EXHAUST COOPER.pdf

system with the assistance of a second person. 2006 MINI Cooper. 2002-05 ENGINE Exhaust Systems - Repair Instructions - Cooper (1.6L) R50/W10. Microsoft ...
3MB taille 4 téléchargements 305 vues
2006 MINI Cooper 2002-05 ENGINE Exhaust Systems - Repair Instructions - Cooper (1.6L) R50/W10

2002-05 ENGINE Exhaust Systems - Repair Instructions - Cooper (1.6L) R50/W10

EXHAUST SYSTEM COMPLETE 18 21 051 REPLACING ALL EXHAUST SUSPENSION ELEMENTS WARNING: Danger of burning and other injuries! These tasks should only be carried out on an exhaust system that has cooled down! Necessary Preliminary Tasks: 

Remove rear muffler or exhaust system. Refer to 18 12 030 REMOVING AND INSTALLING/REPLACING REAR MUFFLER (W10)

Release screws (1) and remove reinforcement plate. Remove rubber mount (2) from exhaust pipe and replace. Tightening torque, refer to 18 00 4AZ in EXHAUST SYSTEM - TIGHTENING TORQUES - COOPER (1.6L) R50/W10 .

Microsoft Tuesday, February 16, 2010 11:55:49 11:55:45 AM

Page 1

© 2005 Mitchell Repair Information Company, LLC.

2006 MINI Cooper 2002-05 ENGINE Exhaust Systems - Repair Instructions - Cooper (1.6L) R50/W10

Fig. 1: Locating Reinforcement Plate Retaining Screws Courtesy of BMW OF NORTH AMERICA, INC. Remove rubber mount (1) of rear exhaust suspension element and mountings and replace.

Microsoft Tuesday, February 16, 2010 11:55:45 AM

Page 2

© 2005 Mitchell Repair Information Company, LLC.

2006 MINI Cooper 2002-05 ENGINE Exhaust Systems - Repair Instructions - Cooper (1.6L) R50/W10

Fig. 2: Identifying Rubber Mount Of Rear Exhaust Suspension Element Courtesy of BMW OF NORTH AMERICA, INC. NOTE:

Always replace rubber mount if rear muffler mounting or rear exhaust suspension element is replaced.

MUFFLERS DIESEL 18 10 ... REPLACING MOUNTING BRACKET FOR VIBRATION ABSORBER ON EXHAUST SYSTEM NOTE:

Only MINI ONE and MINI COOPER up to 10/2001.

Necessary Preliminary Tasks: 

Remove reinforcement plate for exhaust system. Refer to 18 21 051 REPLACING ALL EXHAUST SUSPENSION ELEMENTS .

Microsoft Tuesday, February 16, 2010 11:55:45 AM

Page 3

© 2005 Mitchell Repair Information Company, LLC.

2006 MINI Cooper 2002-05 ENGINE Exhaust Systems - Repair Instructions - Cooper (1.6L) R50/W10



Remove vibration absorber on exhaust system. Refer to 18 10 070 REPLACING VIBRATION ABSORBER ON EXHAUST SYSTEM AT REAR (W10) .

Make a mark (1) on the exhaust system before removing the mounting bracket. Mount upper bracket.

Fig. 3: Identifying Mark On Exhaust System Courtesy of BMW OF NORTH AMERICA, INC. Mount lower bracket (1) on upper bracket (2) and fit screw (3). Align weld hole (4) in upper bracket with mark on exhaust pipe. Tightening torque, refer to 18 00 6AZ in EXHAUST SYSTEM - TIGHTENING TORQUES - COOPER (1.6L) R50/W10 .

Microsoft Tuesday, February 16, 2010 11:55:46 AM

Page 4

© 2005 Mitchell Repair Information Company, LLC.

2006 MINI Cooper 2002-05 ENGINE Exhaust Systems - Repair Instructions - Cooper (1.6L) R50/W10

Fig. 4: Installing Lower And Upper Brackets Courtesy of BMW OF NORTH AMERICA, INC. Weld top bracket at point (1).

Microsoft Tuesday, February 16, 2010 11:55:46 AM

Page 5

© 2005 Mitchell Repair Information Company, LLC.

2006 MINI Cooper 2002-05 ENGINE Exhaust Systems - Repair Instructions - Cooper (1.6L) R50/W10

Fig. 5: Identifying Weld Top Bracket At Point Courtesy of BMW OF NORTH AMERICA, INC. 18 10 070 REPLACING VIBRATION ABSORBER ON EXHAUST SYSTEM AT REAR (W10) NOTE:

The vibration absorber was fitted only up to September 2001. WARNING: Danger of burning and other injuries! These tasks should only be carried out on an exhaust system that has cooled down!

NOTE:

For purposes of clarity, shown here with exhaust system removed.

Release screws (1). Replace vibration absorber (2) and washers (3). Tightening torque, refer to 18 00 5AZ in EXHAUST SYSTEM - TIGHTENING TORQUES - COOPER (1.6L) R50/W10 . Microsoft Tuesday, February 16, 2010 11:55:46 AM

Page 6

© 2005 Mitchell Repair Information Company, LLC.

2006 MINI Cooper 2002-05 ENGINE Exhaust Systems - Repair Instructions - Cooper (1.6L) R50/W10

Fig. 6: Identifying Vibration Absorber Components Courtesy of BMW OF NORTH AMERICA, INC.

MUFFLERS PETROL 18 12 030 REMOVING AND INSTALLING/REPLACING REAR MUFFLER (W10) WARNING: Danger of burning and other injuries! These tasks should only be carried out on an exhaust system that has cooled down! Remove the exhaust system with the assistance of a second person. Release screws (1) of middle pipe on manifold flange. Installation: Replace seal. Microsoft Tuesday, February 16, 2010 11:55:46 AM

Page 7

© 2005 Mitchell Repair Information Company, LLC.

2006 MINI Cooper 2002-05 ENGINE Exhaust Systems - Repair Instructions - Cooper (1.6L) R50/W10

Tightening torque, refer to 18 00 2AZ in EXHAUST SYSTEM - TIGHTENING TORQUES - COOPER (1.6L) R50/W10 .

Fig. 7: Locating Screws Of Middle Pipe On Manifold Flange Courtesy of BMW OF NORTH AMERICA, INC. Release screws (1). Remove bracket from rear muffler. Tightening torque, refer to 18 00 1AZ in EXHAUST SYSTEM - TIGHTENING TORQUES - COOPER (1.6L) R50/W10 .

Microsoft Tuesday, February 16, 2010 11:55:46 AM

Page 8

© 2005 Mitchell Repair Information Company, LLC.

2006 MINI Cooper 2002-05 ENGINE Exhaust Systems - Repair Instructions - Cooper (1.6L) R50/W10

Fig. 8: Identifying Rear Muffler Bracket Retaining Screws Courtesy of BMW OF NORTH AMERICA, INC. Release screws (1) on reinforcement plate. Lower exhaust system carefully. Remove the exhaust system with the assistance of a second person. Tightening torque, refer to 18 00 3AZ in EXHAUST SYSTEM - TIGHTENING TORQUES - COOPER (1.6L) R50/W10 . Replacement only: Replace all exhaust suspension elements. Refer to 18 21 051 REPLACING ALL EXHAUST SUSPENSION ELEMENTS .

Microsoft Tuesday, February 16, 2010 11:55:46 AM

Page 9

© 2005 Mitchell Repair Information Company, LLC.

2006 MINI Cooper 2002-05 ENGINE Exhaust Systems - Repair Instructions - Cooper (1.6L) R50/W10

Fig. 9: View Of Screws On Reinforcement Plate Courtesy of BMW OF NORTH AMERICA, INC.

EXHAUST MOUNTING PARTS 18 21 051 REPLACING ALL EXHAUST SUSPENSION ELEMENTS WARNING: Danger of burning and other injuries! These tasks should only be carried out on an exhaust system that has cooled down! Necessary Preliminary Tasks: 

Remove rear muffler or exhaust system. Refer to 18 12 030 REMOVING AND INSTALLING/REPLACING REAR MUFFLER (W10)

Release screws (1) and remove reinforcement plate. Remove rubber mount (2) from exhaust pipe and replace. Microsoft Tuesday, February 16, 2010 11:55:46 AM

Page 10

© 2005 Mitchell Repair Information Company, LLC.

2006 MINI Cooper 2002-05 ENGINE Exhaust Systems - Repair Instructions - Cooper (1.6L) R50/W10

Tightening torque 18 00 4AZ in EXHAUST SYSTEM - TIGHTENING TORQUES - COOPER (1.6L) R50/W10 .

Fig. 10: Identifying Reinforcement Plate And Rubber Mount Courtesy of BMW OF NORTH AMERICA, INC. Remove rubber mount (1) of rear exhaust suspension element and mountings and replace.

Microsoft Tuesday, February 16, 2010 11:55:46 AM

Page 11

© 2005 Mitchell Repair Information Company, LLC.

2006 MINI Cooper 2002-05 ENGINE Exhaust Systems - Repair Instructions - Cooper (1.6L) R50/W10

Fig. 11: View Of Rubber Mount Of Rear Exhaust Suspension Element Courtesy of BMW OF NORTH AMERICA, INC. NOTE:

Always replace rubber mount if rear muffler mounting or rear exhaust suspension element is replaced.

Microsoft Tuesday, February 16, 2010 11:55:46 AM

Page 12

© 2005 Mitchell Repair Information Company, LLC.