat base » frame (9) , - the front seat runners.

REFITTING I - REFITTING PREPARATION OPERATION a parts always to be replaced: Front seat runner mounting on front seat frame. II - REFITTING OPERATION FOR PART CONCERNED a Refit the front seat runners.

75A-15

FRONT SEAT FRAMES AND MECHANISMS Front seat runner: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

B85 a Clip on the front seat connector. a Refit: - the seat runner switch (see Seat runner switch: Removal - Refitting) , - the front lap belt pretensioner (see Front lap belt pretensioner: Removal - Refitting) (88C, Airbags and pretensioners).

141609

a Refit the front seat base casing (see 77A, Front seat trim, Front seat lower casing: Removal - Refitting, page 77A-30) . FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05 a Refit the front seat height adjustment control (see 75A, Front seat frames and mechanisms, Front seat height adjuster control: Removal - Refitting, page 75A-19) .

141607

a Torque tighten in order (1) , (2) , (3) , (4) , (5) , (6) , (7) the new nuts of the front seat runner - seat base frame (21 N.m). III - FINAL OPERATION a Refit the connector support.

a Refit the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . a Connect the battery (see Battery: Removal - Refitting) (80A, Battery). a Carry out a function test. a Unlock the airbag computer using the Diagnostic tool (see Airbag and pretensioners: Precautions for the repair) (88C, Airbags and pretensioners).

FRONT SEAT WITH HEATING a Clip on the heated pad connector.

C85 a Clip on the front seat wiring. a Refit the unlocking cable for the runners.

75A-16

FRONT SEAT FRAMES AND MECHANISMS Front seat runner: Removal - Refitting

75A

SPORT FRONT SEATS

Tightening torquesm new nuts of the front seat « base - runners » frame

21 N.m

REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see ) (80A, Battery). a Remove the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) .

145707

a Remove the stop of the unlocking cable for the front seat runners (1) . a Unclip the unlocking cable for the front seat runners (2) .

138017

a Unclip the front seat runner switch.

75A-17

FRONT SEAT FRAMES AND MECHANISMS Front seat runner: Removal - Refitting

75A

SPORT FRONT SEATS II - REMOVAL OF THE PART CONCERNED

145705

145715

a Position the front seat runners to ensure a centre-tocentre distance of X1 = 418 mm between the two front and rear mountings. a Torque tighten the new nuts of the front seat « base - runners » frame (21 N.m) starting with the inner rail (tunnel side). III - FINAL OPERATION a Proceed in the reverse order to removal. a Carry out a function test.

145706

a Remove: - the nuts of the front seat « base - runners » frame, - the front seat runners.

REFITTING I - REFITTING PREPARATION OPERATION a parts always to be replaced: Front seat runner mounting on front seat frame. II - REFITTING OPERATION a Refit the front seat runners. a Fit all the nuts without tightening them.

75A-18

FRONT SEAT FRAMES AND MECHANISMS Front seat height adjuster control: Removal - Refitting

75A

FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05, andWITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1 or DOCUMENTATION PHASE 2 a Clip on the trim of the front seat height adjustment control.

Special tooling required Car. 1363

Set of trim removal levers. II - FINAL OPERATION a Carry out a function test.

REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED

141697

a Unclip the trim of the front seat height adjustment control using the tool (Car. 1363).

144805

a Remove: - the front seat height adjustment control bolts (1) , - the front seat height adjustment control.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit the front seat height adjustment control.

75A-19

FRONT SEAT FRAMES AND MECHANISMS Front seat lumbar adjustment: Removal - Refitting

75A

FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05, and WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 II - OPERATION FOR REMOVAL OF PART CONCERNED

Equipment required Diagnostic tool

IMPORTANT Before beginning work on any component of the safety system, it is essential to lock the airbag computer using the Diagnostic tool (see Airbag and pretensioners: Precautions for the repair) (88C, Airbag and pretensioners). When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is continuously lit (with the ignition on).

IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered. 141687

a

REMOVAL

Note: I - REMOVAL PREPARATION OPERATION

For this operation, the lumbar pad must be loose.

a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery). a Remove: - the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal Refitting, page 75A-33) ,

a Remove the bolt (1) from the front seat lumbar adjustment mechanism. a Release the front seat lumbar adjustment mechanism.

- the front seat headrest guides (see 79A, Seat accessories, Front seat headrest guide: Removal - Refitting, page 79A-6) , - the front seatback « cover - foam » assembly (see 77A, Front seat trim, Front seatback trim: Removal - Refitting, page 77A-13) .

75A-20

FRONT SEAT FRAMES AND MECHANISMS Front seat lumbar adjustment: Removal - Refitting

75A

FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05, and WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 1 - First fitting

141877

a Unclip the front seat lumbar pad in the order shown.

75A-21

FRONT SEAT FRAMES AND MECHANISMS Front seat lumbar adjustment: Removal - Refitting

75A

FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05, and WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 2 - Second fitting

144905

a Unclip the front seat lumbar pad in the order shown.

75A-22

FRONT SEAT FRAMES AND MECHANISMS Front seat lumbar adjustment: Removal - Refitting

75A

FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05, and WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

138052

a Remove the « lumbar adjustment mechanism - lumbar pad » assembly.

138053

a Clip the lumbar pad onto the front seat

Note:

Note:

The Parts Department supplies the lumbar adjustment mechanism assembled with the lumbar pad.

The lumbar pad springs are positioned on the front seatback frame with the hook towards the rear a Carry out a function test.

REFITTING

II - FINAL OPERATION

I - REFITTING OPERATION FOR PART CONCERNED a Refit the « lumbar adjustment mechanism - lumbar pad » assembly.

a Refit: - the front seatback « cover - foam » assembly (see 77A, Front seat trim, Front seatback trim: Removal - Refitting, page 77A-13) , - the front seat headrest guides (see 79A, Seat accessories, Front seat headrest guide: Removal - Refitting, page 79A-6) , - the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal Refitting, page 75A-33) . a Connect the battery (see Battery: Removal - Refitting) (80A, Battery). a Unlock the airbag computer using the Diagnostic tool (see Airbag and pretensioners: Precautions for the repair) (88C, Airbags and pretensioners).

75A-23

FRONT SEAT FRAMES AND MECHANISMS Front seat height adjustment: Removal - Refitting

75A

FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05, andWITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 Special tooling required B85 Car. 1922

Tool for removing and refitting torsion bar mechanisms Equipment required

Diagnostic tool

IMPORTANT Before beginning work on any component of the safety system, it is essential to lock the airbag computer using the Diagnostic tool (see Airbag and pretensioners: Precautions for the repair) (88C, Airbag and pretensioners). When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is continuously lit (with the ignition on).

IMPORTANT

141602

Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered.

a Unclip the side retaining section (1) of the front seat base cover.

REMOVAL I - REMOVAL PREPARATION OPERATION a Note: To remove the torsion bar, the seat must always be in the raised position. a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery). a Remove: - the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal Refitting, page 75A-33) , - the front seat height adjustment control (see 75A, Front seat frames and mechanisms, Front seat height adjuster control: Removal - Refitting, page 75A-19) , - the front seat base casing (see 77A, Front seat trim, Front seat lower casing: Removal - Refitting, page 77A-30) .

75A-24

FRONT SEAT FRAMES AND MECHANISMS Front seat height adjustment: Removal - Refitting

75A

FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05, andWITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

C85

141611

141693

a Slacken the torsion bar using the tool (Car. 1922) at (3) .

a Unclip the side retaining section (2) of the front seat base cover.

II - OPERATION FOR REMOVAL OF PART CONCERNED

141612

141610

a Position the tool (Car. 1922) on the torsion bar of the front seat height adjustment mechanism as indicated on the illustration.

a Release the torsion bar from the front seat height adjustment mechanism using the tool (Car. 1922) by pulling it at (4) .

75A-25

FRONT SEAT FRAMES AND MECHANISMS Front seat height adjustment: Removal - Refitting

75A

FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05, andWITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

141614

a Drill the rivets (5) of the front seat height adjustment mechanism.

141613

a Position the torsion bar on the front seat height adjustment mechanism using the tool (Car. 1922) and by tapping slightly with a mallet at (6) .

WARNING To prevent any risk of damaging the covers and mechanisms, recover any metal residues when cutting the seat trim clips and/or drilling out the rivet.

III - FINAL OPERATION

a Remove the front seat height adjustment mechanism.

a Clip on the side retaining section of the front seat base cover. a Refit: - the front seat base casing (see 77A, Front seat trim, Front seat lower casing: Removal - Refitting, page 77A-30) ,

REFITTING I - REFITTING PREPARATION OPERATION

- the front seat height adjustment control (see 75A, Front seat frames and mechanisms, Front seat height adjuster control: Removal - Refitting, page 75A-19) .

a parts always to be replaced: Front seat height adjustment mechanism rivet II - REFITTING OPERATION FOR PART CONCERNED

a Carry out a function test.

a Refit the front seat height adjustment mechanism. a Position and crimp new rivets for the front seat height adjustment mechanism.

a Refit the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . a Connect the battery (see Battery: Removal - Refitting) (80A, Battery). a Unlock the airbag computer using the Diagnostic tool (see Airbag and pretensioners: Precautions for the repair) (88C, Airbags and pretensioners).

75A-26

FRONT SEAT FRAMES AND MECHANISMS Rear seat access mechanisms: Removal - Refitting

75A

C85, and WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 II - OPERATION FOR REMOVAL OF PART CONCERNED

Equipment required Diagnostic tool

1 - Rear seat access mechanism

IMPORTANT Before beginning work on any component of the safety system, it is essential to lock the airbag computer using the Diagnostic tool (see Airbag and pretensioners: Precautions for the repair) (88C, Airbag and pretensioners). When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is continuously lit (with the ignition on).

IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered.

REMOVAL 141666

I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).

a Carefully unclip the stop clips (1) on the front seatback frame unlocking cables.

a Remove the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . a Remove: - the front seat headrest guides (see 79A, Seat accessories, Front seat headrest guide: Removal - Refitting, page 79A-6) , - the front seatback cover (see 77A, Front seat trim, Front seatback trim: Removal - Refitting, page 77A-13) .

141665

a Separate the front seatback foam on each side of the front seatback frame. a Unclip the clips (2) from the cable adjustment systems of the front seatback frame unlocking mechanism.

75A-27

FRONT SEAT FRAMES AND MECHANISMS Rear seat access mechanisms: Removal - Refitting

75A

C85, and WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

141667

141664

a Move the front seatback foam away from the rear seat access control. a Unclip the mounting of the rear seat access control (7) using a flat-blade screwdriver.

141668

a Mark the position of the adjustment system of the front seatback frame unlocking cables. a Remove: - the locks (4) of the adjustment system (3) of the front seatback frame unlocking cables, - the adjustment systems of the front seatback frame unlocking cables by (5) and (6) .

141669

a Remove the « rear seat access control mounting front seatback frame unlocking cables » assembly.

75A-28

FRONT SEAT FRAMES AND MECHANISMS Rear seat access mechanisms: Removal - Refitting

75A

C85, and WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 - the front seat runners unlocking cable clip (13) from the front seat base frame,

2 - Front seat runners unlocking cable

- the front seat runners unlocking cable.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED 1 - Front seat runners unlocking cable a Position the front seat runners unlocking cable. a Clip the front seat runners unlocking cable onto the front seat base frame. 2 - Rear seat access mechanism a Position the « rear seat access control mounting front seatback frame unlocking cables » assembly. 141670

a Remove the front seat runners unlocking cable stop from the front seat base frame by turning it a quarter of a turn (8) . a Unclip at (9) the front seat runners unlocking cable from the front seat base frame. a Release at (10) the front seat runners unlocking cable.

141672

a Properly position the front seatback unlocking cables in the cable adjustment systems. Note: The cable adjustment system is used to compensate for play.

141671

a Remove: - the front seat runners unlocking cable stop from the front seatback frame by (11) then (12) ,

75A-29

FRONT SEAT FRAMES AND MECHANISMS Rear seat access mechanisms: Removal - Refitting C85, and WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 a Clip on: - the « rear seat access control mounting - front seatback frame unlocking cables » assembly on the front seatback frame, - the adjustment systems of the front seatback frame unlocking cables onto the front seatback frame, - the stop clips of the front seatback frame unlocking cables onto the front seatback frame. a Refit: - the locks of the adjustment systems of the front seatback frame unlocking cables, - the rear seat access control. a Perform an operational test of the rear seat access mechanism and adjust if necessary. a Refit the rear seat access control. II - FINAL OPERATION a Refit: - the front seatback cover (see 77A, Front seat trim, Front seatback trim: Removal - Refitting, page 77A-13) , - the front seat headrest guides (see 79A, Seat accessories, Front seat headrest guide: Removal - Refitting, page 79A-6) . a Refit the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . a Connect the battery (see Battery: Removal - Refitting) (80A, Battery). a Unlock the airbag computer using the Diagnostic tool (see Airbag and pretensioners: Precautions for the repair) (see 88C, Airbag and Pretensioners).

75A-30

75A

FRONT SEAT FRAMES AND MECHANISMS Rear seat access mechanisms: Removal - Refitting

75A

SPORT FRONT SEATS

REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see ) (80A, Battery). a Remove: - the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal Refitting, page 75A-33) , - the front seatback cover (see 77A, Front seat trim, Front seatback trim: Removal - Refitting, page 77A-13) , - the front seatback casing (see Front seatback casing: Removal - Refitting) . II - REMOVAL OPERATION

145696

a Detach the cables of the rear seat access mechanism from the guide clips. Note: The Parts Department delivers the rear seat access control assembled with the front seatback frame unlocking cables. a Remove the « rear seat access control support front seatback frame unlocking cables » assembly.

REFITTING I - REFITTING PREPARATION OPERATION 145695

a Remove the clips of the rear seat access mechanism control support.

a parts always to be replaced: Clip of front seatback casing exterior trim. Note: If the guide clips of the front seatback frame unlocking cables are detached, replace the double-sided adhesive tape (see Vehicle: Parts and consumables for the repair) (04B, Consumables - Products).

II - REFITTING OPERATION a Refit the « rear seat access control support - front seatback frame unlocking cables » assembly. a Position the cables of the rear seat access mechanism in the guide clips.

75A-31

FRONT SEAT FRAMES AND MECHANISMS Rear seat access mechanisms: Removal - Refitting SPORT FRONT SEATS

145815

a Refit the new clips of the rear seat access control support using a socket of the same diameter as the clips. Note: The socket should rest against the edge of the clip to avoid damaging the clip teeth. III - FINAL OPERATION a Proceed in the reverse order to removal. a Carry out a function test.

75A-32

75A

FRONT SEAT FRAMES AND MECHANISMS Complete front seat: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1 II - OPERATION FOR REMOVAL OF PART CONCERNED

Equipment required Diagnostic tool

C85

Tightening torquesm new front seat bolts

35 N.m

IMPORTANT Before carrying out any work on a safety or proximity system component, lock the airbag computer using the Diagnostic tool. When this function is activated, all the trigger lines are disabled and the airbag instrument panel warning light is continuously lit when the ignition is switched on. 112237

IMPORTANT It is forbidden to work on pyrotechnic systems (pretensioner or airbag) near a source of heat or a naked flame; there is a risk of the airbags or pretensioners being triggered.

REMOVAL I - REMOVAL PREPARATION OPERATION a Lock the airbag computer using the Diagnostic tool (see Fault finding - Replacement of components) (88C, Airbag and pretensioners). a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).

112238

a Remove the flap (1) . a Disconnect and take out the connectors (2) .

75A-33

FRONT SEAT FRAMES AND MECHANISMS Complete front seat: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1

B85

107700

a Move the front seat back. 109299

a Remove the bolts (5) .

a Detach the seat belt by undoing bolt (3) . B85

107699

a Move the front seat forwards. a Remove the bolts (4) . 109250

a Move the seat to gain access to the connector unit. a Undo the clip (6) from the unit.

75A-34

FRONT SEAT FRAMES AND MECHANISMS Complete front seat: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1

REFITTING I - REFITTING PREPARATION OPERATION a parts always to be replaced: Front seat mounting on body. II - REFITTING OPERATION FOR PART CONCERNED a Reposition the front seat. B85

109247

a Open the connector access flap.

109249

a Engage clip (9) . a Connect the connector (10) . a Close the connector unit.

109249

a Unfasten clip (7) . a Disconnect the connector (8) .

a Remove the front seat (this operation requires two people).

75A-35

FRONT SEAT FRAMES AND MECHANISMS Complete front seat: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1

107699

109250

a Clip on the connector unit at (11) .

107700

a WARNING Be sure to follow the seat tightening order. a Torque tighten in order the new front seat bolts (35 N.m).

75A-36

FRONT SEAT FRAMES AND MECHANISMS Complete front seat: Removal - Refitting WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1

C85

112238

a Refit the wiring. a Connect the connectors (12) . a Refit the flap.

III - FINAL OPERATION a Connect the battery (see Battery: Removal - Refitting) (80A, Battery). a Unlock the airbag computer using the Diagnostic tool (see Fault finding - Replacement of components) (88C, Airbags and pretensioners).

75A-37

75A

FRONT SEAT FRAMES AND MECHANISMS Complete front seat: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 Special tooling required Car. 1363

Set of trim removal levers. Equipment required

Diagnostic tool

Tightening torquesm new front seat bolts on the body

35 N.m

IMPORTANT Before beginning work on any component of the safety system, it is essential to lock the airbag computer using the Diagnostic tool (see Airbag and pretensioners: Precautions for the repair) (88C, Airbag and pretensioners). When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is continuously lit (with the ignition on).

139291

IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered.

REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery). a Tilt the front seatback towards the rear. 139290

a Press the unlocking button on each headrest guide. Note: Depending on the type of unlocking button, this operation is performed manually or using a flatblade screwdriver.

75A-38

FRONT SEAT FRAMES AND MECHANISMS Complete front seat: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

B85

139292

a Remove the front seat headrest. 109299

a Unclip the front seat belt at (2) using a flat-blade screwdriver by turning it a quarter of a turn.

II - OPERATION FOR REMOVAL OF PART CONCERNED a Move the front seat back.

141679

a Protect the door sill lining with masking tape (1) . a Adjust: - the front seatback angle to the vertical position, - the height of the front seat base to the lowered position, - the steering wheel to the highest position and push it in.

75A-39

FRONT SEAT FRAMES AND MECHANISMS Complete front seat: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

C85

141683

a Remove the front seat bolts (3) on the body. a Move the front seat forwards.

141678

a Remove the flap to access the front seat connectors on the front seat base casing using the tool (Car. 1363). FRONT SEAT WITH HEATING a Disconnect the heated seat pad connector.

141677

a Remove the front seat bolts (4) on the body.

75A-40

FRONT SEAT FRAMES AND MECHANISMS Complete front seat: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

B85 a Tilt the front seat forwards.

141680

a Unlock the connector (5) from the front seat wiring. a Disconnect the connectors from the front seat wiring.

141815

a Open at (8) the front seat connectors support (9) .

a Remove the clip (6) from the front seat wiring.

a Remove the clip (10) from the front seat wiring. FRONT SEAT WITH HEATING

141681

a Tilt the front seat backwards. a Remove the clip (7) from the front seat wiring. a Move aside front seat wiring.

141682

a Disconnect the heated seat pad connector (11) .

75A-41

FRONT SEAT FRAMES AND MECHANISMS Complete front seat: Removal - Refitting

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

C85 a Refit the flap to access the front seat connectors on the front seat base casing.

B85 a Close the front seat connectors support.

141816

a Unlock the connector of the front seat wiring at (12) . a Disconnect the connector (13) from the front seat wiring. a Remove the clip (14) from the front seat wiring. a Move aside front seat wiring.

a Remove the front seat.

REFITTING

141684

I - REFITTING PREPARATION OPERATION

a Torque tighten in order the new front seat bolts on the body (35 N.m).

a parts always to be replaced: Front seat mounting on body.

a Carry out a function test. III - FINAL OPERATION

II - REFITTING OPERATION FOR PART CONCERNED a Position the front seat in the vehicle. a Refit the front seat wiring.

B85 a Clip on the front seat belt.

a Connect the front seat wiring connector. a Lock the connector of the front seat wiring. FRONT SEAT WITH HEATING a Connect the heated seat pad connector.

75A-42

FRONT SEAT FRAMES AND MECHANISMS Complete front seat: Removal - Refitting WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 a Tilt the front seatback. a Refit the front seat headrest. IMPORTANT To prevent the headrest coming away from the guide during a collision, check that headrest guide locking system is functioning correctly. a Adjust the following to their original positions: - the front seatback angle, - the height of the front seat base, - the steering wheel . a Remove the masking tape from the door sill lining. a Connect the battery (see Battery: Removal - Refitting) (80A, Battery). a Unlock the airbag computer using the Diagnostic tool (see Airbag and pretensioners: Precautions for the repair) (see 88C, Airbag and Pretensioners).

75A-43

75A

FRONT SEAT FRAMES AND MECHANISMS Front seat: Stripping - Rebuilding

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1 II - STRIPPING THE PART CONCERNED Equipment required Diagnostic tool

Tightening torquesm runner mounting nuts

21 N.m

seatback frame mounting bolts

40 N.m

IMPORTANT Before carrying out any work on a safety or proximity system component, lock the airbag computer using the Diagnostic tool. When this function is activated all the ignition lines are disabled and the airbag warning light on the instrument panel is lit when ignition is switched on.

112922

a Remove the rivet (1) IMPORTANT It is forbidden to work on pyrotechnic systems (pretensioner or airbag) near a source of heat or a naked flame; there is a risk of the airbags or pretensioners being triggered.

STRIPPING I - STRIPPING PREPARATION OPERATION a Lock the airbag computer using Diagnostic tool (see MR 392, Electricity, 88C, Airbags and pretensioners, Precautions for repair). a Disconnect the battery starting with the negative terminal (see MR 392, Electricity, 80A, Battery: Removal - Refitting).

112923

a Take out the adjustable lumbar support mechanism (depending on the equipment level).

a Remove: - the compete front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) , - the front seat base trim (see 77A, Front seat trim, Front seat base trim: Removal - Refitting, page 77A-1) , - the front seatback trim (see 77A, Front seat trim, Front seatback trim: Removal - Refitting, page 77A-13) .

75A-44

FRONT SEAT FRAMES AND MECHANISMS Front seat: Stripping - Rebuilding

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1

C85

112924

a Unclip the seatback locking cable (3) . 112926

a Unclip the control at (2) .

112931

a Remove the unlocking system (4) for the runners.

112925

a Take out the control.

75A-45

FRONT SEAT FRAMES AND MECHANISMS Front seat: Stripping - Rebuilding

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1 - the front side chest-level airbag (see MR 392, Mechanical, 88C, Airbags and pretensioners, Front side chest-level airbag: Removal - Refitting).

112932

a Unclip the unlocking cable for the runners (5) . a Remove the anti-submarining airbag (see MR 392, Electricity, 88C, Airbags et pretensioners, Antisubmarining airbag: Removal - Refitting).

112928

a Remove: - the bolts (7) , - the seatback frame.

112927

a Remove: - the rivets (6) , - the seat height adjustment mechanism (depending on equipment level),

75A-46

FRONT SEAT FRAMES AND MECHANISMS Front seat: Stripping - Rebuilding

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1

REBUILDING C85 I - REBUILDING OPERATION FOR PART CONCERNED a Refit the runners on the seat base frame. a Torque tighten the runner mounting nuts (21 N.m). C85

112930

a Unclip the connector support (8) .

112930

a Reclip the connector support.

112929

a Remove the nuts (9) from each side of the seat frame. a Remove the runners.

75A-47

FRONT SEAT FRAMES AND MECHANISMS Front seat: Stripping - Rebuilding

75A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1 - the front seat base trim (see 77A, Front seat trim, Front seat base trim: Removal - Refitting, page 77A-1) , - the entire front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . a Connect the battery starting with the positive terminal (see MR 392, Mechanical, 80A, Battery: Removal - Refitting). a Unlock the airbag computer using Diagnostic tool (see MR 392, Electricity, 88C, Airbag and pretensioners, Precautions for repair).

112928

a Refit the backrest frame. a Torque tighten the seatback frame mounting bolts (40 N.m), (10) . a Refit: - the seat height adjustment mechanism (depending on equipment level), - the rivets, - the front side chest-level airbag (see MR 392, Electricity, 88C, Airbags and pretensioners, Front side chest-level airbag: Removal - Refitting). C85 a Refit: - the unlocking cable for the runners, - the seatback unlocking cable, - the control.

a Fit the adjustable lumbar support mechanism (depending on the equipment level). II - FINAL OPERATION a Refit: - the front seatback trim (see 77A, Front seat trim, Front seatback trim: Removal - Refitting, page 77A-13) ,

75A-48

REAR SEAT FRAMES AND MECHANISMS Single unit rear bench seatback: Removal - Refitting

76A

Tightening torquesm rear bolt of the seatback central support

21 Nm

front bolt of the seatback central support

21 Nm

REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the single unit rear bench seat base (see 76A, Rear seat frames and mechanisms, Single unit rear bench seat base: Removal - Refitting, page 76A-6) . II - OPERATION FOR REMOVAL OF PART CONCERNED

113954

113953

113951

a Remove the bolt (1) from the central support of the single unit rear bench seatback.

a Pull down the single unit rear bench seatback. a Unlock the side locks (2) using a flat-blade screwdriver.

76A-1

REAR SEAT FRAMES AND MECHANISMS Single unit rear bench seatback: Removal - Refitting

76A

REFITTING I - REFITTING OPERATION FOR PART CONCERNED

113952

a Loosen the bolt (3) from the central support of the single unit rear bench seatback. a Remove the single unit rear bench seatback. a This operation requires two people.

113952

a Refit the single unit rear bench seatback. a This operation requires two people. a Fit bolt (4) . a Lock the side locks using a flat-blade screwdriver. a Torque tighten the rear bolt of the seatback central support (21 Nm).

76A-2

REAR SEAT FRAMES AND MECHANISMS Single unit rear bench seatback: Removal - Refitting

113951

a Refit and torque tighten the front bolt of the seatback central support (21 Nm). II - FINAL OPERATION a Refit the single unit rear bench seat base (see 76A, Rear seat frames and mechanisms, Single unit rear bench seat base: Removal - Refitting, page 76A-6) .

76A-3

76A

REAR SEAT FRAMES AND MECHANISMS 1/3 and 2/3 rear bench seatback: Removal - Refitting

76A

Tightening torquesm bench seatback bolt

21 Nm

REMOVAL I - REMOVAL PREPARATION OPERATION a Lift up the rear bench seat bases (see 76A, Rear seat frames and mechanisms, 1/3 and 2/3 rear bench seat base: Removal - Refitting, page 76A7) . II - OPERATION FOR REMOVAL OF PART CONCERNED

113055

a Unlock the side mountings (2) using a flat-blade screwdriver. a Remove the rear bench seatback (this operation requires two people).

113056

a Remove the bolt (1) . a Tilt the bench seatbacks.

76A-4

REAR SEAT FRAMES AND MECHANISMS 1/3 and 2/3 rear bench seatback: Removal - Refitting REFITTING I - REFITTING OPERATION FOR PART CONCERNED

113056

a Refit the rear bench seatback, making sure that it is inserted under the bolt (3) . a Lock the side mountings (2) . a Refit the bolt (1) . a Torque tighten the bench seatback bolt (21 Nm). II - FINAL OPERATION a Refit the rear bench seat bases (see 76A, Rear seat frames and mechanisms, 1/3 and 2/3 rear bench seat base: Removal - Refitting, page 76A-7) .

76A-5

76A

REAR SEAT FRAMES AND MECHANISMS Single unit rear bench seat base: Removal - Refitting REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED

113950

a Tilt the single unit rear bench seat base. a Unclip the seat base frame linkages (1) from the single unit rear bench seat. a Remove the single unit rear bench seat base.

REFITTING REFITTING OPERATION FOR PART CONCERNED a Clip on the single unit rear bench seat base frame linkages. a Pull down the single unit rear bench seat seat base.

76A-6

76A

REAR SEAT FRAMES AND MECHANISMS 1/3 and 2/3 rear bench seat base: Removal - Refitting

76A

REMOVAL OPERATION FOR REMOVAL OF PART CONCERNED

113073

a Unclip the two retaining parts on the rear bench seat base (3) . a Remove the rear bench seat base. 113075

REFITTING REFITTING OPERATION FOR PART CONCERNED a Clip the two retaining parts on to the rear bench seat base. a Refit the rear bench seat base.

113074

a Lift up the rear bench seat base (1) et (2) .

76A-7

REAR SEAT FRAMES AND MECHANISMS Rear bench seat mechanism: Removal - Refitting

76A

Tightening torquesm centre retaining bracket nut

21 Nm

bench seat mounting nuts on the centre retaining bracket

21 Nm

seat belt buckle support mounting nut

8 Nm

REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the complete rear bench seat (see ) . 113449

a Remove nuts (2) . a Separate the bench seatbacks.

113439

a Remove: - the nut (1) , - the seat belt buckle support. 113444

a Remove nut (3) and remove the centre retaining bracket (depending on the side removed). a Open the zip fasteners (4) .

76A-8

REAR SEAT FRAMES AND MECHANISMS Rear bench seat mechanism: Removal - Refitting II - FINAL OPERATION

II - OPERATION FOR REMOVAL OF PART CONCERNED

113444

113442

a Unclip: - the unlocking mechanism (5) , - the unlocking system (6) .

REFITTING

76A

a Close the zip fasteners (7) . a Refit the centre retaining bracket (8) (depending on the side removed). a Tighten to torque the centre retaining bracket nut (21 Nm), (9) .

I - REFITTING OPERATION FOR PART CONCERNED a Refit: - the unlocking system, - the unlocking mechanism. a Carry out a function test.

113449

a Assemble the bench seatbacks. a Tighten to torque the bench seat mounting nuts on the centre retaining bracket (21 Nm), (10) .

76A-9

REAR SEAT FRAMES AND MECHANISMS Rear bench seat mechanism: Removal - Refitting

113439

a Refit the seat belt buckle support (11) . a Tighten to torque the seat belt buckle support mounting nut (8 Nm), (12) . a Refit the complete rear bench seat (see ) .

76A-10

76A

FRONT SEAT TRIM Front seat base trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1 II - OPERATION FOR REMOVAL OF PART CONCERNED

Equipment required Diagnostic tool a IMPORTANT Before carrying out any work on a safety or proximity system component, lock the airbag computer using the Diagnostic tool. When this function is activated, all the trigger lines are disabled and the airbag instrument panel warning light is continuously lit (with the ignition on).

IMPORTANT It is forbidden to work on pyrotechnic systems (pretensioner or airbag) near a source of heat or a naked flame; there is a risk of the airbags or pretensioners being triggered. 109255

REMOVAL

a Unclip the cover (1) from the seat height adjustment handle.

I - REMOVAL PREPARATION OPERATION a Lock the airbag computer using the Diagnostic tool (see Fault finding - Replacement of components) (MR 394, 88C, Airbag and pretensioners). a Disconnect the battery (see Battery: Precautions for the repair) (MR 392, 80A, Battery). a Remove the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) .

109256

a Remove: - the bolts (2) , - the seat base height adjustment handle (depending on equipment level).

77A-1

FRONT SEAT TRIM Front seat base trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1

109265

a Remove the elastic straps (5) securing the seatback cover.

109257

a Remove the bolt (3) . a Unclip the front section (4) of the trim.

109261

a Using a pair of unclipping pliers, unclip the seatback adjustment handle.

109258

a Unclip the rear section of the trim. a Remove the trim. a Disconnect the connector (depending on equipment level).

77A-2

FRONT SEAT TRIM Front seat base trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1

109263

a Unclip the seat base cover retaining strips (6) .

109276

a Turn the seat base cover over and cut the clips.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED

109272

a Remove: - the cover at (7) , - the retaining strip (8) .

109276

a Refit: 109271

- the mounting clips,

a Unclip the retaining strips (9) .

- the « cover-foam » assembly,

a Remove the « cover - foam » assembly.

- the retaining strips,

77A-3

FRONT SEAT TRIM Front seat base trim: Removal - Refitting WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1 - the seatback adjustment handle.

109265

a Reattach the elastic straps (10) securing the seatback cover. a Fit: - the side housing, - the height adjustment handle. II - FINAL OPERATION. a Refit the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . a Connect the battery (see Battery: Precautions for the repair) (MR 392, 80A, Battery). a Unlock the airbag computer using the Diagnostic tool (see Fault finding - Replacement of components) (MR 394, 88C, Airbag and pretensioners).

77A-4

77A

FRONT SEAT TRIM Front seat base trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 Special tooling required Car. 1363

Set of trim removal levers.

Car. 1521

Clip crimping pliers. Equipment required

Diagnostic tool

IMPORTANT To avoid any risk of triggering when working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).

141586

a Remove the elastic securing straps (1) from the seatback cover. IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered.

REMOVAL I - REMOVAL PREPARATION OPERATION a Lock the airbag computer using the Diagnostic tool (see Fault finding - Replacement of components) (88C, Airbag and pretensioners). a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery). a Remove the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05

141583

a Remove the front seat height adjustment control (see 75A, Front seat frames and mechanisms, Front seat height adjuster control: Removal - Refitting, page 75A-19) .

a Unclip the front seatback angle adjustment control at (2) using the tool (Car. 1363).

a Remove the front seat base casing (see 77A, Front seat trim, Front seat lower casing: Removal - Refitting, page 77A-30) .

77A-5

FRONT SEAT TRIM Front seat base trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 II - OPERATION FOR REMOVAL OF PART CONCERNED

B85

141604

a Unclip the retaining clip (3) from the front seat base cover using the tool (Car. 1363).

141603

141602

a Unclip: - the retaining clip (4) from the front seat base cover using the tool (Car. 1363), - the side retaining sections (5) of the front seat base cover, - the front retaining section (6) of the front seat base cover.

77A-6

FRONT SEAT TRIM Front seat base trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

C85

141693

141695

a Unclip the clips (7) of the front seat base trim using the tool (Car. 1363).

141698

a Unclip the side retaining sections (8) of the front seat base cover.

77A-7

FRONT SEAT TRIM Front seat base trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 a Remove the « cover - foam » assembly from the front seat base.

141701

a Unclip the front retaining section (9) of the front seat base cover.

141605

FRONT SEAT WITH HEATING

141606

a Rotate the « cover - foam » assembly of the front seat base. a Cut the clips (11) on the front seat base trim. 141686

a Unclip the heated pad connector (10) . a Disconnect the heated pad connector (10) .

77A-8

FRONT SEAT TRIM Front seat base trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 a Pass one hand between the cover and the foam to ensure that the side sections of the seat base foam are correctly positioned a Check that there are no folds in the cover. a Fit the new seat trim clips using the tool (Car. 1521) on the rear section. a Refit the « cover - foam » assembly of the front seat base. FRONT SEAT WITH HEATING a Connect the heated pad connector (10) . a Clip on the heated pad connector (10) .

B85 141690

a Clip:

a Remove the front seat base cover.

- the front retaining section (6) of the front seat base cover,

Note:

- the side retaining sections (5) of the front seat base cover,

When separating the « cover - foam » , hold the Velcro strips.

- the retaining clips (4) of the front seat base cover.

REFITTING C85

I - REFITTING PREPARATION OPERATION

a Clip:

a parts always to be replaced: Seat trim clip.

- the front retaining section (9) of the front seat base cover,

WARNING

- the side retaining sections (8) of the front seat base cover,

To avoid any risk of damaging the seat trims and mechanisms, remove any metal residues of the seat trim clips.

- the clips (7) on the front seat base trim.

II - REFITTING OPERATION FOR PART CONCERNED a Refit the front seat base cover.

a Clip on the retaining clip (3) of the front seat base cover.

a Fit the new seat trim clips using the tool (Car. 1521) on the side section.

III - FINAL OPERATION

a Refit the front seat base cover on the centre velcro strip.

a Clip on the front seatback angle adjustment control.

a Fit the new seat trim clips using the tool (Car. 1521) on the opposite side section.

- the elastic straps (1) securing the seatback cover,

a Refit:

a Fold the cover over the foam starting with the front corners.

77A-9

- the front seat base casing (see 77A, Front seat trim, Front seat lower casing: Removal - Refitting, page 77A-30) .

FRONT SEAT TRIM Front seat base trim: Removal - Refitting WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05 a Refit the front seat height adjustment control (see 75A, Front seat frames and mechanisms, Front seat height adjuster control: Removal - Refitting, page 75A-19) .

a Refit the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . a Connect the battery (see Battery: Removal - Refitting) (80A, Battery). a Unlock the airbag computer using the Diagnostic tool (see Fault finding - Replacement of components) (88C, Airbags and pretensioners).

77A-10

77A

FRONT SEAT TRIM Front seat base trim: Removal - Refitting

77A

SPORT FRONT SEATS II - REMOVAL OPERATION Tightening torquesm new seat base frame bolts on the front seat base shell

24 N.m

145716 145718

a Remove: - the seat base frame bolts on the front seat base shell,

Note:

- the « foam - cover - shell » assembly of the front seat base.

The Parts Department delivers the front seat base cover assembled with the shell.

REFITTING

REMOVAL

I - REFITTING PREPARATION OPERATION I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) (80A, Battery).

a parts always to be replaced: Front seat base bolt.

a Remove the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . Note: Mark the routing of the front seat base electrical wiring. a Unclip the clips of the front seat base electrical wiring.

77A-11

FRONT SEAT TRIM Front seat base trim: Removal - Refitting SPORT FRONT SEATS

145717

a Check that the seat base cover edge is correctly tucked into the front seat base shell. Note: If the seat base cover is detached from the front seat base shell, clip the retaining sections on the edge of the front seat base shell using a mallet. II - REFITTING OPERATION a Refit the « foam - cover - shell » assembly of the front seat base. a Torque tighten the new seat base frame bolts on the front seat base shell (24 N.m). III - FINAL OPERATION a Proceed in the reverse order to removal.

77A-12

77A

FRONT SEAT TRIM Front seatback trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1 II - OPERATION FOR REMOVAL OF PART CONCERNED

Equipment required Diagnostic tool a IMPORTANT Before carrying out any work on a safety or proximity system component, lock the airbag computer using the Diagnostic tool. When this function is activated, all the trigger lines are disabled and the airbag instrument panel warning light is continuously lit when the ignition is switched on.

IMPORTANT It is forbidden to work on pyrotechnic systems (pretensioner or airbag) near a source of heat or a naked flame; there is a risk of the airbags or pretensioners being triggered. 109255

a Unclip the cover (1) from the seat height adjustment handle.

REMOVAL I - REMOVAL PREPARATION OPERATION a Lock the airbag computer using the Diagnostic tool (see Fault finding - Replacement of components) (88C, Airbag and pretensioners). a Disconnect the battery (see Battery: Removal - Refitting) (MR 392, 80A, Battery). a Remove the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) .

109256

a Remove: - the bolts (2) , - the seat base height adjustment handle (depending on equipment level).

77A-13

FRONT SEAT TRIM Front seatback trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1

109265

a Remove the elastic straps (5) securing the seatback cover.

109257

a Remove the bolt (3) . a Unclip the front section (4) of the trim.

112895

a Unlock the headrest through the opening (6) using a small flat-blade screwdriver. a Remove the headrest. 109258

a Unclip the rear section of the trim.

a Remove the lumbar adjustment lever using a pair of unclipping pliers (depending on the equipment level).

a Remove the trim. a Disconnect the connector (depending on equipment level).

77A-14

FRONT SEAT TRIM Front seatback trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1

C85

109264

a Unclip the retaining section (9) from the seatback cover.

112944

a Remove the bolt (7) . a Take out the seatback unlocking mechanism.

109266

a Carefully undo the cover clips on the airbag module (10) and (11) .

112945

a Remove the bolts (8) . a Take out the seatback unlocking mechanism support.

77A-15

FRONT SEAT TRIM Front seatback trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1

109267

112897

a Unclip the head rest guides (13) .

a

a Cut the clips (14) .

WARNING

a Remove the « foam-cover » assembly.

Carefully remove the cover, keeping the velcro strips attached to the foam to avoid damaging the seatback foam.

a Disconnect the heated pad connector (depending on the equipment level). a Separate the cover from the seatback foam.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a WARNING Before refitting the seatback cover, check that the Velcro strips are securely glued to the seatback foam. a Refit the cover to the seatback foam a Connect the heated pad connector (depending on the equipment level). a Refit the « foam-cover » assembly. 112896

a Lift the rear section of the seatback cover and cut the clips (12) as necessary.

77A-16

FRONT SEAT TRIM Front seatback trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1

112897

a Clip on the headrest guides.

109266

a Clip the cover clips back onto the airbag module.

a Fit the clips (15) .

109264

a Clip in the retaining section (16) . C85 a Refit: 112896

- the seatback unlocking mechanism support,

a Refit the clips on the rear section of the seatback.

- the seatback unlocking control.

a Refit: - the lumbar adjustment lever (depending on the equipment level), - the head rest

77A-17

FRONT SEAT TRIM Front seatback trim: Removal - Refitting WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1

109265

a Refit: - the elastic securing straps, - the side housing, - the seat base height adjustment handle (depending on equipment level). II - FINAL OPERATION a Refit the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . a Connect the battery (see Battery: Removal - Refitting) (MR 392, 80A, Battery). a Unlock the airbag computer using the Diagnostic tool (see Fault finding - Replacement of components) (88C, Airbags and pretensioners).

77A-18

77A

FRONT SEAT TRIM Front seatback trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 Special tooling required C85 Car. 1363

Set of trim removal levers.

Car. 1521

Clip crimping pliers. Equipment required

Diagnostic tool

IMPORTANT To avoid any risk of triggering when working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).

141675

IMPORTANT

a Raise the rear seat access control (1) .

Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered.

a Remove the bolts (2) of the rear seat access control.

REMOVAL I - OPERATION FOR REMOVAL OF PART CONCERNED a Lock the airbag computer using the Diagnostic tool (see Fault finding - Replacement of components) (88C, Airbag and pretensioners). a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery). a Remove: - the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal Refitting, page 75A-33) , - the front seat headrest guides (see 79A, Seat accessories, Front seat headrest guide: Removal - Refitting, page 79A-6) .

141676

a Remove the rear seat access control at (3) .

77A-19

FRONT SEAT TRIM Front seatback trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

141583

141585

a Unclip the front seatback angle adjustment control at (4) .

a Remove the support of the front seat lumbar adjustment control.

FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05 II - OPERATION FOR REMOVAL OF PART CONCERNED

141584

a Remove the front seat lumbar adjustment control at (5) . 141586

a Detach the elastic retaining straps (6) of the front seatback cover from the front seat base frame.

77A-20

FRONT SEAT TRIM Front seatback trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

141587

a Unclip the lower retaining section (7) of the front seatback cover.

141589

a Cut the clips on the seat trim (9) .

141590 141588

a Open the zip fasteners (8) .

a Unlock the retaining section pin of the front seat (chest-level) side airbag concentrator. a Remove the retaining section pin (10) from the front seat (chest-level) side airbag concentrator.

77A-21

FRONT SEAT TRIM Front seatback trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

141591

141592

a Detach the retaining section of the front seat side (chest-level) airbag at (11) by sliding it.

a Detach the front retaining sections of the front seatback cover near the lower clips by sliding them. Note: When separating the "cover - foam", keep the mounting clips of the cover section in position. These clips are moulded into the foam. The mounting clips of the cover retaining section are not sold separately by the Parts Depar tment.

77A-22

FRONT SEAT TRIM Front seatback trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

141593

141595

a Unclip the front retaining sections from the front seatback cover near the central clips using the tool (Car. 1363) (12) .

141596

a Cut the clips of the seat trim (13) on the front seat lumbar pad. 141594

a Unclip the front retaining sections from the front seatback cover near the top clips using the tool (Car. 1363).

WARNING To avoid any risk of damaging the seat trims and mechanisms, remove any metal residues of the seat trim clips. a Remove the front seatback cover.

77A-23

FRONT SEAT TRIM Front seatback trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

REFITTING

2 - Seat trim clips - 2nd generation

I - REFITTING PREPARATION OPERATION a parts always to be replaced: Seat trim clip. IMPORTANT To avoid any risk of a fault in the event of the seat side airbag being deployed, always use the clips for the 2nd generation seat trim. 1 - Seat trim clips - 1st generation

141598

a Note: After crimping using the tool (Car. 1521), the ends of the clips for the 2nd generation seat trim are completely contained, thereby avoiding any risk of snagging or injuries.

WARNING 141597

a Note: After crimping, the ends of the clips for the 1st generation seat trim protrude slightly.

77A-24

To avoid any risk of the cover detaching or any folds in the cover, check that the clips of the retaining section are secure on the foam. If a clip is pulled out, replace the foam.

FRONT SEAT TRIM Front seatback trim: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 a Refit:

II - REFITTING OPERATION FOR PART CONCERNED

- the headrest guides (see 79A, Seat accessories, Front seat headrest guide: Removal - Refitting, page 79A-6) ,

a Position the front seatback cover over the front seatback foam.

- the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal Refitting, page 75A-33) .

a Crimp the new seat trim clips onto the lumbar pad using the tool (Car. 1521). a Clip the front retaining sections of the front seatback cover. a Refit:

a Connect the battery (see Battery: Removal - Refitting) (80A, Battery). a Unlock the airbag computer using the Diagnostic tool (see Fault finding - Replacement of components) (88C, Airbags and pretensioners).

- the retaining section of the front seat (chest-level) side airbag concentrator, - the retaining section pin for the front seat (chestlevel) side airbag concentrator. a Crimp the new seat trim clips at the rear section of the front seat cover using the tool (Car. 1521). a Close the zip fasteners. a Clip on the lower retaining section of the front seatback cover. a Refit the elastic securing straps of the front seatback cover.

III - FINAL OPERATION

FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05 a Refit: - the support of the front seat lumbar adjustment control, - the front seat lumbar adjustment control.

a Refit the front seatback angle adjustment control.

C85 a Refit the rear seat access control.

77A-25

FRONT SEAT TRIM Front seatback trim: Removal - Refitting

77A

SPORT FRONT SEATS Special tooling required Car. 1363

Set of trim removal levers.

REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see ) (80A, Battery). a Remove the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) .

145722

145721

a Unclip the exterior trim of the front seatback casing using the (Car. 1363).

145723

a Remove the bolts of the interior trim of the front seatback casing. a Unclip the interior trims of the front seatback casing (1) .

77A-26

FRONT SEAT TRIM Front seatback trim: Removal - Refitting

77A

SPORT FRONT SEATS II - REMOVAL OPERATION

145725 145724

a Unclip the retaining sections of the front seatback cover, starting at the top. a Tilt the front seatback « foam - cover » assembly.

145726

a Unclip the lower retaining section of the front seatback cover using the (Car. 1363). a Remove the front seatback « foam - cover » assembly.

77A-27

FRONT SEAT TRIM Front seatback trim: Removal - Refitting

77A

SPORT FRONT SEATS

145727

a Partially remove the front seatback trim. WARNING To avoid any risk of damaging the foam, separate the cover from the foam by holding the velcro strips.

145730

a Detach the side retaining sections of the front seatback cover at the clips by sliding them. a Remove the front seatback cover.

REFITTING I - REFITTING PREPARATION OPERATION

145728

a Unclip the front seatback cover. WARNING To avoid any risk of damaging the foam, separate the cover from the foam by holding the cover retaining section clips. 141432

a Check that the velcro strips are properly fastened on the foam.

WARNING To avoid any risk of detaching or creating folds in the cover, check that the velcro strips are secured correctly on the foam. If the velcro strips tear, replace the foam.

77A-28

FRONT SEAT TRIM Front seatback trim: Removal - Refitting

77A

SPORT FRONT SEATS

145731

a Check that the cover edge is correctly tucked into the front seatback casing. Note: 145729

There must be no separations between the cover and the front seatback casing.

a WARNING To avoid any risk of the cover detaching or any folds in the cover, check that the clips of the retaining section are secure on the foam. If a clip is pulled out, replace the foam.

III - FINAL OPERATION a Proceed in the reverse order to removal.

II - REFITTING OPERATION a Clip on the side retaining sections of the front seatback cover. a Refit the front seatback cover. a Check that there are no folds in the cover. a Refit the front seatback « foam - cover » assembly. a Clip the retaining sections of the front seatback cover.

77A-29

FRONT SEAT TRIM Front seat lower casing: Removal - Refitting

77A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 II - OPERATION FOR REMOVAL OF PART CONCERNED

Equipment required Diagnostic tool

IMPORTANT Before doing any work on a safety system component, be sure to lock the airbag computer using the Diagnostic tool (see Airbag and pretensioners: Precautions for the repair) . When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is continuously lit (with the ignition on).

IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered. 109257

REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery). a Remove the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05 a Remove the front seat height adjustment control (see 75A, Front seat frames and mechanisms, Front seat height adjuster control: Removal - Refitting, page 75A-19) .

141601

a Remove the bolt (1) from the front seat base exterior casing. a Unclip: - the front section of the seat base exterior casing, - the rear section of the seat base exterior casing.

FRONT SEAT WITH HEATING a Disconnect the heated pad switch connector.

a Remove the front seat base exterior casing.

77A-30

FRONT SEAT TRIM Front seat lower casing: Removal - Refitting WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

REFITTING I - REFITTING OPERATION FOR PART CONCERNED FRONT SEAT WITH HEATING a Connect the heated pad switch connector.

a Refit the front seat base casing. II - FINAL OPERATION FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05 a Refit the front seat height adjustment control (see 75A, Front seat frames and mechanisms, Front seat height adjuster control: Removal - Refitting, page 75A-19) .

a Refit the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . a Connect the battery (see Battery: Removal - Refitting) (80A, Battery). a Unlock the airbag computer using the Diagnostic tool (see Airbag and pretensioners: Precautions for the repair) (see 88C, Airbag and Pretensioners). a Carry out a function test.

77A-31

77A

FRONT SEAT TRIM Front seat lower casing: Removal - Refitting

77A

SPORT FRONT SEATS

REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see ) (80A, Battery). a Remove the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . a Remove the « foam - cover » assembly from the front seat base (see 77A, Front seat trim, Front seat base trim: Removal - Refitting, page 77A-1) . Front seat base exterior casing

145710

a Remove: - the front seat height adjustment control bolts (1) , - the front seat height adjustment control. II - REMOVAL OPERATION 1 - Front seat base exterior casing

145709

a Remove the trim of the front seat height adjustment control.

145711

a Remove: - the bolts, - the front seat base exterior casing.

77A-32

FRONT SEAT TRIM Front seat lower casing: Removal - Refitting SPORT FRONT SEATS 2 - Front seat base interior casing

145708

a Remove: - the bolt, - the front seat base interior casing.

REFITTING I - REFITTING PREPARATION OPERATION a parts always to be replaced: Bolt of front seat height adjuster control. II - REFITTING OPERATION a Proceed in the reverse order to removal.

77A-33

77A

REAR SEAT TRIM 1/3 and 2/3 rear bench seat base trim: Removal - Refitting

78A

REMOVAL I - REMOVAL PREPARATION OPERATION

113073

a Remove the rear bench seat base at (1) . 113075

II - OPERATION FOR REMOVAL OF PART CONCERNED

112898

a Unclip the retaining strips (2) . a Remove the seat trim and foam. 113074

a Lift up the rear bench seat base.

78A-1

REAR SEAT TRIM 1/3 and 2/3 rear bench seat base trim: Removal - Refitting

113685

a Cut the retaining clips (3) . a Extract the seat base trim.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Clip the seat base trim to the foam.

112898

a Clip the retaining strips back onto the seat base frame.

II - FINAL OPERATION a Refit the rear bench seat base.

78A-2

78A

REAR SEAT TRIM 1/3 and 2/3 rear bench seatback trim: Removal - Refitting

78A

Tightening torquesm central retaining bracket nut

21 Nm

bench seat mounting nuts on the central bracket

21 Nm

flexible stalk support mounting nut

8 Nm

REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the complete rear bench seat (see ) . 113449

a Remove nuts (2) . a Separate the bench seat seatbacks.

II - OPERATION FOR REMOVAL OF PART CONCERNED

113439

a Remove: - the nut (1) , - the flexible stalk support.

113444

a Remove the nut (3) and take out the central retaining bracket (according the side removed). a Open the zip fasteners (4) . a Move the seatback frame aside.

78A-3

REAR SEAT TRIM 1/3 and 2/3 rear bench seatback trim: Removal - Refitting

78A

113441

a Cut the seatback trim retaining clips.

REFITTING 113443

a Unclip the head rest (5) guides.

I - REFITTING STAGE OF PART IN QUESTION

113441

a Clip the seatback trim onto the foam.

113442

a Unclip the unlocking mechanism (6) , a Remove the seatback trim and foam.

78A-4

REAR SEAT TRIM 1/3 and 2/3 rear bench seatback trim: Removal - Refitting

78A

II - FINAL OPERATION

113440

a Check that the trim is correctly positioned on the foam. a Fit the « foam-trim » assembly to the seatback frame. a Clip on:

113449

- the unlocking system,

a Assemble the bench seat seatbacks.

- the unlocking mechanism.

a Tighten to torque the bench seat mounting nuts on the central bracket (21 Nm) (10) .

a Carry out a function test. a Refit the head rest guides.

113439

a Refit the flexible stalk support. 113444

a Close the zip fasteners (7) . a Refit the central retaining bracket (8) (according to the side removed).

a Tighten to torque the flexible stalk support mounting nut (8 Nm). a Refit the complete rear bench seat (see ) .

a Tighten to torque the central retaining bracket nut (21 Nm) (9) .

78A-5

REAR SEAT TRIM Single unit rear bench seatback trim: Removal - Refitting

78A

REMOVAL I - REMOVAL PREPARATION OPERATION a Remove: - the single unit rear bench seat base (see 76A, Rear seat frames and mechanisms, Single unit rear bench seat base: Removal - Refitting, page 76A-6) , - the single unit rear bench seatback (see 76A, Rear seat frames and mechanisms, Single unit rear bench seatback: Removal - Refitting, page 76A1) .

II - OPERATION FOR REMOVAL OF PART CONCERNED 113961

113959

a Open the zip fasteners (1) . a Fold down the rear section of the seatback.

113962

a Move the foam away from the seatback frame. a Unclip the clips (3) . a Remove the seatback unlocking control (4) . a Separate the seatback trim from the seatback frame.

113960

a Unclip the head rest guides (2) .

78A-6

REAR SEAT TRIM Single unit rear bench seatback trim: Removal - Refitting

113964

78A

113959

a Close the zip fasteners (5) .

a Cut the foam cover clips. a Separate the cover from the seatback foam.

II - FINAL OPERATION a Refit:

REFITTING

- the single unit rear bench seatback (see 76A, Rear seat frames and mechanisms, Single unit rear bench seatback: Removal - Refitting, page 76A1) .

I - REFITTING OPERATION FOR PART CONCERNED

- the single unit rear bench seat base (see 76A, Rear seat frames and mechanisms, Single unit rear bench seat base: Removal - Refitting, page 76A-6) ,

113964

a Clip the seatback cover onto the foam. a Fit the cover and foam cushion pad assembly back onto the seatback frame. a Clip: - the unlocking mechanism, - the head rest guides.

78A-7

REAR SEAT TRIM Single unit rear bench seat base trim: Removal - Refitting

78A

REMOVAL

REFITTING

I - REMOVAL PREPARATION OPERATION

I - REFITTING OPERATION FOR PART CONCERNED

a Remove the rear bench seat base (see 76A, Rear seat frames and mechanisms, Single unit rear bench seat base: Removal - Refitting, page 76A6) . II - OPERATION FOR REMOVAL OF PART CONCERNED

113965

a Clip the seat base cover to the foam. a Fit the cover and foam cushion pad back onto the seat base frame.

113966

a Unclip the cover retaining strips (1) .

113966

a Clip the retaining strips (2) . II - FINAL OPERATION 113965

a Cut the foam cover clips. a Separate the cover from the seat base foam.

a Refit the rear bench seat base (see 76A, Rear seat frames and mechanisms, Single unit rear bench seat base: Removal - Refitting, page 76A-6) .

78A-8

SEAT ACCESSORIES Heated seat pad: Removal - Refitting

79A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1

REMOVAL I - REMOVAL PREPARATION OPERATION a Remove: - the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal Refitting, page 75A-33) , - the seat base trim (see 77A, Front seat trim, Front seat base trim: Removal - Refitting, page 77A-1) , - the seatback trim (see 77A, Front seat trim, Front seatback trim: Removal - Refitting, page 77A13) . II - OPERATION FOR REMOVAL OF PART CONCERNED a Disconnect the heated pad connectors. 112901

a Remove the seatback « foam - heated pad » assembly from the seat frame. a WARNING Carefully remove the seat heated pad (risk of damaging the foam).

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Check the condition of the seat base and seatback foam pads (replace them if necessary). a Remove the protective backing from the seat base heated pad adhesive. 112900

a Remove the seat base « foam - heated pad » assembly from the seat frame. a

a Bond the seat base heated pad in position. a Remove the protective backing from the seatback heated pad adhesive. a Bond the seatback heated pad in position.

WARNING Carefully remove the seat heated pad (risk of damaging the foam).

II - FINAL OPERATION a Refit: - the seatback trim (see 77A, Front seat trim, Front seatback trim: Removal - Refitting, page 77A13) . - the seat base trim (see 77A, Front seat trim, Front seat base trim: Removal - Refitting, page 77A-1) ,

79A-1

SEAT ACCESSORIES Heated seat pad: Removal - Refitting WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 1 - the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal Refitting, page 75A-33) .

79A-2

79A

SEAT ACCESSORIES Heated seat pad: Removal - Refitting

79A

FRONT SEAT WITH HEATING, and DOCUMENTATION PHASE 2 2 - Front seat base heated pad a Remove:

Equipment required Diagnostic tool

- the front seat base casing (see 77A, Front seat trim, Front seat lower casing: Removal - Refitting, page 77A-30) ,

IMPORTANT

- the front seat base cover (see 77A, Front seat trim, Front seat base trim: Removal - Refitting, page 77A-1) .

Before beginning work on any component of the safety system, it is essential to lock the airbag computer using the Diagnostic tool (see Airbag and pretensioners: Precautions for the repair) (88C, Airbag and pretensioners). When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is continuously lit (with the ignition on).

II - OPERATION FOR REMOVAL OF PART CONCERNED Front seat base heated pad

IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered.

REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery). a Remove the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . 112900

a Detach the heated pad from the « foam - heated pad » assembly of the front seat base.

1 - Front seatback heated pad FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05

WARNING

a Remove the front seat height adjustment control (see 75A, Front seat frames and mechanisms, Front seat height adjuster control: Removal - Refitting, page 75A-19) .

a Remove: - the front seat headrest guides (see 79A, Seat accessories, Front seat headrest guide: Removal - Refitting, page 79A-6) , - the front seatback cover (see 77A, Front seat trim, Front seatback trim: Removal - Refitting, page 77A-13) .

79A-3

To avoid any damage to the foam, detach the heated pad carefully.

SEAT ACCESSORIES Heated seat pad: Removal - Refitting

79A

FRONT SEAT WITH HEATING, and DOCUMENTATION PHASE 2 - the front seat headrest guides (see 79A, Seat accessories, Front seat headrest guide: Removal - Refitting, page 79A-6) .

Front seatback heated pad

2 - Front seat base heated pad a Refit: - the front seat base cover (see 77A, Front seat trim, Front seat base trim: Removal - Refitting, page 77A-1) , - the front seat base casing (see 77A, Front seat trim, Front seat lower casing: Removal - Refitting, page 77A-30) . FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05

112901

a Refit the front seat height adjustment control (see 75A, Front seat frames and mechanisms, Front seat height adjuster control: Removal - Refitting, page 75A-19) .

a Remove the seatback « foam - heated pad » assembly from the front seatback frame. a Detach the heated pad from the front seatback « foam - heated pad » assembly.

a Refit the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . a Connect the battery (see Battery: Removal - Refitting) (80A, Battery).

WARNING To avoid any damage to the foam, detach the heated pad carefully.

a Unlock the airbag computer using the Diagnostic tool (see Airbag and pretensioners: Precautions for the repair) (see 88C, Airbag and Pretensioners).

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Check the condition of the front seat base and seatback foam pads; replace them if necessary. a Detach the protective backing from the heated pad adhesive of the front seat base or seatback. a Bond the heated pad of the seatback or seat base in position. II - FINAL OPERATION 1 - Front seatback heated pad a Refit: - the front seatback cover (see 77A, Front seat trim, Front seatback trim: Removal - Refitting, page 77A-13) ,

79A-4

SEAT ACCESSORIES Storage compartment under front seat: Removal - Refitting

79A

II - FINAL OPERATION

REMOVAL

a Refit the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) .

I - REMOVAL PREPARATION OPERATION a Remove the front seat (see 75A, Front seat frames and mechanisms, Complete front seat: Removal - Refitting, page 75A-33) . II - OPERATION FOR REMOVAL OF PART CONCERNED

112938

a Remove rivets (1) . a Remove the under-seat storage compartment.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED

112938

a Refit: - the under-seat storage compartment, - the rivets (2) .

79A-5

SEAT ACCESSORIES Front seat headrest guide: Removal - Refitting

79A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

REMOVAL I - REMOVAL PREPARATION OPERATION a Tilt the front seatback towards the rear.

139292

a Remove the front seat headrest. Note: 139291

139290

a Press the unlocking button on each headrest guide.

Note: Depending on the type of unlocking button, this operation is performed manually or using a flatblade screwdriver.

79A-6

The front seat headrest guides can be removed without removing the front seatback cover.

SEAT ACCESSORIES Front seat headrest guide: Removal - Refitting

79A

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2 II - OPERATION FOR REMOVAL OF PART CONCERNED

Note: The locking clips of the front seat headrest guides are all on the same side.

REFITTING I - REFITTING OPERATION FOR PART CONCERNED a Refit the front seat headrest guides fully into the front seatback frame. Note: To prevent the headrest guides from being mixed up, every headrest guide has a specific foolproofing device. a Check that the front seat headrest guides are secure on the front seatback frame. 141581

II - FINAL OPERATION a Refit the front seat headrest. a Carry out a function test. IMPORTANT To prevent the headrest coming away from the guide during a collision, check that headrest guide locking system is functioning correctly. a Set the angle of the front seatback to its original position.

141582

a Slightly detach the "foam - cover" assembly of the front seatback near the headrest guides to reveal the locking clips of the front seat headrest guides. a Unclip the front seat headrest guides from the front seat frame by pressing the locking clips (2) using a flat-blade screwdriver (1) . a Remove the front seat headrest guides.

79A-7