Craftsman's Corner

Delrin bushings were machined to fit the ends of the tube at the top of the pedal ... Delrin bushings and provides the pivot ... one cannot be 100% sure the tube is.
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Ben Owen

BRAKES, PEDALS AND TIRE TUBES

This article is actually a series of footnotes to our February and March 1989 Craftsman's Corner articles on wheels and braking. The first comes as a tip from Technical Counselor Neil Bidders. Neil reports, "My rudder pedals are of a totally different design. The pedal was designed to give me as much feel as possible due to a lack of feeling in my right foot (injured in a power mower at age 14). This is also the reason for the heel brake (if I can handle a taildragger, anybody can!). The pedal pad is a 1931 Ford reproduction. It fits into an aluminum plate which is flush riveted to a 3/4 x .090" chromoly bracket. Delrin bushings were machined to fit the ends of the tube at the top of the pedal. A steel bushing passes through the two Delrin bushings and provides the pivot for the pedal pad. A simple linkage keeps the pedal at the same angle to my foot at all times. The cable from the rudder attaches to the lower tube on the rudder pedal. This was done to reduce pedal pressure and sensitivity. The rudder cable passes on the outside of the fuselage tubing ahead of the rear seat just to keep things neat (Acro Sport II). The cable to the front pedal attaches to the other point and is the same as the drawing. Neil is a machinist and is converting his low pressure master cylinders to high pressure by reducing the piston bore." Technical Counselor Mike Rhodes has a maintenance tip. He states, "I know of several instances of pinched innertubes upon assembly of smaller wheel sizes, especially 5 x 5.00 and down. Sometimes this is not recognizable at the time and the tire will even hold pressure for months after assembly. When pushing the two wheel halves together, the tube may displace inward

and get caught on the wheel seam. When the assembly bolts are pulled up tight, the tube is cut. I know of two instances when this occurred and was not discovered until MONTHS AFTER-

42 JUNE 1989

Tube Installation Tip.

Neil Bidder's brake modification for use of low pressure heel brake cylinders.

WARD. Discovery came after landing and the tire went flat immediately after taxiing off the runway. Another time the tire went flat when adding air 4 months after the assembly occurred! This is a sneaky thing to happen and could be very dangerous. Even using extraordinary care during assembly, one cannot be 100% sure the tube is not pinched. One way to help here is to use a small strip of heavy paper, like construction paper or light weight

cardboard. With a wheel half, tire and innertube in place, tape a strip of paper around the wheel half with the edge just protruding above the center seam. Lower the other wheel half in place. As you press the two halves together to get the bolts through, the heavy paper will prevent the tube from squeezing in between the wheel seams. Try it next time. It is simple and could save you a great deal of grief at an inopportune time."