Mold Tooling Design CATIA V5 Training

Jan 19, 2009 - EXERCISE BOOK ... Master Exercise (2): Creating Mold Components. 8. Do It Yourself. 9. Master Exercise (3): Creating Injection Features. 10.
992KB taille 20 téléchargements 741 vues
Mold Tooling Design

CATIA V5 Training

Student Notes:

Exercises

Copyright DASSAULT SYSTEMES

Mold Tooling Design

Copyright DASSAULT SYSTEMES

Version 5 Release 19 January 2009 EDU_CAT_EN_MTD_FX_V5R19

1

Mold Tooling Design Student Notes:

Table of Contents Master Exercise Presentation

3

Design Intent : The Phone Handset Design Process: The Phone Handset

4 5

Master Exercise (1): Creating a New Mold

6

Do It Yourself

Master Exercise (2): Creating Mold Components Do It Yourself

Master Exercise (3): Creating Injection Features

8 9

10 11

Copyright DASSAULT SYSTEMES

Do It Yourself

7

Copyright DASSAULT SYSTEMES

2

Mold Tooling Design

Master Exercise Presentation

Student Notes:

The Phone Handset 120 Min

Copyright DASSAULT SYSTEMES

In this exercise, you will create a Mold for an existing Molded Part (Phone Handset) You will practice the tools learnt in each lesson in the subsequent steps of master exercise.

Copyright DASSAULT SYSTEMES

3

Mold Tooling Design

Design Intent: The Phone Handset

Student Notes:

Copyright DASSAULT SYSTEMES

Insert the Molded Part in a new Mold Product Create the Mold Base Perform core and cavity separation Add several guiding, fixing and ejection components Create injection gates and runners Create coolant channels

Copyright DASSAULT SYSTEMES

4

Mold Tooling Design Student Notes:

Design Process: The Phone Handset

1 Insert Molded Part into new Mold product

2 Create the Mold Base and form Plates

3

Copyright DASSAULT SYSTEMES

Insert components

4

Create Gates/Runners and Coolant Channels

Copyright DASSAULT SYSTEMES

5

Mold Tooling Design

Master Exercise: The Phone Handset

Student Notes:

Step 1: Creating a New Mold 40 min.

Copyright DASSAULT SYSTEMES

In this step, you will create a new Mold product, insert and position the Molded Part and split the Core and Cavity Plates to fit the shape of the Molded Part.

Copyright DASSAULT SYSTEMES

6

Mold Tooling Design

Do It Yourself

Student Notes:

Part used: MoldedPart.CATPart Enter workbench Mold Tooling Design Open and insert attached Component: the Molded Part Select a Mold Base in Catalog Adjust the height of Core and Cavity Plates Adjust the position the Molded Part in the Mold Base Split the Core Plate using the Core Surface

Copyright DASSAULT SYSTEMES

Split the Cavity Plate using the Cavity surface

Copyright DASSAULT SYSTEMES

7

Mold Tooling Design

Master Exercise: The Phone Handset

Student Notes:

Step 2: Creating Mold Components 50 min

Copyright DASSAULT SYSTEMES

In this step, you will choose and instantiate several types of components in a Mold base.

Copyright DASSAULT SYSTEMES

8

Mold Tooling Design

Do It Yourself

Student Notes:

Part used: Creating_Mold_Components_Step2_Start.CATProduct

Create Guiding Components: Leader Pins

Copyright DASSAULT SYSTEMES

Create Fixing Components: Cap Screws Create and Split Ejection Components: Ejector Pins

Copyright DASSAULT SYSTEMES

9

Mold Tooling Design

Master Exercise: The Phone Handset

Student Notes:

Step 3: Creating Injection Features 30 Min

Copyright DASSAULT SYSTEMES

In this Step, you will learn how to create all necessary Injection features in a Mold.

Copyright DASSAULT SYSTEMES

10

Mold Tooling Design

Do It Yourself

Copyright DASSAULT SYSTEMES

Part used:

Student Notes:

Creating_Injection_Features_Step3_Start.CATProduct

Create a Gate: Create Gate location Define Gate parameters Create a Runner: Sketch the Runner path Define Runner parameters Create a Coolant Channel: Sketch the pipes paths Define Coolant Channel pipes End Part: Creating_Injection_Features_Step3_End.CATProduct

Copyright DASSAULT SYSTEMES

11