Improving skid-steering on a 6x6 all-terrain vehicle - Jean-Christophe

IFToMM 2007, The 12th World Congress in Mechanism and Machine Science. June 1721, Besançon, .... Transport position. Multiple functions ... level. Wooden box. 80cm. 60cm. 3 twocomponent strain gauge transducers at 120°. Z. Y. X.
4MB taille 4 téléchargements 228 vues
Jean-Christophe FAUROUX [email protected]

Guillaume DOUARRE LaMI / IFMA / UBP Clermont-Ferrand, France

Improving Skid-steering Fauroux / Vaslin / Douarre Laboratoire de Mécanique & Ingénieries

Philippe VASLIN [email protected] LIMOS / UBP Clermont-Ferrand, France

Improving skid-steering on a 6x6 all-terrain vehicle A preliminary experimental study

KOKOON project www.kokoon.fr.st

IFToMM 2007, The 12th World Congress in Mechanism and Machine Science

IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE June 17­21, Besançon, FRANCE

1

Introduction to the problem Two existing principles for steering a wheeled vehicle Improving Skid-steering Fauroux / Vaslin / Douarre

Introduction Vehicle



Ackermann steering



Skid-steering

Our purpose ●

To keep the robustness and mechanical simplicity of skid-steering vehicles

Experiment ●

Results Conclusion Future work

Trying to minimize the energy consumption of such vehicles during steering

A complex phenomenon, difficult to model Preliminary experimental results to check consistency ●

Evaluate the ripping forces



Try to minimize them...



...by adjusting normal contact forces

IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

2

Ackermann steering

Improving Skid-steering Fauroux / Vaslin / Douarre

Introduction ●

Ackermann



Skid-steering

Ackermann (1817) / Jeantaud (1870) For wheeled vehicles that steer with minimal skid With N axles, (N-1) axles must steer at least Mostly for hard ground

Vehicle Experiment Tricycle scooter, Piaggio MP3

Results

C Mobile crane, Liebherr 1500­8.1  6 steering axles out of 8

Conclusion Future work Power lift truck, Manitou M26

Mobile mortar, Patria NEMO

Minimal skid vs. complexity IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

Semi­trailer 1 steering axle out of 5 + 1R

3

Skid-steering

Improving Skid-steering Fauroux / Vaslin / Douarre

Introduction ●

Ackermann



Skid-steering

For wheeled and tracked vehicles Mechanical simplicity (no steering mechanism, only suspension) Wheels cannot roll laterally Mostly for low friction / soft grounds

Vehicle Experiment Results

Two versions of the same mobile mortar Ackermann and Skid­steering tracked, Patria AMOS

C

Conclusion Future work Amphibian ATV, Oasis LLC Max 6x6

Tracked tractor,  Caterpillar D6R III

Mobile robot, Pioneer 3 AT

Simplicity vs. turning resistance IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

AT wheelchair, Modul Evasion

4

Overview of the 6x6 Kokoon vehicle

Improving Skid-steering Fauroux / Vaslin / Douarre

Introduction

An ATW (All-Terrain Wheelchair) 6x6 transmission and 2x1330W electric engines Oleo-pneumatic suspension on all wheels Climbing capacity: 20cm obstacles, 36% slopes Speed: 8 km/h Autonomy: 4h

Vehicle ●

Overview



Transmission



Suspension

Experiment Results Conclusion Future work

IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

Designed at IFMA from 1999

5

Overview of the 6x6 Kokoon vehicle Multiple functions Improving Skid-steering Fauroux / Vaslin / Douarre

Introduction

Sliding  sport seat Top case or transporting  platform

Overview



Transmission



Suspension

Experiment Results Conclusion Future work

Safety harness

Improved access: sliding seat

Controlled  by joystick

Vehicle ●

Roll bar

Lead batteries  24V 160Ah Transport position 2 DC electric engines  of 1330W each 6x6 all­terrain  vehicle

Independent oleo­pneumatic  suspensions

Skid steering for robustness and all­terrain  mobility A reconfigurable vehicle  A research platform with sensors IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

Research configuration with  onboard camera, double  acquisition laptop and  suspension sensors 6

Vehicle transmission

Improving Skid-steering

Belt transmission: 3 wheels at the same speed Compatible with suspension displacements Good efficiency Clutching

Fauroux / Vaslin / Douarre

Introduction Vehicle ●

Overview



Transmission



Suspension

Experiment Results Conclusion Future work

IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

7

Vehicle suspension 5 17

6 Independent wheels Improving Skid-steering

● ●

10 3

cm

cm

Length = 175 cm Width = 103 cm

7

cm

Fauroux / Vaslin / Douarre

Introduction

● ●

Track width = 93 cm Wheel base = 47 cm 40 cm

Vehicle ●

Overview

● ●





Transmission Suspension

Experiment

93





47

cm

Trailing arm suspensions ●

Results

Wheel diam. = 40 cm Wheel width = 7 cm

47

cm

cm

Robust Easy to adjust Oleo-pneumatic shock-absorber

Conclusion Future work

IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

8

The force plate Steady­state circular turning A force plate to measure contact reaction forces Improving Skid-steering



Fauroux / Vaslin / Douarre





Rx  Ry Rz

longitudinal force provided by the engines lateral force due to ripping normal force due to mass dispatching

Introduction Z

Vehicle

Cir cu

Experiment ●

Force plate



Mass



Suspensions



Turning

Results

lar  t

X

raje

cto

ry

Gro

und

For

ce 

pla

Y te

Conclusion Future work IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

9

The force plate

60cm

A six­component force plate (TSR, France) Force measurement ranges:  Improving Skid-steering Fauroux / Vaslin / Douarre

Introduction Vehicle Experiment ●

Force plate



Mass



Suspensions



Turning

Results Conclusion Future work

Rx: 1000N

Ry: 900N

80cm

Rz: 2000N

3 two­component strain gauge transducers  at 120° 3 tangential components (Rx­Ry) 3 normal components (Rz) Acquisition chain: 6 channels, 16 bits, 100Hz, Labview Wrench = 6x6 Calibration matrix x Tensions

  Fx Fy Fz =[ C ] Mx My Mz

V1 V2 V3 V4 V5 V6

Wooden  box

Z

Wooden  box

Force  transducers

Ground level

Top plate Base plate

X

IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

Y

10

Mass dispatching

Improving Skid-steering

Centre of mass is computed with the CAD model Hypothesis : uniform density in each part Empty mass: 367 kg

Fauroux / Vaslin / Douarre

Introduction Vehicle Experiment ●

Force plate



Mass



Suspensions



Turning

Results Conclusion Future work IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

11

Mass dispatching

Improving Skid-steering Fauroux / Vaslin / Douarre

Experimental  measurement 6 scales with the same  height

Introduction Vehicle Experiment ●

Force plate



Mass



Suspensions



Turning

CAD CM

Central axle axis

Real CM Lifting rectangle

Results Conclusion Future work

Good correlation  Experiment / CAD IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

12

Suspension reconfiguration Reconfigurable  suspension Improving Skid-steering Fauroux / Vaslin / Douarre

● ●



Reference configuration Three identical suspensions Includes a 83kg driver 108 kg

Introduction Vehicle Experiment ●

Force plate



Mass



Suspensions



Turning

Results

● ●





Future work

183 kg

Modified configuration Differentiated suspensions Central suspension becomes more loaded 80 kg (­26%)

A new mass dispatching

250 kg (+58%) z

Reference  dimensions ●

Conclusion

158 kg

Adjustment with hs



Initial

hs = 145mm



New

hs = 045mm

x Parameter

Value

vs

180 mm

hs std

145 mm

hs mod

45 mm

ls

210­280 mm

l2

170 mm

la

350 mm

e

15 mm

IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

120 kg (­35%)

hs

O

S1 θs

vs

Fs ls

B θa

C l2

Fw

e la

S2

13

Turning experiment Three types of trajectories for the external wheels Radius R Improving Skid-steering Fauroux / Vaslin / Douarre

Infinite ( => straight line)

6m

3m

Acquisition at 100Hz is enough for low speed (around 4­5 kph) Duration: from 1.5s (straight line) to 2.5s (3m turn)

Introduction Vehicle Experiment ●

Force plate



Mass



Suspensions



Z

Y

3m

  R =

Turning

Results Conclusion Future work

X

m

 6

= R 

Li ne

s  dr

aw



wi

th  fl

ou r

IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

14

Typical curves

Improving Skid-steering Fauroux / Vaslin / Douarre

Introduction

Curves of Rx, Ry, Rz are provided One or two wheels on the force plate at the same time Five zones appear on the time axis Average values on each zone (vibrations on gravel and electric perturbations) Rz1 = 627N  Rz2 = 972N Rz3 = 905N (one side only) Main results: Wheels 2 and 3 prevail for Rz ­> confirms weight dispatching ● ● ●

Vehicle

2000 Reaction forces (N)

Wheel 1

Standard suspension

Experiment

Wheels 1 and 3 prevail for Ry and turning moment Wheel 2 generates most of the traction force Rx (belt sliding ?) Wheels 1+2

Wheel 2

Wheels 2+3

Wheel 3

  Rx (N)   Ry (N)

Turn R = 6m

  Rz (N)

1500

Results ●

Curves



Reference



Modified



COP



Explanation

1000

500

0

Conclusion Future work

­500 0

0,5

1

Time (s)

1,5

IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

2

15

2000

Wheels 1+2

Reaction forces (N) Standard suspension Straight line

Wheels 2+3    

1500 Wheel 1

Wheel 2

Wheel 3

Results for reference vehicle

Rx (N) Ry (N) Rz (N)

 

1000 Rz

Influence of radius R Rz does not changes with R

500

Improving Skid-steering Fauroux / Vaslin / Douarre

Rx 0 Ry

Ry is quasi null in straight line Ry increases when R  decreases

­500 0

0,5

Time (s)

1

1,5

2000

Introduction

Reaction forces (N) Standard suspension Turn R = 6m

   

1500

 

Vehicle

Rx is quasi null in straight line Rx increases when R  decreases This phenomenon was  experienced by the driver

1000

Experiment

Rz 500

Results

Rx 0



Curves



Reference

Ry ­500



0

0,5

1

Time (s)

1,5

2

2000 Reaction forces (N) Standard suspension Turn R = 3m

Modified

   

1500 ●

 

COP 1000



Explanation Rz 500

Conclusion Rx 0

Future work

Ry

IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

­500 0

0,5

1

Time (s)

1,5

2

2,5

16

2000 Reaction forces (N) Standard suspension Straight line 1500

Wheels 1+2

2000

Wheels 2+3

Results for modified vehicle    

Wheel 1

Wheel 2

Wheel 3

Reaction forces (N) Modified suspension Straight line

Rx (N) Ry (N) Rz (N)

   

1500

 

1000

 

1000 Rz

500

Improving Skid-steering Fauroux / Vaslin / Douarre

Rx

Rx 0

0 Ry

Ry

­500

­500 0

0,5

Time (s)

1

1,5

0

2000 Reaction forces (N) Standard suspension Turn R = 6m

 

Rz

500

Results

Rx

Rx

0

0 Ry

Ry

­500

­500 0

0,5

1

Time (s)

1,5

0

2

2000 Reaction forces (N) Standard suspension Turn R = 3m

Modified

0,5

1

Time (s)

1,5

2000   Turn is shorter    on modified    vehicle

Reaction forces (N) Modified suspension Turn R = 3m

   

1500   A 36% decrease  of Ry on Wheel 3

1500

COP 1000



 

Rz 500



 

1000

Experiment



1,5

A 38% decrease  of Rx on Wheel 2

1000

Reference

1

1500

 

Vehicle



Time (s)

Reaction forces (N) Modified suspension Turn R = 6m

 

1500

Curves

0,5

2000

Introduction



Rz

500

1000

Explanation

Rz

Rz 500

500

Conclusion Rx 0

Rx

0

Future work

Ry

Ry IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE ­500

­500 0

0,5

1

Time (s)

1,5

2

2,5

0

0,5

1

Time (s)

1,5

17

Centre of pressure (COP) COP = the point where the moment of contact wrench is null Phases are visible (one or two wheels on the force plate)  The COP follows circles => Trajectories were correct Improving Skid-steering

60

X (cm)

Fauroux / Vaslin / Douarre

Introduction

50

Vehicle Experiment Results ●

Curves



Reference



Modified



COP



Explanation

Conclusion Future work

Going straight

40

Turn R=6m

Turn R=3m

30 20 10 Y (cm)

0

  0

10

20

30

40

50

IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

60

70

80 18

Physical explanations Strong influence of mass dispatching on turning ability Analogy with the behaviour of a road tire  Improving Skid-steering

● ●

Fauroux / Vaslin / Douarre

Introduction

Lateral force Ry increases with normal force Rz Lateral force Ry depends also on slip angle s



Linear behaviour up to sl



During skid­steering, two slip angles s1 and s3 appear on wheels 1 and 3

Force­platform

Vehicle Experiment

Lateral force RY

X

 s1

Results ●

Curves



Reference



Modified



COP



Explanation

Conclusion Future work

RZ1 > RZ2 > RZ3

V1

V2

V3

 s3

RZ1 RZ2

RZ3 Slip angle

Y

s  sl

Circular trajectory of radius R

IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

19

Conclusion

Improving Skid-steering Fauroux / Vaslin / Douarre

Introduction

Skid-steering can be greatly improved... ...only by minor adjustments on the suspensions 10cm adjustments only decreased normal force of 30% on front and rear axles Propulsion forces decreased of 30% when steering Multi-axles vehicles without steering systems are robust. They can now be efficient when skid-steering

Vehicle Experiment Results Conclusion Future work

IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

20

Future work

Improving Skid-steering Fauroux / Vaslin / Douarre

Introduction Vehicle Experiment

Replace belts by chains to suppress sliding Add 6 force sensors inside the wheels for continuous measurement Build analytical model Towards an active correction system

TSR force sensor in a wheel

Results Conclusion Future work

Acknowledgement ANVAR : French National Agency for Development of Research TIMS Research Federation Mobility pole

Michelin Company

...and many more on www.kokoon.fr.st

IFToMM 2007, The 12th World Congress in Mechanism and Machine Science June 17­21, Besançon, FRANCE

3 Videos

21