III SCADA = Supervisory Control And Data. Acquisition. IV MES = Manufacturing Execution System. Data acquisition. Scheduling. Flow charts. Traceability.
YOUR MISSION IS TO KEEP IMPROVING CONSTANTLY PRODUCTS AND SERVICES WHICH IN TURN WILL REDUCE COSTS. W. E. DEMING
2
THE GROWING CHALLENGE
Market & Consumer data
Market insight
Market controlled test
Improvements, innovation, creation
Wine styles
Production translation
Production impact Production metrics
3
FORECASTING – REVERSE
Aromatics Sweet Acids Astringency ….
4
ARE YOU COMFORTABLE
WITH YOUR TECHNOLOGY, DATA?
KEEP IMPROVING!
Learning process
Practice
Mastering
Innovation
5
SOME CONTEXT…
6
A BRIEF DESCRIPTION OF ANY PRODUCTION WORKSHOP, AND TECHNOLOGY
Sensors
Workshop (crushing, pressing, ferment…
Decision system Internal Context Road map KPI Activation
Action
All Data collection
Study
Check 7
ANY APPLIED TECHNOLOGY CAN BE WORKING IN DIFFERENT PLACES LIKE
HERE: Temperature, Dissolved O2
HERE: Pumps, crusher; valves…
HERE: thermoregulation; sorting tables… 8
ANY OR ALL OF THIS CAN BE
100% MANUAL SEMI AUTOMATED AUTOMATED CLOCK BASED or KNOWLEDGE BASED
9
CIM (COMPUTER INTEGRATED MANUFACTURING)
V ERP = Entreprise Resource Planning Plan all ressources of the company (sales, admin, HR….) Exemple : SAP IV MES = Manufacturing Execution System Data acquisition Scheduling Flow charts Traceability Quality control Process management Performance analysis Document management Maintenance management III SCADA = Supervisory Control And Data Acquisition
Scalya Supervision Press control panel Temp probe, pump…
II Automate = PLC Programmable Logic Controller
10
BEING A SMALL WINERY OR THE LARGEST ONE DOES NOT PREVENT YOU TO ASK : WHY DO WE NEED IT ? WHAT DO WE NEED ? HOW THIS WILL INCORPORATE THE WINERY ? PHISICALLY, PROCESS, HUMAN… GOING BEYOND ? 11
WHY DO WE NEED IT ? IN MOST CASES IT WILL BE LINKED TO…
QUALITY ?
VOLUME ?
COSTS ?
TIME ?
EFFORTS ?
ALL ?
12
FIRST EXAMPLE AROUND
QUALITY–
PREVENTING DEFECTS AND CONSTANT
IMPROVEMENT
When grape heating appeared in Europe it was created to correct a defect by destroying Laccase in grape and juices. Then it appeared to be efficient in evaporating partially pyrazines. As most of the time a vaccum filter was used behind with little control it ended up with Amilyc wines which flourished for a while But controlling metrics or when added heated maceration, and or flash and you can now use it in many different ways, solids AF (MPC), AF in liquid phase (Thermo), Thermo-mix…. 13
FROM 1 PROCESS
Grape reception tank
Heating unit
Pressing
Vaccum filter
AF
14
TOO MANY PROCESS
Gra pe
Amylic
Heating unit
Pressing
Vaccum filter
Heating unit
MPC
AF
Heating unit
1/2Flash
MPC
Heating unit
Flash
Pressing
Heating unit
Pressing
Vaccum filter
Cooling unit
MPF
etc
Varietal
Fruity light wine
+ Solids
AF
Structured wine
New ? 15
FIRST EXAMPLE AROUND
QUALITY–
Immediate technology impact
Laccase and pyrazines
PREVENTING DEFECTS
Knowledge and process impact using the technology Solid AF, Liquid AF, Mix – different wine styles and production efficiency
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