CATIA V5 Automotive - Powertrain Master Project ... The assembly used in this project is the Cylinder Head assembly. ... Create a drawing of the assembly.
The objectives of this project are to modify a part, add and position it in an existing assembly, finalize its design intent, and create the assembly drawing. The assembly used in this project is the Cylinder Head assembly.
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By the end of this project you will be able to: Modify a part Add the part to an assembly and position it using constrains Create a part in context of the assembly Finalize the design intent of the part Create a drawing of the assembly
Master Project: Overview (1/3) Following is a list of steps that are required to complete the master project:
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1. Modify a part. Modify the Water_Jacket part. The part uses features that you have learned in this course. Design Intent: Published bodies from Water_Jacket_Body.CATPart, Extremity_Water_Jacket1.CATPart and Extremity_Water_Jacket2.CATPart must be used. The water jacket must be created for a four cylinder engine, and the cylinder spacing must be [93mm]. Fillets and drafts must be created as separate features (they cannot be created within the profile sketches). The model must be created using multi-body method.
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Water_Jacket_ Body
Extremity_Water _Jacket1
Extremity_Water _Jacket2
Water_Jacket
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Overview (2/3)
Student Notes:
2. Create the assembly. Insert the existing component (Water_Jacket) in the Cylinder_Head assembly and use constraints to position it with reference to the skeleton part. Design Intent: Insert existing components into the Cylinder_Head assembly. All the components must be constrained with reference to the skeleton part. Fully constrain all the components using the axis system.
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3. Create a contextual part. Create a part (Cylinder_Head_Result) in the context of the Cylinder_Head assembly. Design Intent: The Cylinder_Head_Result part must be in context of Head_Complete_Rough, Lower_Oil_Jacket, Upper_Oil_Jacket, Combustion_Jacket, Complete_Machined, and Water_Jacket. The Cylinder_Head_Result part must be created using the multi-body method. The resulting body must be published.
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Overview (3/3)
Student Notes:
4. Finalize the design intent. Finalize the Water_Jacket part created in Step 1. Design Intent: Material must be Aluminum. Add formulas to keep the pattern spacing value of [93mm]. Measure and keep the mass properties.
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5. Create an assembly drawing. Create a simple assembly drawing of the Cylinder Head assembly. Design Intent: Three main views of the drawing must be shown. Overall dimensions of the Cylinder Head assembly must be displayed on the drawing. The drawing must contain a title block.
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Overview Recap
Student Notes:
Modify a part Create the assembly Create a contextual part Finalize the design intent
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Create an assembly drawing
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Modify Existing Part
Student Notes:
Cylinder Head Assembly 20 min
The objective of this step is to modify the Water_Jacket, which is a part of the Cylinder_Head assembly. High-level instructions for this exercise are provided.
By the end of this step you will be able to:
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Use published geometry Use the multi-body method Determine the best tools for creating different features Save a file
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Modify Existing Part (1/14)
Student Notes:
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Load all the attached CATParts. In the Water_Jacket.CATPart, copy and paste (as result with link) the published elements of other parts. Then modify it using the drawing provided here.
Refer to next slides for high-level instructions.
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Modify Existing Part (2/14)
Student Notes:
Here is a list of tasks required to modify the Water_Jacket Copy the base features. Load Water_Jacket.CATPart. Load Water_Jacket_Body.CATPart. Copy and paste (as result with link) the published elements of Water_Jacket_Body.CATPart in Water_Jacket.CATPart. Create a default Axis System.
2.
Create a pattern. Create a rectangular pattern as shown.
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1.
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Modify Existing Part (3/14) Create an edge fillet of [2mm] on three edges as shown.
4.
Copy the base features. Load Extremity_Water_Jacket1.CATPart and Extremity_Water_Jacket2.CATPart. Copy and paste (as result with link) the published elements of these two parts in Water_Jacket.CATPart.
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3.
Student Notes:
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Modify Existing Part (4/14) Create a pad. Insert a new body called ‘Water_Jacket_X’. Create a sketch on Water_Jacket_Flame_Plane. Create a pad of length [20mm] and select the ‘Mirrored extent’ check box.
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5.
Student Notes:
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Modify Existing Part (5/14) 6.
Student Notes:
Create a draft. Create a draft of [2 degrees] on the surface as shown.
Create an edge fillet of [2mm] as shown.
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7.
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Modify Existing Part (6/14) Create a mirror using the ZX plane.
9.
Create a rectangular pattern as shown.
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8.
Student Notes:
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Modify Existing Part (7/14) Create a pad. Insert a new body called ‘Water_Jacket_Y’. Create a sketch on Water_Jacket_Flame_Plane. Create a pad of length [20mm] and select the ‘Mirrored extent’ check box.
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10.
Student Notes:
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Modify Existing Part (8/14) 11.
Student Notes:
Create a draft. Create a draft of [2 degrees] on the surface as shown.
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12. Create an edge fillet of [2mm] as shown.
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Modify Existing Part (9/14) Create a mirror using the Water_Jacket_Extremity_Cylinder_3 plane.
14.
Create a pad. Insert a new body called ‘Water_Jacket_Intermediate’. Create a sketch on Water_Jacket_Flame_Plane.
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13.
Student Notes:
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Modify Existing Part (10/14)
Student Notes:
Create a pad of length [20mm] and select the ‘Mirrored extent’ check box.
Create a draft. Create a draft of [2 degrees] on the surface as shown.
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15.
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Modify Existing Part (11/14) Create an edge fillet of [2mm] as shown.
17.
Create a mirror using the ZX plane.
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16.
Student Notes:
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Modify Existing Part (12/14) Create a rectangular pattern as shown.
19.
Perform Boolean operations as shown..
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18.
Student Notes:
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Modify Existing Part (13/14) Create an edge fillet of [4mm] as shown.
21.
Modify the display. Hide the reference planes. Hide the Reference_Elements. Hide the Axis system.
22.
Publish the elements. Publish the axis system planes and the Result Body.
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20.
Student Notes:
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Modify Existing Part (14/14) Save and close the part.
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23.
Student Notes:
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Modify Existing Part Recap
Student Notes:
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Use published geometry Use Multi-Body method Determine the best tool for each feature Save a file
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Create an Assembly
Student Notes:
Cylinder Head Assembly 20 min
The objective of this step is to add a part to the Cylinder Head assembly and constrain it. High-level instructions are provided for this exercise.
By the end of this step you will be able to:
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Add a component to an assembly Fully constrain the assembly Modify the display properties Save the file
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Create an Assembly (1/4)
Student Notes:
Here is a list of required tasks to guide you:
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1. Load Cylinder_Head.CATProduct. This assembly has a skeleton part. The Fix constraint is used for the skeleton part. All other parts are already assembled and fully constrained with the skeleton part.
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Create an Assembly (2/4) 2.
Student Notes:
Insert existing components into the Cylinder Head assembly. Insert Water_Jacket.CATPart created in Step 1. In case you were not able to complete Step 1, use Step1_1_end.CATPart.
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Cylinder_Jacket
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Create an Assembly (3/4) Assemble the component with respect to the skeleton part. Use published elements for creating constraints. Add an offset constraint of [0mm] between Flame_Face of skeleton part and Water_Jacket_Flame_Plane of Water Jacket part. Add an offset constraint of [0mm] between Extremity_Cylinder.3 of skeleton part and Water_Jacket_Extremity_Cyli nder_3 of Water Jacket part. Add a similar constraint between the ZX plane of skeleton part and Water Jacket part.
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3.
Student Notes:
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Create an Assembly (4/4) Modify the display. Hide all the constraints. Hide all the reference planes that are visible. Hide all the axis systems that are visible.
5.
Save the file.
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4.
Student Notes:
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Create an Assembly Recap
Student Notes:
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Add a component to an assembly Fully constrain the assembly Modify the display properties Save the file
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Create a Contextual Part
Student Notes:
Cylinder Head Assembly 10 min
The objective of this step is to create a new part (Cylinder_Head_Result) in the context of the existing parts of the assembly. High-level instructions are provided for this exercise.
By the end of this step you will be able to:
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Insert a new part in an assembly Copy and paste published elements from other parts into an assembly Use the multi-body method Publish elements
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Create a Contextual Part (1/5)
Student Notes:
Continue with the Cylinder_Head assembly created in Step 2. In case you were not able to complete Step 2, use Step2_end.CATProduct. Here is a list of required tasks to guide you: Load Cylinder_Head.CATProduct created in Step 2.
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1.
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Create a Contextual Part (2/5) 2.
Insert a new part in the assembly. Insert a new part in the root assembly and rename it as Cylinder_Head_Result. Create a default axis system. Copy the base features. Copy and paste (as result with link) the published element (Exterior_Assembled) of Head_Complete_rough.CATPart into Cylinder_Head_Result.CATPart.
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3.
Student Notes:
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Create a Contextual Part (3/5)
Student Notes:
Similarly, copy and paste (as result with link) the published elements (body) from the other five assembly components into the Cylinder_Head_Result.CATPart.
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Hide all the parts except Cylinder_Head_Result
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Create a Contextual Part (4/5)
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4.
Student Notes:
Perform Boolean operations as shown.
5.
Publish the elements. Publish the axis system planes and the Result Body.
6.
Modify the display. Hide the reference planes. Hide the axis system. Hide all the parts except Cylinder_Head_Result.
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Create a Contextual Part (5/5) Save and close the assembly.
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7.
Student Notes:
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Create a Contextual Part Recap
Student Notes:
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Insert a new part in an assembly Copy and paste published elements from other parts into an assembly Use the multi-body method Publish elements
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Finalize the Design Intent
Student Notes:
Cylinder Head Assembly 10 min
The objective of this step is to finalize the design intent of the Water_Jacket part. Highlevel instructions are provided for this exercise.
By the end of this step you will be able to:
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Apply material Create parameters and formulas Measure and keep the mass properties
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Finalize the Design Intent (1/4)
Student Notes:
Continue with the Water_Jacket created in step 1. In case you were not able to complete step 1, use Step1_1_end.CATPart. Here is a list of required tasks to guide you:
Load Water_Jacket.CATPart.
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1.
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Finalize the Design Intent (2/4) Apply material. Apply Aluminium material to the part.
3.
Create a parameter. Create a length parameter called ‘Cylinder_Spacing’.
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2.
Student Notes:
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Finalize the Design Intent (3/4) Create formulas. Create a formula to manage the spacing of RectPattern.1. Similarly create a formula to manage the spacing of RectPattern.2 and RectPattern.3.
5.
Measure and keep mass properties. Use the Measure inertia tool to measure the mass properties of the part.
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4.
Student Notes:
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Finalize the Design Intent (4/4) Save and close the part.
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6.
Student Notes:
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Finalize the Design Intent Recap
Student Notes:
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Apply a material Create parameters and formulas Measure and keep the mass properties
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Create an Assembly Drawing
Student Notes:
Cylinder Head Assembly 10 min
The objective of this step is to create a drawing of the Cylinder Head Assembly. Include the overall dimensions of the model and a title block in the drawing. High-level instructions for this exercise are provided. By the end of this step, you will be able to:
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Create a new drawing Create the three main views Add dimensions Apply a title block Save the drawing
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Create an Assembly Drawing
Student Notes:
Create a drawing of the Cylinder Head Assembly as shown. In case you were not able to complete Step 4, use Step4_end.CATProduct.
1.Use the following criteria: Standard: ISO Format: 2 ISO Orientation: Landscape Sheet Scale: 1:2 Isometric view’s scale 1:3 Title Block: ISO_A2 (instantiate from the Catalog_Title_Blocks.catalog) Save the drawing.
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2.
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CATIA V5 Automotive - Powertrain Master Project
Master Project: Create an Assembly Drawing Recap
Student Notes:
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Create a new drawing Create the three main views Add dimensions Apply a title block Save the drawing
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