Motor Controller

May 29, 2008 - If you have any problems during this operation restart your computer and redo the installation process ... Total Vehicle Distance: it's the mileage of the bike. ... Left Brake: it simulates the pulling of the left brake lever. ... To use this function, remove the kickstand, lift up the rear wheel, then click Control Mode. If.
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VX-VS-080 Rv1 Dealer training 12Sep08

• 1500 Watt onboard battery charger

VX-VS-080 Rv1 Dealer training 12Sep08



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VX-VS-080 Rv 1 Dealer training 12Sep08

*Rake 26° 4.21" (107mm)

Weight distribution 47%front and 53% rear Rider weight distribution 38%front and 62% rear VX-VS-080 Rv 1 Dealer training 12Sep08

2fJSPIENSIONSYSTEM

Rear Shocks Absorbers : Rear wheel excursion: 4.33" (110mm) Variable pitch spring 5Step pre-load spring adjustment

Diameter: 1.38" (35 mm) Max extension: 4.33" (110mm)

VX-VS-080 Rv 1 Dealer training 12Sep08

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VX-VS-080 Rv 1 Dealer training 12Sep08

ight aluminum rims with Vectrix Rear rims designed to house t he gearbox

Rear: GTS24 140/60-13

VX-VS-080 Rv 1 Dealer training 12Sep08

Switch on procedure

Estimated riding range Diagnostic bike check Monitoring charging state

VX-VS-080Rv 1 Dealer training 12Sep08

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This Information will be Included in the service manual. This is an advance copy for reference and training purposes.

HOW TO DIAGNOSE THE MOST COMMON ISSUES

Symptom

1 The "ready" signal doesn't appear

Problem Verification Possible Problem/Issue Switch off the red button, pull If the value is 83 km/h (52 mph). the rear brake and see what the value on the speedometer is.

Solution First try calibrating the throttle. If this doens't solve the problem you will need to verify the throttle connections. If it still doesn't help you need to change the throttle assembly

2

The 'ready" signal doesn't appear

Switch off the red button, pull If the value is different to 43 km/h You have to calibrate the throttle's magnet the rear brake and see what the (27 mph). value Is on the speedometer

3

Smell of burnt plastic or metal under the seat, while riding

Stop the vehicle immediately. Open the passenger's seat and try to smell if it comes from the MC

4

5

The wrong tightening of the bolts holding the phases of MC could have created small voltaic arcs that in the long run led to the burning of cables. Check the status of the MC cables under the plenum: The charge doesn't Try to put the scooter on If nothing happens for a few charge when the battery is not minutes and then the scooter start full. Also try another outlet turns on normaly, the problem is the Charger. The acceleration is The movement of the scooter is Incorrect value of the encoder's not smooth - there's irregular offset could cause these hassles a noise in the rear while driving wheel

if the MC is actually burnt should be replaced

Replacement of the Charger

You need to check the value of the encoder offset, and eventually recalibrate it. You may have to clean the surface of the encoder or remove it.

6

The acceleration Is From standing position, quickly Too high power consumption by 1. Update the software with not smooth - there's turn the throttle to the maximum the fan on Motorcontroller MC1014B.hex. 2. If doesn't help you need to a noise in the rear- and listen if the noise is audible replace the Motorcontroller only at the beginning of acceleration - MC power cut-off

7

The acceleration is The movement of the scooter is MC fan is not working. IGBT Is overheated and cut off the MC not smooth - there's irregular a noise in the rear

1. Check if fan on MC is working 2. Replacement of the Motorcontroller

8

If the scooter turns off suddenly

Measure the voltage on the first if the volts are very low - the plug of the charger in the problem is the battery; If the volts scooter's front right side are normal - the problem is with the MC; the fuse on 200VA of the MC has blown up

Battery voltage below 80V: replace battery pack. Battery voltage above 80V: replace MC / fuse.

9

During the charge appears the message "bathor

it's better to charge the bike in a large, or in well ventilated places

The temps are too high.

Unplug the bike and stop the charge until the temps become normal.

The battery's voltage is too low

Look for the closest charge station.

JO Riding appears the Ride the bike with a speed no message "busVIt"

more than 15 km/h (9 mph)

06b Most Common Issues 225ep08

1 of 2

NVECT1711.X.'"

This information will be included in the service manual. This is an advance copy for reference and training purposes.

HOW TO DIAGNOSE THE MOST COMMON ISSUES

Symptom

11 The board instruments (lights, hom etc.) have abnormal behaviour

Problem Verification Try to disconnect and reconnect the ICM

12 The handlebar

If the bike has the cargo box. vibrates and moves remove it and check again rougiy (shimmy effect)

13 The scooter stays ON, even after turning off the ignition key

14 The scooter is not charging right after connecting to the outlet

Possible Problem/Issue

Solution Check the ICM value reprogram the ICM software Replace the ICM

Check the tire pressure

Check the tire pressure Remove the cargo box

1. Try disconnect and reconnecting the BC connectors. If the problems still exists — you should replace the BC 2. If doesn't help disconnect VEC 4000 and 5000 harness. 3 Check ignition switch.

Disconnect the charger connectors

Check for proper SW installed in the battery charger

0613 Most Common Issues 22Sep08

1. The charger doesn't work 2. The battery packs charge level is too low so the BC fails to start the charge.

1. The charger has to be substituted; 2 . Check the voltage of the batteries through the voltmeter, measuring the voltage directly from the BC plug to the batteries - if the voltage is too low contact VecTech. RECHARGE THE BATTERIES AT LEAST EVERY 3 MONTHS TO AVOID THIS ISSUE! 3. Inspect the plug if the pins are assembled correctly

2 of 2

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VECTRIXT" This information will be included in the service manual. This is an advance copy for reference and training purposes.

HOW TO INSTALL THE USB/CANBUS ADAPTOR WARNING: Do not connect the adaptor to the USB port of your personal computer before installing the drivers. Insert the CD-rom given with the adaptor and follow the prompted instructions to install the PCAN-USB drivers. • •

You must be logged on to the system as an administrator Install the software choosing the Components PCAN-USB driver and PCAN-View CAN Bus Monitor as shown in the picture: gt PEAK OEM Drivers installation Select Contents Choose which components to Install by checking the boxes below.

PCAN4J5B diva, ;" p OPCAN-Darcle cklver

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Continue clicking "Next" until the installation's procedure is finished.



Restart the computer.

Once you restarted, insert the adaptor in a USB port and wait until it searches for the drivers in the system; Let the system install drivers automatically. If you have any problems during this operation restart your computer and redo the installation process. When the installation of the drivers is completed, you can see a red LED light on the interface USB/CAN. In case it doesn't happen, remove the hardware and reconnect it. If the problem still occurs, try using another USB port. If the red LED is blinking, with a very low frequency, it's better to restart the computer again. WE SUGGEST using the USB/CAN device on the same USB port, each time, this way it's always configured correctly; if you change USB port, the operative system will search again for the drivers to install; anyhow don't worry, the file you need is already in your computer and Windows will automatically look for it.

05 How to install the CAN BUS Adaptor 22Sept08

1 of 1

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VECTRIX

1.2 Software Installation Copy to the root's directory (CA) of your hard disk the 2 folders: SCOOTER SOFTWARE and SCOOTERDIAG (ask your referral technician to get them) For easier use of the SCOOTERDIAG software, you may want to create a link on the desktop: go to the folder C:1ScooterDiag, then go in the folder Ver0.5, right click on the file scooterdiag.exe and send it to desktop (create a link). Now right click the icon on the desktop and choose "properties". Here you can change the icon, clicking on "change icon". Look for the file icon.ico in the folder CAScooterdiaglver0.51 and click 'open", then "ok" .

1.3 Use and functioning of the Software Before launching the software, check that your USB/CANbus adaptor is in the right USB port and that the drivers are correctly installed (see CanBus Driver Installation).

06 Scooter Diagnosis Software 11Sept08 (2)

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VeCT'RIX

Turn on the bike and let it do the initial dashboard check; launch the program with a double click on the icon just created on the desktop. The following page will open:

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0) Scooter Diagnostics Summar)/ 1Charger 1 Firmware Upgrade ] Memory 1 Data Plot 1 Throttle Test j ICM Test Transfer I About Faults

General Information

Total Vehicle Distance

11256.2 km

Ave Distance/Charge

1 c km

Total Hours

11792

Total Bus Voltage

112a v Temp C 15,6C 1.7 C 16.7 C 16.7 C 16.7 C 16.7 C 16.3 C 16.5 C 15.6 C 1.7 C 16,3 C 16.3 C 16.7C 17.0 C 16.7 C 16.3 C

Motor Control Status

BL Regen

Reverse 1arse

1111.1

liTe;171 Motor Controller Temp

Temp F 60,1 F 35.1 F 62.1F 62.1 F 62.1 F 62,1 F 61.3F 61.7 F 60.1 F 35.1 F 61.3F 61.3 F 62.1F 62.6 F 62.1 F 61.3 F

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Capacitor Temperature 1

117C

Capacitor Temperature 2

17C

Capacitor Temperature 3

16C

IGBT Fault

Bus Voltage

126 v

✓ Throttle Fault

Bus Current

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Battery Temperatures Description Ambient Temp 4D Calibration Temp 4D Mod Temp 14D Mod Temp 240 Mod Temp 340 Mod Temp 440 Mod Temp 5 40 Mod Temp 6 40 Ambient Temp 4E Calibration Temp 4E Mod Temp 1 4E Mod Temp 2 4E Mod Temp 3 4E Mod Temp 4 4E Mod Temp 5 4E 'Mod Temp 6 4E

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✓ Capacitor Temperature

Service

Hours ance Last Service

10

Date of Last Service

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Motor Controller ID Code Motor ID Code Manufacturing Code Show Instrument

1 SUMMARY It's the main page, showing the main parameters. > GENERAL INFORMATION: • Total Vehicle Distance: it's the mileage of the bike. • Ave Distance/Charge: it's the average speed in km per one charge (still under development). • Total Hours: it's the total time the bike was in use (in hours). • Total Bus Voltage: it's the voltage of the battery pack read by the charger. > BATTERY TEMPERATURES: In this panel you can read the temperature of each module in the battery pack. There are 6 modules in the front pack and another 6 in the rear. You can also check the ambient temperature in the front and in the rear part of the scooter, measured by 2 different sensors. Calibration Temperatures are two reference values, used by the software to properly read all others values.

06 Scooter Diagnosis Software 11Sept08 (2)

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VCCTRIX r" D FAULTS: this section shows some of possible messages about the errors found by the scooter. When there is a malfunctioning, on the top of the page you can see the same icon that appears on the dashboard, and below the icon is shown which kind of problem was found. They are: • • • • • • • • •

Low Bus Voltage: the battery pack's voltage is too low. IGBT Fault: defect with MC's power amplifier. Throttle Fault: the values of the throttle are not properly detected . Heatsink Temp: high temperature on the motor controller heatsink. CANBus: there is a problem on the system's Bus. Phase Current: an issue with a motor's phase. Bus Current: an issue with current supply. Motor Temperature: high temperature on the motor, Capacitor Temperature: high temperature on a capacitor on the MC.

• CAN ACTIVE: the light is green when your laptop is communicating with the bike through the CANBus; the light is red when the bike is turned off. If the light is red and the bike is on, you have a communication problem between the bike and the laptop. Please check the CANBus adaptor connections. •

MOTOR CONTROL STATUS: • Motor Controller Temp: it's the temperature of the Motor Controller. • Capacitor Temperature 1: it's a capacitor's temperature on the MC. • Capacitor Temperature 2: it's a capacitor's temperature on the MC. • Capacitor Temperature 3: it's a capacitor's temperature on the MC. • Bus Voltage: it's the battery pack voltage detected by the MC. • Bus Current: it's the actual current supplied by the motor controller.

D SERVICE: not used at the moment; it will include information about: • Hours Since Last Service. • Date Of Last Service. • Motor Controller ID Code. • Motor ID Code. • Manufacturing Code: ID code of the bike.

06 Scooter Diagnosis Software 11Sept08 (2)

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SHOW INSTRUMENT: clicking this button, a new window (called Instrument Cluster) that shows the dashboard will appear.

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In the center of the window you can see a bar (named Throttle) that shows the actual value of the throttle calibration. A proper value is in the range between 618 and 628, when the bar is green refer to service manual for lastest information. You can see here 3 buttons: •

CONTROL MODE: If you click on it, you will control the bike through the software. The window changes a little:

06 Scooter Diagnosis Software 11Sept08 (2)

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As shown on the picture, all the manual control of the bike may be activated by software: • Hr, Min, Set Clock: you may set the clock Hr (hours) Min (minutes). • Km: you can pass from km to miles and vice versa. • Tr: you can pass from Trip 1 to Trip 2 to the Odometer. • Left Brake: it simulates the pulling of the left brake lever. • Left signal: it simulates the switching of left directional light (only on the dashboard, not the lamp). • Right Brake: it simulates the pulling of the right brake lever. • Right signal: it simulates the switching of right directional light (only on the dashboard, not the lamp). • Kill: it simulates the power switch, the red switch on the throttle; it activates and deactivates the main circuit. • Horn: not available at the moment. • Kick Stand: it's the kickstand's switch; you can simulate to have the kickstand down. • Seat Switch: not available at the moment. • Hi Beam Switch: it turns on and off the high beam on the bike. • Low Beam Switch: it turns on and off the low beam on the bike. • •

Enable Motor: it turns on the bike. Throttle: this is the throttle's pilot.

06 Scooter Diagnosis Software 11Sept08 (2)

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VECTRIX"' If you want to controlthebike through thesoftware,youmustput the bike on alift to raise the rearwheel and remove thekickstand. The ready light must be steady (not blinking). If the ready sign doesn't appear, click on "kill switch". Then switch the control Enable Motor. Now with the mouse it is possible to accelerate and decelerate, using the "Throttle pilot" on the software. •

MONITOR MODE: you can leave the remote control and come back to the simple visualization

mode of the value. • AUTORUN MODE: you may also verify the right wiring of the 3 phases of the motor on the MC.

To use this function, remove the kickstand, lift up the rear wheel, then click Control Mode. If ready is fixed, click Autorun Mode. In this configuration the bike is turned on (GO), and the wheel moves slowly. If it turns backward, or it doesn't move at all, it means that 2 phases have been inverted and you have to swap them (check the labels on the phase wires). Switch MONITOR MODE to return in normal visualization mode. •

ENCODER MODE: Use this section to calibrate the ENCODER.

Before doing it you have to see the actual value of the calibration, to verify if this calibration will change. Go in the MEMORY window and read the value in the box Encoder Offset (an angular degrees value, between 0 and 359. If you read a value out of the range 0/359°, pick any value in this range and click WRITE). To use this function, remove the kickstand, lift up the rear wheel, then click Control Mode, if ready is steady, click Encoder Mode. The speedometer will move slowly till a certain value and it will come back to the 0. The value that the speedometer will reach is the calibration angular value. Click on MONITOR MODE to come back to the normal visualization mode. Then go to the MEMORY page to read the Encoder Offset value to see if the calibration has changed. A modified value will tell you that the Encoder was out of calibration. On the contrary, if the value didn't change, it means that the encoder was already calibrated.

WARNING:For both operations, you need to lift up the rear wheel and to remove the kickstand! WARNING:The parameters read by charger and motor controller don't agree exactly (for example BUSVOLTAGE); it's more reliable to check the values read by the motor controller!

06 Scooter Diagnosis Software 11Sept08 (2)

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VeCTRIX-11 2 CHARGER This window allows you to send commands directly to the charger by software. Scooter Diagnostics

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D CHARGER COMMAND: you can use this section to activate some special procedures or to align the memory of the charger with the real amount of charge in the battery pack. To enable the EQUALIZATION MODE, just write in the box Command the value 0x90 and 0x55 in the box Data. To disable the EQUALIZATION MODE, just write in Command 0x90 and 0x77 in Data. CHARGER MEMORY DUMP: Here you can reset some specific areas of the charger's memory (not available at the moment).

3 FIRMWARE UPGRADE Here you may update and reprogram the firmware of:

06 Scooter Diagnosis Software 11Sept08 (2)

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ICM: Interface Control Module.Control of messages and commands to and from the MC. INSTRUMENT CLUSTER:Instrument panel. BATTERY CHARGER.Charges the battery MOTOR CONTROLLER:Main board controller. FUELL CELL:(for future implementation). BATTERY MONITOR 1: Front board temps sensors. BATTERY MONITOR 2:Rear board temps sensors. TILT CONTROLLER:Tilting board sensor. (3 wheeler)

Example.We want to upgrade the charger's software. We have to pick up the file to upload: click on Browse and a window like this one will appear: Choose File to Down lea.d Cerca

11



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06 Scooter Diagnosis Software 11Sept08 (2)

Armula

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10 of 16

(T)

VECTRIX'' Now you have to select the last file you received by our technical department. The path usually is alscooter softwarethattery charger1v2012\chargerv2012.hex or something like this. Once you choose the file, just click on PROGRAM, on the charger line. The selected path will stay in the program; next time you need to upgrade the same chargers software, you'll need only to click PROGRAM, without doing all the procedure again. The same steps are for the other components (MC, ICM...)

4 MEMORY Here you can check all offset values for the various parameters on the MC.

fi

' Eba Scooter Diagnostic s Si:emery I Charger 1 Fireman DIAPode Address

Memory

I

Data Plot I. *rotas test I ICM Test Transfer

Memory Dump

Date Wrte

Address: Reed

I Stre:

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Bus Current OffSet

; 16352 1353

Data cl Last Seryge Mace Centrals 0)

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Read

Wrte

Read

113

htil Y

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Write

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Read

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/ 13

Write

Manufachrhg Code

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Mater Controller Software Revision

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Motor ID



Write

Enceckr Offset riows Since Last Service

I About

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Reall Read I

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ADDRESS - DATA: Two boxes where it is possible to read/write a specific instruction in a certain address of the Motor Controller's memory.



VIN: Vehicle Identification Number.



BUS CURRENT OFFSET: It's the compensation value for the current.



ENCODER OFFSET: It's the referral angular value which allows the MC to know instant by instant where, in the space, the magnetic fields of the rotor are.



HOURS SINCE LAST SERVICE.



DATE OF LAST SERVICE.



MOTOR CONTROLLER ID: MC's serial number.

06 Scooter Diagnosis Software 11Sept08 (2)

11 of 16

veci-nocr•

MANUFACTORING CODE: ID code linked to the bike.



MOTOR CONTROLLER SOFTWARE REVISION: its the firmware version on MC.



MOTOR ID: motor's serial number.

All these values can be written in MC's memory, putting the value and then clicking on Write. Please, DO NOT write a value for encoder offset and bus current offset: the bike would stop working. •

MEMORY DUMP: its to reset specific addresses of MC's memory (we don't need it at the moment).

06 Scooter Diagnosis Software 11Sept08 (2)

12 of 16

or)

NfECTRIX' 5 DATA PLOT Here you can plot some value logged while the bike is working; it allows you to check the bike's behavior, Scooter Diagnostics Summary I Charger I Firmware LP?iale IMernary Data Mot 1 Throttle Test I ICM Test II Transfer 1 :Apatit I Parameters To Plot

inj

Cap Temperature 1 Cap Temperature 2 Cep Tergeratire 3 Vehicle Speed Battery Level Pi rg Icon T. Plug Charge Icon Increnertal Odometer Calculated Odometer ___, Estimated 044104 Telt* Status MC Eke Voltage MC Bus Current Tirade Ricit Brake Switch .. • Left Brake Switch Switch Ade Stand Swtch ' Seat Switch Left Turn Telltale Poston Lamp Telltale Ad ele Center Stand Telltale Belied Beam Tata, Men Beam Telltale

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Click on the value you want to plot (on the box at the left), set a value for SAMPLE PERIOD (it's in milliseconds), then click Start. When you are done sampling, click Stop, then PLOT to see on a graph. It's possible to plot more than one parameter at a time; every one of them will be shown with a different colors on the graph. — • -

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06 Scooter Diagnosis Software 11Sept08 (2)

30

40

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13 of 16

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Above there is a plot example for the throttle, with SAMPLE PERIOD 100 ms. The higher values of the graph are the acceleration peaks, the lower values are the peaks using the Regen. 6 THROTTLE TEST It allows you to do a test on the right calibration of the throttle, just clicking on Start. In the next window the

software will ask you to connect the magnetic circuit (only for factory use). Push OK. mar,

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Click OK in the window Scan/Type Serial Number. Now the software asks you to calibrate the throttle. Turn (screw and unscrew) the plastic screw in the throttle, until the value is about 625 and the bar becomes green.

Then click ok. Software will find the neutral position. Now accelerate to the top, and hold, until the software asks you to stop. co.o.,

"• Prolulankry

• Lka..a,

get Throllks to 1.6KIrrani

When you release the throttle, the software will look again for the neutral position. Then use the Regen and hold on the speed. At the end of calibration you can plot the graph for all movements done with the throttle. 06 Scooter Diagnosis Software 11Sept08 (2)

14 of 16

VECTIRIX' If something goes wrong during this procedure, the software will tell you with a red write the defect. Go back and restart, modifying the calibration value, moving forward or backward to find the right position. You may need to screw (or unscrew) the magnet holder by one whole turn and do the test again to find the right calibration.

7 ICM TEST Here you can test ICM, the device that receives all the commands that we send to drive the bike and 'translates" them to the MC. It also allows you to see all the messages sent by the MC on the dashboard. This window is now still under construction. Eid Scooter Dtagnosties %riflery " Charger Fr armors Upgrade I Memory I Data Plat I Thratbe it KM Tett 'Transfer abed

Cannot Find Language File

8 TRANSFER In this section it's possible to transmit with an IP address (on line) info and data of the bike.

06 Scooter Diagnosis Software 115ept08 (2)

15 of 16

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Scooter Diagnostic May Re,ision 2,0 Compiled on: Feb 12 2000 at 11:35:31

06 Scooter Diagnosis Software 11Sept08 (2)

16 of 16

NIECTRIX" This information will be included in the service manual. This is an advance copy for reference and training purposes.

HOW TO USE THE VECTRIX DIAGNOSTIC SOFTWARE

The 'SCOOTERDIAG VECTRIX" diagnosis software, allows to check the behavior of your Vectrix Maxi Scooter, using a data port located in the glove box. The software is compatible with WINDOWS 98, XP, Vista.

1.1 Needed device To check the scooter you need a personal computer (better to use a high performing laptop) and a USB-CANbus adaptor (it's available in stores, but it can also be supplied by Vectrix).

06 Scooter Diagnosis Software 11Sept08 (2)

1 of 16

MI 6 EJ

WARNING:We suggest to always use a laptop instead of a stationary computer! During the upgrade of the firmware you should avoid turning off the computer. In this case you would need to reprogram the bike at low a level, going directly onto the motor controller with another device programmer! The diagnostic software could also crash if there's a voltage shortage in the USB port: possibly also requiring a reinstall of the firmware at a low level. To perform the low level programming, the MC must be sent to Vectrix. If you experience a crash of the diagnostic software, do not turn off the bike. Try to restart the computer. Please contact your Vectrix technician before turning off the bike.

06 Scooter Diagnosis Software 11Sept08 (2)

2 of 16

Name of docurnent/Nazwa dokumentu:

Service and Training manual for Vectrix Dealers

VECTRIX

Document ID/Nr Dokumentu:

VX PS 081 Rv 3 -

-

Always check the latest revision before use — uncontrolled in printed format Date of issue/Data wydania:

12Sep08 Page/strona: 3 of/z 17

Prepared/Wydawca

Approved/Sprawif i Zatwierdzil

A. Servino

C. Sistopaoli

2

RECHARGING OF THE BIKE 2.1

Phases of charging the bike

3

DASHBOARD FAULT MESSAGES — reference service manual (separate document)

4

VECTRIX "SCOOTER DIAGNOSTIC" SOFTWARE refer to service manual (separate document)

1 DISASSEMBLY OF THE SCOOTER To work on scooters, in addition to traditional workshop tools, VECTRIX proposes to use a series of "SPECIAL TOOLS", which can simplify the maintenance system.

2.1 Front 2.1.1 Windshield There are 4 hexagonal screws (5mm) that hold the windscreen; below there is a black plastic part remove by hand. Avoid scratching or damaging windshield during removal and temporary storage.

VX-PS-081 Rv 3 Dealer Training Manual 12Sep08 (3)

V

VECTRIK

Name of documentlNazwa dokumentu: Service and Training manual for Vectrix Dealers

Document IDINr Dokumentu:

VX-PS-081 Rv 3 Always check the latest revision before use — uncontrolled In printed format Date of Issue/Data

wydania:

12Sep08 Page/strona:

Prepared/Wydawca A. Servino

VX-PS-081 Rv 3 Dealer Training Manual 12Sep08 (3)

Approved/Sprawil i Zatwierdzif C. Sistopaoli

4 oflz 17

VECTRIX

Name of document/Nazwa dokumentu: Service and Training manual for Vectrix Dealers

Document ID/Nr Dokumentu:

VX PS 081 Rv 3 -

-

Always check the latest revision before use — uncontrolled in printed format Date of Issue/Data wydania:

12Sep08 Page/strona:

Prepared/Wydawca A. Servino

VX-PS-081 Rv 3 Dealer Training Manual 12Sep08 (3)

Approved/Sprawil i Zatwierdzit C. Sistopaoli

5 oflz 17

VECTRIX

Name of documentlNazwa dokumentu: Service and Training manual for Vectrix Dealers

Document I D/Nr Dokumentu:

VX PS 081 Rv 3 -

-

Always check the latest revision before use — uncontrolled In printed format Date of issue/Data wydania:

12Sep08 Page/strona:

PreparedlWydawca A. Servino

Approved/Sprawit i Zatwierdzit C. Sistopaoli

2.1.2 Body panels right and left; The following is valid for both front sides; the operations to be done are: •

Dismount the louvers;



Unscrew the four (4)10mm bolts that are blocking the light

VX-PS-081 Rv 3 Dealer Training Manual 12Sep08 (3)

6 of/z 17

....

VECTRDC

Name of documentlNazwa dokumentu: Service and Training manual for Vectrix Dealers

Document ID/Nr Dokumentu:

VX-PS-081 Rv 3 Always check the latest revision before use — uncontrolled in printed format Date of issue/Data wydania:

12Sep08 Page/strona:



7 of/z 17

Approved/Scram/if i Zatwierdzi# C. Sistopaoli

Prepared/Wydawca A. Servino

Remove the 2 bolts (13mm Remove the two 13mm bolts



Remove all the screws that support the fairings: two above, one below the light and two in front of driver footrest panels (5 total).

VX-PS-081 Rv 3 Dealer Training Manual 12Sep08 (3)

, -

VECTRIX

Name of document/Nazwa dokumentu: Service and Training manual for Vectrix Dealers

Document iD/Nr Dokumentu:

VX PS 081 Rv 3 -

-

Always check the latest revision before use — uncontrolled in printed format

Date of lssue/Data

wydania:

12Sep08 Page/strona:

PreparediWydawca A. Servino

8 oflz 17

Approved/Sprawit i Zatwierdzil C. Sistopaoli

Remove the two (2) top screws and the one below the

Remove the headlight and disconnect cables, pressing the edges of the upper connector and using a screwdriver for the lower connector

VX-PS-081 Rv 3 Dealer Training Manual 12Sep08 (3)

cv VECTRDC

Name of document/Nazwa dokumentu: Service and Training manual for Vectrix Dealers

Document ID/Nr Dokumentu:

VX PS 081 Rv 3 -

-

Always check the latest revision before use — uncontrolled in printed format Date of issue/Data wydania:

12Sep08 Pagefstrona:

PreparedNVyclawca A. Servino

9 oflz 17

Approved/Sprawil i Zatwierdzit C. Sistopaoli

Press the edges of the upper connector



Remove using long screwdriver, the screw that blocks the right body panel, deep inside the panel,

Remove the screw deep inside the panel



VX-PS-081 Rv 3 Dealer Training Manual 12Sep08 (3)

v

Name of documentiNazwa dokumentu:

VECTRIX"

Service and Training manual for Vectrix Dealers

Document ID/Nr Dokumentu:

VX-PS-081 Rv 3 Always check the latest revision before use — uncontrolled in printed format Date of issue/Data wydania:

12Sep08 Pageistrona: 10

PreparedNVydawca

Approved/Sprawl{ i Zatwierdzil

A. Servino

C. Sistopaoli

oflz 17

• and cut the zip tie at the bottom

2.1.4 Battery Charger It is located on the front left side; disconnect the purple connector and the 2 plugs, unscrew the four 10mm hex bolts

VX-PS-081 Rv 3 Dealer Training Manual 12Sep08 (3)

.., ---

Document ID/Nr Dokumentu:

Name of document/Nazwa dokumentu:

VECTR IX'

Service and Training manual for Vectrix Dealers

V)(-13S-081 Rv 3 Always check the latest revision before use — uncontrolled in printed format

Date of Issue/Data wydania:

12Sep08 Page/strona:

Prepared/Wydawca

Approved/Sprawil i Zatwierdzil

A. Servino

C. Sistopaoli

11 of/z 17

Disconnect the plugs

2.1.5 Handlebar There are four (4) screws and two (2) hex screws that support the upper handlebar plastic cover. They should be just loosened up.

VX-PS-081 Rv 3 Dealer Training Manual 12Sep08 (3)

VECTRDC

Name of documentlNazwa dokumentu: Service and Training manual for Vectrix Dealers

Document ID/Nr Dokumentu:

VX PS 081 Rv 3 -

-

Always check the latest revision before use — uncontrolled in printed format

Date of issue/Data wydania:

12Sep08 Page/strona:

PreparedlWydawca A. Servino

12 of/z 17

Approved/Sprawit i Zatwierdzit C. Sistopaoli

2.2 CENTRAL PART In the central part of the bike there are 2 packs of the batteries Ni-H Metals, each about 100 pounds. 2.2.1 The driver seat Besides the driver seat, also the 6 bolts (10mm) of the plate that hold the lock of the passenger's seat should be removed.

2.2.2 Body panels right and left, footrest and kick stand; • • •

Lift the driver and the passenger mats; Dismount the body panels (2 pieces connected with one screw); Kick stand: 4 Allen screws and the connector

2.2.3 Plenum; First the cover must be removed (12 phillips head screws, 2 silver — each with 2 washers);

VX-PS-081 Rv 3 Dealer Training Manual 12Sep08 (3)

VECTRIX"

Name of document/Nazwa dokumentu: Service and Training manual for Vectrix Dealers

Document ID/Nr Dokumentu:

VX PS 081 Rv 3 -

-

Always check the latest revision before use — uncontrolled in printed format Date of Issue/Data wydania:

12Sep08 Fage/strona:

Prepared/Wydawca A. Servino

Approved/Sprawil i Zatwierdzil C. Sistopaoli

Remove the 12 phillips head screws

The plenum contains 2 fans, which are cooling the battery. It is fixed with twelve (12) 10mm bolts

VX-PS-081 Rv 3 Dealer Training Manual 12Sep08 (3)

13 of/z 17

VECTRDC

Name of document/Nazwa dokumentu: Service and Training manual for Vectrix Dealers

Document 1D/Nr Dokumentu:

VX PS 081 Rv 3 -

-

Always check the latest revision before use — uncontrolled in printed format

Date of issue/Data wydania:

12Sep08 Page/strong:

Prepared/Wydawca A. Servino 2.2.2

14 oflz 17

Approved/Sprawil i Zatwierdzil C. Sistopaoli Batteries.

The batteries are connected to the motor controllers with two cables: 1 positive and 1 negative (the positive is the one that comes from the 200VA fuse on the board) To remove the batteries from their place it is necessary first to: • • •

Disconnect the blue power connector; Disconnect the temperature sensors wires, front and back pack; Disconnect the two poles of the battery;

Using a workshop crane and tie rods (SPECIAL TOOLS), raise the batteries ATTENTION: while handling the batteries be extremely careful to not damage the motor controller! 2.3

BACK/REAR SIDE

2.3.1.

PASSENGER GRAB HANDLE

To disassemble the rear handle, unscrew the two (2) screws that hold the tale cover, then remove the six (6) hexagonal bolts (6 mm). 2.3.2

Passenger seat

It's fixed to the trunk with two (2) phillips screws and to the rear frame with a hinge, attached with two (2) hex screws (4mm). 2.3.3

Body panels

Remove first the chromed parts and then the colored part. Then the rear panel that holds the tail light and the directional lights, disconnecting the connector. Once the 2.3.1 and 2.3.2 are done, just unscrew the two (2) phillips screws and pull back the panel 2.3.4

Rear sub frame

It's connected to the aluminium frame of the scooter with four (4) "17mm" bolts. Attn: to completely dismantle the bracket it is necessary to disconnect all connectors. 2.3.5

Shock absorbers

The two rear shock absorbers are fixed to the frame with two (2)bolts, each 19mm. The pre-load of the suspensions can be easily adjusted.

VX-PS-081 Rv 3 Dealer Training Manual 12Sep08 (3)

VECTRIX

Name of document/Nazwa dokumentu: Service and Training manual for Vectrix Dealers

Document ID/Nr Dokumentu:

VX PS 081 Rv 3 -

-

Always check the latest revision before use — uncontrolled In printed format

Date of Issue/Data

wydania:

12Sep08 Page/strona:

Prepared/Wydawca A. Servino 2.3.6

15 of/z 17

Approved/Sprawil i Zatwierdzit C. Sistopaoli Motor Controller

It's one of the most delicate and expensive parts of the scooter, placed on the top of the wheel is tightened to the frame with hexagonal 10mm screws; a gasket ensures the maintenance and isolation in the assembly. Disconnect all connectors and unscrew the three phases of MC, each marked by letters A, B, C

ATTENTION:While tightening the three phases during the assembly, make sure that the nuts are tightened with the proper torque: the 10rnm nuts on the board at 4,5 Nm; the 8mm nuts that lock the phases at 3,5Nm. This is to avoid any gap between the nut and the phases' wires that could irreparably compromise the functionality of the MC! ATTENTION:To raise the "cage" that protects the MC board, unscrew three (3) phillips screws, be careful of the presence of cylinder spacers used in tightening

2.4

Regen Throttle

The throttle equipt with the energy regeneration DAaRT device, has a magnet and a small board inside; the angular position of the magnet, commanded by rotating the handlebar, influences the behavior of the generator (braking) and motor (acceleration) of this electric machinery.

2.4.2

Dismounting of the throttle;

Remove the handlebar weight (SPECIAL TOOLS); to open the housing you need to unscrew the two (2) nuts with the 8mm wrench (SPECIAL TOOLS). There are also three (3) phillips screws holding the cover of the housing together. In re-assembly, the housing unit and the handlebars must match perfectly, respectively with a hole on the handlebar, and with an elliptic hollow on the handle

ATTENTION:Always make sure the spring that brings the handle in the null position is always properly lubricated. This is to avoid the from being noisy throttle and getting stuck.

2.4.3

Calibration of the throttle

If, after switching on the scooter, the READY signal does not appear on the right side of the dashboard, you may have a problem with the throttle alignment. The regen throttle can be calibrated with the SW diagnostic and acting on the magnet holder. This will calibrate the distance of the magnet from the sensor board. Pushing the left lever brake (with the POWER SWITCH in the OFF position) you can read on the speedometer the value of VX-PS-081 Rv 3 Dealer Training Manual 12Sep08 (3)

VECTRIX

Name of docurn ent/Nazwa dokumentu: Service and Training manual for Vectrix Dealers

Document 1D/Nr Oakum entu:

VX PS 081 Rv 3 -

-

Always check the latest revision before use — uncontrolled in printed format Date of issue/Data wydania:

12Sep08 Page/strona:

Prepared/Wydawca

Approved/Sprawil i Zatwierdzit

A. Servino

C. Sistopaoli

16 of/z 17

the calibration. The optimal value can be read by pressing both brake levers. This value is 42/43. You can calibrate the throttle by pulling the left lever (with the Power Switch in the OFF position) and adjusting the magnet holder until the value indicated by the needle is 42. Always check the result of the calibration with the diagnostic SW.

ATTENTION:If the value on the speedometer is about 84, the defect could no longer depend on the regen, but in this case check the handlebar box to verify the proper functioning of connectors and/or for possible wearing out of the cables.

2.5

Encoder

To work on the encoder you need to disassemble the chrome casing, so the box and sealer covering the encoder must be removed. ATTENTION: From this point it's mandatory to not "contaminate" the components with powder or any other material that could affect the perfect operation; it is strongly suggested to use latex gloves. In the circuit tightening, the screws have to be close to 0.4 Nm. while the conical encoder disc screw is locked at 4Nm The re-assembly, which must be very accurate, must be done through a special tool: a spacer that allows you to properly place the disc and the board. ATTENTION: The incorrect or approximate assembly of the encoder can cause the wrong functions in the engine (noisy and hesitating) 2.6

Gear Box

To open the gear box it is necessary to disassemble the rear swingarm, loosing up the right shock, and then remove the disc and brake caliper. At this point unscrew the 10mm hexagonal nuts to open the gear box ATTENTION: The scooter must be laid down on a mattress or foam, so the oil contained inside the gear box will not leak out. The oil can be aspirated with a common 68c1 syringe

2 RECHARGING OF THE SCOOTER The scooter can be recharged by connecting the 16 Amps cable, directly connected to the charger on board, to a normal outlet; the charger will supply 1.5 kW. So, to get the 3.7 kWh of energy (if the battery is completely discharged) it needs to recharge at least 2 hours and 30 minutes. The recharge could be longer as there are normal losses due to batteries heating, charger efficiency, fans, etc. A recharge that last up to 3h30m is perfectly normal.

VX-PS-081 Rv 3 Dealer Training Manual 12Sep08 (3)

VECTRIX'

Name of document/Nazwa dokumentu: Service and Training manual for Vectrix Dealers

Document ID/Nr Dokumentu:

VX PS 081 Rv 3 -

-

Always check the latest revision before use — uncontrolled In printed format Date of issue/Data

wydania:

12Sep08 Page/strona:

PreparedNVydawca A. Servino

17 of/z 17

Approved/SprawR i Zatwierdzit C. Sistopaoli

ATTENTION: The scooter once connected to the outlet, may take a few seconds to start with the charge; once it begins you should hear the rotation of the fans and the dashboard should light up with data related to the charging ATTENTION: If you recharge the scooter by connecting it to an extension cord, rather than directly to the outlet, make sure that the cable of the extension is fully stretched, to avoid overheating of the cable, with the consequent interruption of charging

3.1 Phases ofthe charging

For a full recharge you need to go through a couple different phases: •

CPPhase: The charge takes place with constant power; the intensity of the current falls from about 12 Amps (indicated on the speedometer) to lower values as the voltage of the batteries pick up, till the point when it reaches the target value indicated in the center of the dashboard (i.e: CP 151). The dashboard also displays the total duration of the charge.

ATTENTION:While the scooter is charging with the ignition key in the "ON' position, the central dashboard displays "CP000". It's not a malfunction. The charging should be carried out when the scooter is off ATTENTION:It may happen that the needle of the speedometer fluctuates around the value of 11/12Ampere; it's caused only by the low-voltage of the batteries



TRphase: It is a transitional phase in which only the plenum fans are operating to cool the batteries. A countdown indicates the duration of the TR



CC phase: Itworks at constant current; the intensity is 3 Amps, clearly visible on the speedometer

ATTENTION:The intensity MUST always be at 3 Amps, absolutely no more than this value, and any other value indicated on the speedometer should be reported to the Vectrix Service Team immediately. •

EC phase: This is the last phase; the one that ends the charging; the intensity is at 1,5 Amps and in this case is only used to activate the cooling fans. The EC phase lasts for 1 hour.

3 DASHBOARD FAULT MESSAGES Reference Service Manual document number TBO training reference material 08 Dashboard Fault Messages 29Aug08 doc —

VX-PS-081 Rv 3 Dealer Training Manual 125ep08 (3)

see interim



1

2

m

Numer czegcl/ Number

M2,5x4

000864

M6

000791

Sprawdzil:

taczone czetcl I Fixed pieces

0.4

plytka encoders do komory silnika I encoder board to encoder chamber

niebieskl / blue 248

4

EaltloriMlydanie 4 Pespistron: 9 2stv.ierdzil

1

Stacja: Hospital Utworzyl: Krzysztof Kaczmarski —. c ›. 4 , 2 is Q. L.p. .11) Im = 0c?, a w o -0

Loctite

VECTRIX-

Work Instructions I Instrukcja pracy: Wartoad momentOw dokrgcanla czgaci skutera VECTRIX.

VVarto§6 tnomentu Nm / Torque value Nm

kJ

ilocurre,i; ■Drkfr Dokume_ntu: VX WA 159 Daie 01 T351.49.Vik10 wyd2 ma . 06112/2007

Example

_ iliZti.' -4?---,

' 7

.§ruba klinowa walka silnika od strony encodera / wedge screw encoder ring .........• .._,.

3

M6x20

000846

4

-

A

pokrywa komory encoders - 4 szt / encoder chamber cover

,._

nth

„mi.

4

M6x20

000867

3

pokrywa wahacza od strony sllnika (chromowana)/ motorslde swingarm chrome cover

5

M5x10

000045

0.5

odpowietrznIk / breather

6

M8x45

000032

18

carrier do silnika - 5szt I gearbox lower cover to motor 5pcs

-

nlebieski / blue 248

4

I

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,

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000635

6

szpilkl do wahacza - 4szl1 studs to swingarm

.

czerwony I red 262

-

:1

M8X40

001487

18

p asta na kola zebate • 3 szt / hub to gears - 3 pcs

/ Ii7 -- '''-' 7--...... 1 4i IL •-,..

.

niebieski / blue 248

Nr,.

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M6x30

000715

12

poknma przekladni - 65zt / gearbox cover - 6 pcs

pasta casirol optimol _ white T ter ........_

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tarcza hamulcowa tyl - 4 szt / czerwony / red 262 breake rotor rear

10

M10x16

000010

20

11

M8x16

000637

7

ruby maskujace oiwory pod stopke centralna/ central stand screw

23

nakretki na szplIkl. Pokrywa wahacza od strony przekladni I nuts-swingarm gearbox side-cover to studs

M8

VUNA_159 rev. 04

000636

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13

M18

000640

145

nakretka na wal silnika mocujaca pokrywe wahacza od strony przeldadni/nut swingarm brake side , on the motor shaft

000629

23

-

e ' _, ....

.

tylne kolo do przekladni - 6szt / rear wheel to gearbox 6pcs

._

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15

M8x25

000652

10

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Pasta, 11; ' 4ZI-' -..-... c"3„,51113; °P"mth while T

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.

.

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16

17

M6x25

M6x20

000651

000610

8

5

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stopka boczna do ramy glownej - mniejsza §ruba imbusowa/sIde kick stand to frame - smaller alien tool

40S-11

A ti



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podni2ek do ramy glOwnej / body panel bracket

• 11 18

M5x12

000518

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Radiator do glownej plyty monlatowej / radiator to MC assembly board

r

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.

19

20

M3x25

M5x12

000804

000805

0.8

4

plyta elektroniczna MC do glOwne) plyty monlaiowej / MC main board (electronic) to MC assembly board 4pcs

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nakretka do podfaczenia kabli (MC-balerie) do MC / nut to fix battery cables to MC (on studs)

.

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1

4.5

--

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plyta glowna (elektronika) do plyty montatowej (z radiatorem)/ MC main board to MC assembly board 7pcs

Szpili MC - 3 od przawodow fazowych. jedna odprzewodu plusowega `+' baterii / MC Studs . 3 phase and plus "+" baterry cable



"

: 111

komponent z kompletnym MC odd dostawcy/ Delivery with MC

..

-

wiatrak MC do obudowy - 3szt 1MC fan to fan cover - 3pcs

:,

.9.7.-...

"*.:•._

.

;

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wialrak do glownej plyty montatowej - 4 szt / Complelly fan to MC assembly board -

4pcs



25

M5x25

VX WA_159 rev. 04

000802

2.5

obudowy metalowa MC / MC metal cover

. 7 ,_..-

......--

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26

M5x50

000602

2,5

metalowa obudowa MC / MC metal cover

27

MS

100011

5

MC do ramy gh5wnej-nakretka 2szt I Motor Controller to Frame - Nuts - 2pcs

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,

28

M6x20

000670

5

M5

100012

3.5

71..

lig

MC do ramy glownej - 8szt / Motor Controller to Frame Botts - 8pcs

.,. =- 51$ ..t I:4k

-.

29

.---

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i--.

. ----

kable fazowe slInIka do MC I motor cables to MC board

4

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.

-

30

31

M12x45

000187

M28x29

000043

57

17 Nm and unscrew 90 (+ -10) deg.

amortyzatory tyl do ramy; wahacz do ramy gtOwnej od slrony przekladni/shock absorber to frame; swingarm to main frame gearbox side

mocowanle wahacza do ramy glownej od strony silnika 1 screw swingarm to main rame - motor side

'

.

pasta castrol optimol white T

M26

000643

130

Nakretka na §rubg 000043mocowanie wahacza/Nul to bolt 000043 - fix the swingarm

1.5

przewbd uziemrajacy do wahacza / grounding cable to swingarm

M5x12

100019

4f1 f

_...01 -11k

pasta castrol optimol white T •.■ ••••• ,

...i...

rP~

33

-

.

.

32

rt

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V

34

35

M5x10

M12x50

000612

100152

5

57

przewody uziemlajce do ramy glawnej / grounding cable to frame

tyiny amortyzator do wahacza / rear shock absorber to swingarm

. ..A; I.

Amomma■ k.., .. A•..10

t; .

"'

"

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36

37

M36

M36

000185

000658

60Nm and unscrew 120cleg

120

dome nakrelka ne widelcu (gloveka ramy)/ lower nut on the front Cork (upper on the main frame headtube)

goma nakretka na widelcu (glOwka rarny)1 upper nut on the front fork

rr . ' --

1

I

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38

M8x50

000066

17

Aruba biokujkca kierownrce na widelcu / handlebar lock screw (to fork)

-

... I,

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.

$-, -2:7 1 •

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.

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39

M8x16

100038

6

rama przednia do ramy giawnej / front frame to main

-

frame

.

rr ... •

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a*

40

M6x16

000755

4

41

M8x20

000009

13

4

-_-,t ,

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ICM do ramy przedniej - 4szt / ICM to front frame - 4pcs

..

.•

'1":_. ..iu.,,„_L.,w .. -P1/4.' ,..'...... •, --=,.. '"R' 14

przednia tarcza hamulcowy 1 loctite front brake rotor to wheel czerwony 1 red 262 rim

4-

at3

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731

n.

.

ft

42

M15

000195

26

ot kotkprzedniego (fro nt wheel shaft

pasta castrol optimal white T

...w

_.

;

-- •

ti 43

M6x20

dostarczono z wideicem /

very with front fork

10

scuba kontrukca og kofk przednlego / counter-bolt from front wheel shaft

• 1

45

M8x35

-

000657

dostarczono z hamulcem I Delivery with brake

26

12-16

Aruba mocujkca D-ring / Front Shock D-ring Bolt



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eruha odpoweinajece zeusku hamulcowego / Brake Caliper Bleeder Valve

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.

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1

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.#.5

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46

47

48

49

M10x20

M10x20

-

-

000615

18

przewdd hamulcowy do zacisku / Brake Hose to Master CyclInder Bolt

000615

18

Przewdd hamulcowy do zbiomlczka 1 Brake Hose to Caliper Bolt

dostarczono z klamka / Delivery with handle

1

pokrywa thiomiczka wyrOwnawczego plynu hamuloowego/ cover from the master cylinder reservoir

dostarczono z klarnka / Delivery with handle

--•...



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.



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Aruba mocujkca rkczke hamulcowk/ Brake Lever Pivot Bolt

7...J —

r'..,.'7,:.

..."•'-

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50

M8x30

001036

25

przedni hamulec do przednlego widelca / front brake to front fork

i?.. / -' 1 -

.

'

VX_WA_159 rev. 04

.

' .i'.•

-.'



4/9

51

MSx25

000006

25

tylny hamulec do wahacza rear brake to swinarm

52

M5x12

100019

6

tyiny przewdd hamulcowy do wahaczaf rear brake hose to swinger

53

M6x20

000670

--

dostarczono z klamka ( Delivery with handle

6

tylny przewitid hamuicowy do ramy giownej -3szi / rear brake hose to rivet nuts Into frame 3pcs

4

hamulec kompletny do klerownicy / Master Cylinder to Handlebar Screws (clamps on the handlebar)

2

poiaczenia czeki plastikowych / on all parts (plastic parts)

.11 11. r 113-1 1 1. •

..t-

-.....

Rki • 4a

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54

4.8x16

100107

1

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56

-

100252

4

wspomikl lusterek / Mirror Post Bracket Bolts

10

kable od MC do balerii I MC cables to baterries (main battery cables)

.. 57

M6x12

58

59

60

000981

000982

M3x6

MG

000984

000978

10

1,3

1.8

. ' • -,.. .. .

— -.

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kable ad MC do baterii / cables cables from MC to battery

-

.11 .

,

ei

przewod czujnika napiecia do balerii / cable from voltage sensor to baterry





nakrelka na szpilke mocujgca. maduly baterii / Nut on the niebleski / stud Naming positing blue 248 modules batteries

'

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k. ::

,

(

en/4 .11,fr'U' .:4iC,'.

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.figtairtCOuvervf•

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4 -, ‘riti$ •

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2..,.; 4-." l• ,...

L-- 1 ,..r.

-

,

61

M6x60

000847

4

4

iadowarka do ramy przedniej / charger to front frame

.1r

...

62

M6x45

000855

4

i.

tadowarke do ramy przedniej 4ruba w gdrnym ieweyrn rogu / charger to the frame (left upper corner)

L.'

/ :-



4-,

max . ‘ ' " ate- -. v.'— r••••■

.,,.. '..' •' ..

63

M4x14

VX WA_159 rev. 04

000787

2

....

a—..

-,--

wiatrakl do air plenum / Fans to the air plenum

579

64

M4x10

000829

2

r

wiatrak air plenum do doinej °stony I fan to the lower pienm duct

!i. -, .... ,

......

to

.

65

66

M6

6,3x16

000516

000786

2

2

nakretki na grubg U do air plenum / nut on the air plenum U-bolt

...

IF

...

.*

Niebieski blue 248

M4x35

000786

2

'

-..;_ 1,..

-■

_

rodkowa sekcja air plenum do obudowy gh5wnej / plenum middle section to the air plenum

i

-

--

'.. 1

..

..ra 19 •

1 .

. •

67

V.?'

i

' '.= ' I I =

wiatrakl do air plenum /fans to the air plenum

1



-

T i..

68

69

4x25

6,3x25

000789

100141

2

2

rodkowa sekcja air plenum do obudowy giownej / plenum middle section to the air plenum

. -

N. • --...

-..r ri

---

.

_ NA'

dolna osiona air plenum do obudowy glownej / lower plenum duct to the air plenum

M6x25

100073

4

air plenum do ramy glevvnej / air plenum to the frame

,

_

'

-

•7.-e,,, I ii_.:1

-.



'

-9711

71

M6x60

000847

4

5

truba think ring / trunk ring bolt

.-,.-al-=

.:4,,

...

air plenumdo ramy giownej / air plenum to the frame

1:';

_.

70

.

,,

'.-

t •

..

114—.7— 72

M5xI6

000427

-

0.

i'

' ''' -

99""••.---..

;

-

... 2



_.... ..5.:

_-11

73

M6x16

000862

5

§ruba tqczaca trunk nng z rams trunk / trunk ring bolt

3

przelgcz_nik o6wiellenia kufra / trunk light switch to trunk

-...„...p

..41, ,...:

..- .

...._ •••,2-1

'

-

74

5x16

001484

It:-



'''':-----'69 ( tr7-

.



--

-.:•-• 75

4,8x16

100096

2

oAwiellenie kufra / trunkg light to trunk

11. 6ti r

-

.

-.-. '';'

.

II .._

- 'r

r-

76

4x25

000089

2

dodatkowy plasbkowy wspomik die wialla odbiaskowego we wspomiku tablicy rejestracyjney

l

plastic bracket to license plate

il.'

bracket for additional iigt NSA)

N...

i.

.4 i .

'Poi

!I

VX WA_159 rev. 04

619

77

M5x10

3

100008

wpsamik tablIcy rejestracyfnej do ramy bagatnika / license plate bracket to trunk frame

.,-

I.

r

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78

M10x30

000849

21

-,..i

...i•

trunk do ramy giewnej / trunk to the main frame

-

----....

Tem&p,Etrie, 79

M6x16

000848

6

wspomik zamka siedzerna pasatera do ramy bunkl passangor seat lock bracket to trunk frame

80

M6x20

000670

6

siedzenie kierowcy I driver seat

-.

_----e_

_•:.flr'..

.

Ort i .

g i. ...

. . 81

5x20

100078

2

. -.:

wspomik ynych tsnalei / tall Ilgts bracket

-.. ...

..; . .2.` i

ial

._

_

.

-

In





..

-

• .

la

82

5x16

100035

1.5

wspomik rtriatel tyinych / tall ligts bracket

_

.---.



wi

WA

ii

s

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4:'

-

83

M6x40

000418

5

zawias siedzenia pasazera / passanger seat hinge to trunk frame

.0.1

--

, . •

7.tar.

Niebieski / blue 248

,

. ii.. - 4:17. \ ::...: N, .

-

— -

ar-JE

-

'

84

85

M6x25

M8x45

/M8x35

100073

100088 /100089

3

11

porinotek plastikowy do ramy glownej/ foot rest body panel to frame

-

-

grab handle I grab handle

-

off,

..

• •

i

'040 r

'-'...

'

.

86

5x12

000431

3

chromowana pokrywa kierumkowskazOw/ rear turn signal chrome bezel

88

M5x25

000802

000802

2.5

3

,

.-

__ -

awiatel tylnychirear cheek panel to tall light bracket (screw under the rear directional light)

.-;

— . •

M8x16

100038

7

..:

M6x16

000862

1.7

.

.

.

-

-

1741 4::%

4.1 IIIT:

_

y:-•"'.

'

90

r.-...

.tom

trunk ring do ramy trunk ; sprczyna siedzenie pasedera do trunkflrunk ring to trunk frams/passangor seat spring to

sygnaf divriekowy / horn signal



--

trunk

89

- -

.:,-,

tyiny (boczny) panel do wspamika M5x25

— yam -..". .....ir

.

,--,.--

87

Lr

-

r

...

zamek glovebox / giovebox lock

.1

VX WA _159 rev. 04

7/9

I 91

M3x12

000411

by hand

I

.• •.

•i -

truby do zamocowarua wtyczki CAN w glovebox / bolts to fix CAN conectror in

1 1

gloebox

-

-.

92

M3x8

100121

by hand

zawtas glovebox (ogranicznik) do drzwi glovebox / glovebox door to glovebox hinge

.

M3

000434

0.4

ogranicznik drzwiczek glovebox I glovebox limiter to glovebox door

'



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--1=1-., ----....a.] _,..1

.-.."' • .. L._

7.

93

,'

r

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.

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. ,.,

-

94

-

000205

0.2

zatrzask drzwiczek glovebox I Ntebieski / snap spacer from glovebox blue 248 latch



.



. .

.•-•---

-

. •

'27.•

95

4.8x13

100142

2

konsola glowna do glovebox lszt / vertical consol panel to glovebox - 7pcs

r'

0

0 .

,• • '

--

96

4.8x38

000448

1.5

wySwietfacz do obudowy konsoli I Instrument cluster io cover (vertical panel)

97

M6x25

000067

11

§ruba imbusowa do wspornika kierownicy / alien bolt to handlebar bracket

:-.-

-

;4'

-



_iiiIn. 7.-

.

••ti

.

•--

„..

96

M3x12

100221

by hand

truby mocujace plytki blokujace na pokrywte kierownicyl screw to metal lock plate on the handlebar cover

.. ,•::4

99

4.8x16

001484 /100107

2

polgczenia c.zetci plastikowych I In all parts (plastic to plastic)

--

i

- . -



L.

'.''d• r !-_42. m1 --/ "uN&. -

L 100

101

102

1

-

2,5x6

M3x6

000128

000129

0.3

1.5

prowadnice od Witt czujnika magnetycznego w Itierovaicy / slide from magnet sensor board with harnness

VUNA_159 rev. 04

_..._ er

opaska zackskowa (obejrna) metalowa na rnanetce/ hose clamp worm drive (brake fluid lank cover)

obudowa *no cartnika magnetycznego w manetce / magnet sensor board cover (plastic part with magnet)

I

..

_

.''

.

7:.

,

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...

•_ • — ••

, • .•-•N 1l'ili_ IP) ... . .. ' :

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.

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41,-%11011. —.'s

8/9

103

M4x14

000787

1

poknivva sprezyny w manetce (--occwa la do di:Ariel obudowyy main spring cover iplasticyn throttle to the lower

....

Cover

_

_ _ .

..

..

---

104

M5x12,5

000591

2.5

ruba U mocujaca dolna obudowe manetki do kierownicy/ U-bolt - lower cover from regen throttle

-

t..-4:-,'„',

..•

, -

,-- ..,I.. ' 1"' ,

sr _,..4

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-



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.111i

-

.1 .-

.. .

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al.._

...,

Lam'

105

3.5 x 6,5

000118

by hand

kill switch do pokrywy gornej manetki I kill switch to upper cover , —

106

4x25

000089

2

pofaczenre dolenj i gornej obudowy manetki / throttle lower cover with upper cover

107

3,5x50

000090

2

gorna i doina pokrywa manetki / throttle lower cover with upper cover

108

M8x55

000947

6

wspomik przedniego §wiatta do rainy przedniej (front light locthe 222 bracket to the front frame

%...er

;7,0

....rwrmorm..."

r, 4r. -.,_

109

6,0x45

000945

2

przednie §-witato do wspomika / front light to the bracket

110

3,5x40

000950

2

mocowanie louvers / louvers screws

•_,

-

.r- :47L'At..V4z1=ige.-7 , eAlii.. — , fir .



f

,

.

MIN - 111'

9.

_ 111

112

5x12

M8x30

000431

100133

2

3

,

podmontai przedniego chlapacza !front fender subassembly (pipes to fender)

wspomik owiewki bez szyby Oa lini) I Windshield bracket without windshield (on assembly line)

.

a

-

.• ;A: ....-.

0

.)

r../

d

'

pasta castrol oplimol white T

,i•-•,

-

'-,:. .,

it. --..,e--..„- :7--'mri

113

M6x17

VX WA 159 rev. 04

000442

3

polaczenia czeki plaslikowych / between all plastic parts

• -..

.

!

9/9

Name of document

Document ID

VX-PS-072 Rv i

V)

Always Chedc the latest revision before use

VECTRIX"

Critical Parts - Traceability - External

-

uncontrolled in printed format

Data of issue/Data

wydania:

27 -Jun-08 Page/strong:

Prepared/wydawca

ApprovedlSprawil i Zatwierdzif

P. Koch

A. Kakol

1 of/z 6

Please indicate on the Warranty Claim Form the serial number of the old and new component when it is replaced. x-ref VX-vS.066 Spare part number

Description

S00015

Motor Side Swingarm

500364

Rear Tire

S00024

Encoder

$00064

Wire Harness NEC 2000)

S00294

Gear Box

S00023

Brake Side Swingarm

VX-VS-072 Rv 1 Critical parts JO and traceability - external 27June08.xls

1 of 4

Name of document

Document ID

VX-PS-072 Rv 1

(3V)

Always check the latest revision before use

VECTRIX

Critical Parts - Traceability - External

- uncontrolled m printed format Date of issue/Data

wydania:

27-Jun-08 Flage/slrona' I

Prepared/wydawca

Approved/Sprawil i Zatwierdzil

P. Koch

A. Kakol

oftz 6

Please indicate on the Warranty Claim Form the serial number of the old and new component when it is replaced. X fef VX•VS•I3,58 -

Spare part number

001Crt p ti Uri

S00015

Motor Side Swingarm

S00001

Frame Assembly

S00290

PCA Board Assembly (Motor

Ortr

S 0 0 01 1

Front Tire

S00002

Front Fork

S00082

Wire Harness (VEC4000)

VX-VS-072 Rv 1 Critical parts ID and traceability - external 27June08.xls

2 of 4

Document ID

name ur CILICUfTlefli

vecTnixCritical Parts - Traceability - External

VX-PS-072 Rv Always check the latest mason before use - uncontrolled in printed format Date of issue/Date wydania:

27-Jun-03 Paoefstrann 1 Of1Z

Prepared/wydavvca

ApprovediSpravvii i Zatwierdzil

P Koch

A. Kakol

6

Please indicate on the Warranty Claim Form the serial number of the old and new component when it is replaced. x-ref VX-VS-066 Spare part number

Description

S00083

Wire Harness (VEC5000)

S00344

Wire Harness (Charger DC power cable)

500038

Front Brake Hose

500034

Rear Brake Hose

500080 500345

Battery Charger

S00306

Math Igintion Switch and Lock

S00343

Wire Harness (Charger AC input l cirri

VX-VS-072 Rv 1 Critical parts ID and traceability - external 27June08 xis

Remarks

3 of 4

Document ID

Name of document

VX-PS-072 Rv -I Eikt

Always check the Tales! revision beforeuse uncontrolled in pnnted format

V=1-1Z3 X

Critical Parts - Traceability - External

Dale of issue/Data wydan a. 27-Jun-08 Page/wood. 1

Prepareci/wydawca

Approved/Sprawil i Zatwierdzil

P. Koch

A. Kakol

of/z 6

Please indicate on the Warranty Claim Form the serial number of the old and new component when It is replaced. x-ref VX-VS-066

Spare.partnumber

Remarks

Description

4.2-P2ifi

_ 500057

Battery Set

. 1/ii .P174

1

...

5000422

Main SwitchwithLock -Cut-off (Stop)

switch

.?'.*. l!' I-

...

It .., . • '

N.•:-.• '1,....7:-Z-•.. . ....,.

_ ,:,...„,„,..,,;„

f . inclxilwtt ,

06 4:i 1:i13.10

illTnlf .. lill 1

. \

500091

Instrument Pod

VX-VS-072 Rv 1 Critical parts ID and traceability - external 27June08.xls

4 of 4

Suggested Retail Spare Parts Price List as at 27th Feb 2008 Stock Code

S00001 S00002 500003 S00004 S00005 S00006 500007 S00011 S00012 S00013 S00014 S00015 S00016 S00017 S00018 S00021 S00022 500023 S00024 500025 500026 S00027 500028 500030 S00032 500033 S00034 S00035 S00036 S00037 S00038 500039 500042 S00045 500046 S00047 S00048 S00049 S00050 S00051 500052 500053 S00054 S00057 500058 S00059 S00060 S00061 S00062 S00063 S00064 S00065

Descriptor'

r3B•

i

i

Frame Assembly panels/tapes Front Fork +fasteners Front Fork Hardware Front Fork Nuts Ignition Lock Cover Cap Ambient temperature Sensor Stand Complete Front Tire Wheel Axle, FR Rear Tyre Wheel Valve Steam & Cap Swingarm Complete Swingarm Grommet Swingarm Pivot Bushing Breather Plug Swingarm Washers/Nuts Seal, Motor Shaft 7919

563.11 244,11 i--5 93 3,18 9,05 20,66

i i

5U,75 14,62

i

29.23

134,21 4,99 1047 66

6.96

22,91 11- • 39

,1,35 L- ,43 -'..' 60 .•- 22 •._- 33 • 57 . 38 • ' 69 - 04 53 ' - 55 ._ 03 33 4 5 -1 78 63 4 2,± 2 ' =`1

Swingarm Fasteners

Encoder + Fasteners Encoder Cover Conical Tapered Nut (Set of 6) Flange head hex cap screew M8x45 Break Rotor Rear Complete Brake Rotor Front + Fasteners Brake RR-MasterCyl+ Fasteners Brake RR-Caliper + Fasteners Brake RR-Hose + Fasteners Brake Mountin•Kit Brake FR-MasterCyl+Fasteners Brake FR-Calipper + Fasteners Brake FR-Hose + Fasteners Brake Sensor ASM Shock Absorber + Fasteners Front Sub-Frame Assembly + Fasteners AFT Front Sub Frame + Fasteners Front Sub-Frame Support, Left + Fasteners Front Sub-Frame Support + Fasteners, Right ASM Sub-Frame Rear + Fasteners ASM Sub-Frame - Rear + fasteners Trunk Liner + Fasteners Seat Switch & Trunk Light Li•htin• Bracket Assembl Left +screws L.•htin•Bracket Assembl Ri•ht +screws Battery Harness + Fasteners Lower Bearing Dust Shield Upper Bearing Dust Cover Handle Bar Cap Clamp (both) Handle Bar Clamp Screws Handle Bar Hand Grip left/right ASM Left Hand Handlebar Switch Mirror Left

I

I

i

I

I.

1.140

143'D4 84 36' _ S'38

FT; .

i

8 40 193 36 -- )7 -4 ., 36 3E 1 2-I 16 36 15,36

:977.45 22,55 6,03 6 ,08

10,35 4 ,38 ,

9.46 16

:590

Document ID

Name of document

lit VECTRIX

VX-IP-008 Rv 2 Aiways check the West revision before use — uncontrolled In printed pr format

Packaging 8 transport order Instruction (returned component under warranty) '

Fate of issue/Dela wydania:

13Jan08 Page/strove: 2 of/z 4 ApprovediSprawit i Zatwrerdzil P.Kasiriski

Prepared/wydawca M.Szczebak

Packaging Instruction

I) Put the bubble wrap on the bottom of the box 1147I7z.f

rag. —

tai err IL.

2) Put prepared component (marked with TAG FO 143 and wrapped in bubble wrap) inside the box

3) Surround component with bubble

wrap to protect it against shakes during transportation

4) Cover component with bubble wrap

11-1.144.14 99 •11rAld;

imaqienya 14.14.geridN. v4z...reuher.iwo wit= 10.5171Tri*

6. Stick filled out Shipping Attention Label FO 140

For reference only Refer to VX-VS-078 FAQs & Vectrix Owner's Manual A00551

Following, are some suggestions how to use the bike properly: 1. Riding at maximum speed decreases the range. 2. Accelerating strongly decreases the range. 3. Using the regenerative brake system (DAART throttle) increases the range. 4. The bike is quite heavy 515 lbs (234 kg). During strong accelerations the energy consumption is highest; avoid quick accelerations and braking, drive the bike "softly", using its inertia if optimum range is your goal. 5. Two people on board decreases the range; just as if any other additional weight is added to the bike. 6. Instead of running fast until you stop, try to use the natural deceleration of the bike or the regen to arrive at a complete stop. 7. The EST RANGE indicator on the left of the dashboard, shows your driving style. If it changes suddenly, for example 40 km to 5 km, it means that you were driving fast or often accelerating hard; if you reduce the speed and maintain it constant, the EST RANGE value will increase. 8. If the bike doesn't go into reverse, don't worry, you just need a little forward acceleration. Then try again to use the reverse. 9. If the bike doesn't turn on after the "two brakes" sequence ("GO" light is off), you have to check the READY light; if it's flashing, you forgot to pull down the kick stand; if it still doesn't start, you must check if the red switch button (RUN), located close to the throttle, is in the "on" position. If the problem continues, try to "RESTART" the bike, turning the key on and off and then redo the sequence. 10. We suggest to have the key in the "off" position while the bike is charging; you can also lock the handlebar while the bike is charging, by turning the handlebar hard to the left. 11. The dashboard and the cooling fans are always turned on while the bike is charging. 12. The bike turns off by itself when it's fully charged. 13. We suggest not to use an extension cord to recharge the bike. If you must use one, we suggest a 20A extension cord not longer than 25ft. Do not coil the cable, so it won't get hot. [refer also to User's manual] 14. if the charge doesn't start, check the cable plug and the electrical outlet prior to contacting your dealer. 15. The indicator with horizontal bars, on the right of the dashboard, shows you the amount of energy you have in the battery. 16. Vectrix cuts the power itself when it's almost discharged.

04 How to use the bike 22Sep08

1 of 3

For reference only Refer to VX-VS-078 FAQs & Vectrix Owner's Manual A00551 17. Vectrix cuts the power itself also when motor controller is overheated; usually it happens after long lasting accelerations. The power will increase to the usual value only when the temperature will come back in the correct range. 18. When the performance of the bike decreases significantly, the bike has become discharged and the battery telltale will turn on. It means when the maximum speed is less than 60 km/h (about 30mph) and the red battery telltale turns on you simply have to recharge the bike 19. Do not discharge the batteries completely so that the bike cannot move anymore. This could prolong the charging time and it may also decrease the bike's range. 20. You need two hours to achieve an 80% charge. 21. A brand new bike hasn't got battery packs fully conditioned, They need about 500 km to get the best performance. 22. At the end of charging cycle, the bike remains turned on for some time, to cool the batteries: you can read on the central dashboard EC xxx, it means End Of Charge; and you can also, if you need to, unplug the bike without any consequence. However, if the temperature indicated in the left dashboard is 30°C or higher, we recommend to wait for the bike to the EC phase to cool the battery. 23. You can charge the bike whenever you need, depending on the way you use it. You don't need to fully discharge the batteries before charging them. Also, you can partially charge the batteries without any problem. 24. The maximum level of the charge is controlled by the software and it cannot be modified. 25. If you use your bike only on the weekends we suggest that you to charge it on Friday night, not on Sunday evening when you come back. You can't store 100% of the electric charge for a long time, so it's not best to charge the bike and don't use it immediately. It will not be fully charged after 5 or 6 days from charging! If you want to charge the bike on Sunday evening, better to top up the batteries on Friday... 26. The complete battery pack has 102 single cells connected in series. 27. It's perfectly normal if sometimes it takes more than 3 hours for a full charging cycle. When it happens, the charger is equalizing the cells, for a better performance of the batteries. Please note that charging time is depending on battery temperature. If battery temp is high, charging is less effective and takes longer. 28. While working, the batteries warm up normally as for an electrical/chemical reaction and their temperature is supervised by the charger; if you hear the noise in the center of the bike, don't worry, the cooling fans are just doing their job. 29. During summer period with high ambient temperatures outside, the battery pack is more likely to overheat; the red temperature warning light may appear; if this happens, decrease speed. When you stop, let the cooling fans work; you have to wait, before recharging it. The bike needs for cooling needs optimum air flow; avoid restricted air flow areas. 30. Also the motor controller has a cooling fan; when you activate the bike (from READY to GO) you will hear the Motor Controller fan working.

04 How to use the bike 22Sep08

2 of 3

For reference only Refer to VX-VS-078 FAQs & Vectrix Owner's Manual A00551 31. After a strong acceleration, you can hear the fan working; don't worry, in a few seconds the intensity of the fan will decrease notably. 32. Sometimes, while turning on the Vectrix, you can hear the fans turning on as if the bike is charging; this is perfectly normal, they will turn off by themselves. 33. Pay attention to the brakes, they are very strong! Use the engine brake (DAART) as often as you can. 34. Correct tire pressures are: 2.8 bar (40 psi) rear, 2.3 (32psi) front.

ENJOY YOUR ELECTRIC MAXI SCOOTER

04 How to use the bike 225ep08

www.vectrix.corn

3 of 3



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CONTROLS WARNING! In order to properly run your vehicle, you must read and understand this section of the manual. It will help you get more familiar with your Vectrix.

Instrument Cluster

Lett Handlebar

Repo Throttle

Ignition Switch

WOTRIX ZEV OWNER'S MANUAL

7

Speedometer /Odometer

g g i g

KINSTRUMENT CLUSTER



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0 o

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.

1.2 a,

CF 15. C 0

7,

0

"r

0 C* *47 2, ,., 0 cis 6c 4.3

I" I'177 E

u

-.''112

1.- = .., -.0

la

0 'IC = = 0

0.

5

= -11 = ..-



▪▪

c

0 03



0 .,, *,.. CL

51 / 22

r•-' E 5'

a c I 1^ LLI Co co i_ -. 1C5 -2 I Ct. ° gli

.g.

Ow d7 1°-, a)

. ,._

0

2g

C/3

3 a .

0-

0 Q3

43 .0

cl" C''CO V' 43 C E C..1 - ..

0 0 .0

=

.,_

CA 0

E 0 a

5 -.F.. 4C

41 0 a) I- -0 0 = •4= 0

CC

E ... CD

0 0 Cl.,

Y

.0 0 IP

CC 47

z "` =

CI. 0 .. .,.. 0- ... 00 C3 co = 1•_, CA = = ■ SC .--

= c.,

E ci

Q. to

1-

.4

st a

hi

7 - -

=

CD

2

CO

0 C.7

L.? •

°

E -,-:,

.= 03

,.... ca 2 w

0 0 ",.

-. -= .=

2.. c; EL'

33

-0 C/3 .-■ CD

= E L,, en ...c . = 0

r

,

...0

- - - = 2'' . E U.,

CL =

=

E

.- cu w

1.7 4-

CD C _, = us ..-• =

LIJ 0

16, 1-

›- a) 0 47

=6

-=, 2- ,,, E

.>.

e IS i5 45 =

, 0 .., . 8 E = E ,,, AD ce,=

n 0 ,= 1- E 0

q c ,...--IL.1.

11-

0

CO

•- .

-0 VA 0 co 10. 0

ru nd, ,.g

•-• cc uj

-..... E Q,ca 2! 7=13 me': ,L, c,, ., .

>, E ,., ' >ram "'• = 0 '0 I a, ,„, -cs co ca - ._ 0 = ,7„. a.

= .04 _.

:-.

c,,, LO .

.1. .. 0

..- d, 0 ..0 -0 0, CV ° '-

10) g Cs.) .....

.0 4= CD 0

°a

To :... CZ ;C

,, Cli 6.' , CCI

t- 0 .= ace ILI '0 ct, ›., =



a = .,

LI

cm c. ig 32 Ig 0

0) L,

0 a .2 !-, = 4, 'E i_. 41

>•

0_ _o rn = -.G.

JO

cn

.0 C7 • 0 d,

E2 co

CD CI)

a V.

33

7 6 V3 0 .t.

EX a)

le = 3 3

R4 .., 0 -.. E e•-• Z. E --=..= a) 42 :a". ... 5N u 4 -S .23 ,--

11 e..7 c; 7-

= ,... U, .,,e 41 ,_ - g C-, ed 1= • La 15

= (..7 M . 41 ccl

ai

ill3:ca.

L.,0

SI i-. -= 47 =

0 I:, ca

.... a,

•-• .= no c.

1o = 41 cn ..... 7,c..) g -c• :E a), 0 0

LIJ

cc cn -r et;

'0

° CCII

CI-Tc . .= a, L_.rai .3 op= a-. = _ .c. . . coco Er .2.1 ("5 E 4.Z c, 2

-I-• ..0

0.

CD .0

=

LI)

}.

›.. a) -= -

4.3

E

0 CCI CD ,_ en '-


,. ›.-, 0 E 2 -g g 41 03 L,,I . 0 = c = bC '-'' CO L., u 2. . - . .f, o

LLI 0 a; 0 t 0 0 E = C-, = 5 15 E .) a cl 0 d, 7, 0 03 -CI = lc ''..... O. 5 La -= rc' 0 .= .9 cst 0

1=1 ci 1-

C4.1

.,-

47

AC E

DI

0

mm

= ca

mmi C CD

= m.

en -10

cc =

C/3

I>: CD 0

-E

Q-

0 c.,.._

a

D.I 0

-•- -0 'El C4 W CI - .=

= I-- 0

cr

C., = d2 -o

2 IJI r, CD 1 F- d, E .._ 0 0

CC .., :--- r

LO 0 'El .4".

"'

›., T,

CD 47

NJ 7E a

r-

L., 0 7,-, ==7,_

cr

= 0 < CO CC .7 1.1- I.L. CC

„..

C/2

2

ilii 0 0 IT/ 0 = co) ° •-• °I .0 ir 0, ........1-•

E

5

,•z 2 .s

i- '11

- 03E CC

.0 :

-k-i.2

.E.E

LL1

= = ..-

a_

cc 4- ..- = uj 41 -.-. 0 C MS I 1163 19. 6 ° ci c°. .._ 6= 0 = L., 0_ ° -c, 'Es CD 43 CC .=,,,, a = i,s, .$ •Z C O. 07 0 .... Lo "I ,, = .13. a; > := cm E >.•,:, al 2 >. (..:

= = c ci, . =0 _ cr.

0, E , . zi E .c. W, , Val 0 Lo, a = dj .,.. ..la Q = ...Q. 'CI r.' el, 0 .... O 11:3 > 2).6" MI cz off 01). E } = = S -0 0 2 CO ›. cn 2 43 3 u' ' . ..• )- o = 1 61 7 ' u = .= 0 M = co 4=, cc = 0 CM 03 72 CC = _ •CI -0 o E ID re `-' CD .._ ° 0, 0 - „%•-. cu ca = 43 AN-.2 cu • 4_, = rdi < 47 ad CCI .0

CU CC

CI .,5

CC -cr =

{-2

L -LI s c E 1.1.2 ca '' co

=

a2 = cl. z' = E IM ci„, .0 ,1.17

Lir

co

11.1

a

cc

CCI en . d, CI7 = 0C 4-.. ,, .0 .-42. ,..,



.

C•7

0 =47 :1. Z .: =

ai a,

74;

CO

o = E C.3 =

0

Lc;

DJ 0•'72,,_,glF,V, i .'''' =1''' -,:, '' =6 ra Em L; m c` -r -"L'. -= o o co - -2 7Lu E E . > .c .,, co OE Ri

-ei

›, e cm. 47

.c.- a, tjj i_ = 0 4' . ... ... .. 4 _,E i .0 n 70 = IT ,F -. °4 crj g •-' :. --•• w = = I.• ,,,, CO = en IS 0 0 ..CI ... CC `".. 1././ Ci 71 cn >, >o cas .--. 41 5 CO 0 d) .0

cu G

r.) :

ci. =I t

ej

1= c7 Irj II.

CI

0 i= e=r; .... i1t= 0 7) T. :5 LLI 41 = 1, 1 , o cc LLI ...0 . = = .,....3 2,5 . ,- ._ .....,„ = IL' Li -12 ! .67' .7 =1-.c a ,_ = - ,+; , L.. g c) E = 03 :2 _ ..... ,.:, .. t- 2i - a E a, .E . 40 C.3 F-:, a2f 43 = 9sn.=,

-

= J J LLI

1:1., = a, '=! 4K =1 = '= Lo a, 1-- .= .= CD - C.2 1 11 14.

Cle

LU In" CO

Aci Ilm.



ea 03 0

-

r0 M t C

g

= .e.' v) 0 ''' ea -

0

E

==

LLI _i ! f 111 cc -I

a) -1 = 4.1 .c

e

u) ,-. o

c

I- .-. - a) < ..= o = oC

_

+... E -r d) 0.

> a, 1-0 .- CL = a) -ci 5 101, O. cc 0 0

.E

IS

Led a) -1

....1

re .. CV

-17; 4-

>, 0

g -,.. i

CV

10 0 0,

al = CA ID

= cc

2

Ccl Ira

arp,,

4-• ca. .1=1

Ca

0 cla --2.

0. 6 .

ra

=

.0

.Cn

co .= ,8)._ 1... A. ccr ,

-CI

r..!. 40 ,- on =a

a'

ILJ 17'

.,E 4 .01

.,_. co

E

au

c

a

:

=

a, =

.0)

a> .0

,„ 0 .0

5 t

,i,

2 Cs c

a)

© .

CC

1--,, 01 "IF

- . c. = .. .

C.i c

4 o

cc •`-2 0 ..

c

=

0

'E

1-

0 cu = In U

D`,

0 ,... f_,

1= 2 = a z = = ° = -J 0 ca

Lu ›. 0 ,.. . 1 °

1.1.1r5 „

CA C4

C ai 0 0 cG o- E ca

0

0

a) -- E 0

2,_

E

0 0 M 0 0 af

./zr 01'"a)

AE U

ct

°

O

z

GC; C.1

1,...: CV

C .°4.= f d 1 l..1 = , 0A 0 ea 0 a) 03 = cz CO 0 a) C CC ,0 .0 ea CC .0 .-7S u- co '74 = 0:1 1- 0 -Ca 01 C 171

2 ca 1- a;

cd

E

0 C.J 4 F• a' 4-1 ._, = C = cu 4- . 11J 0 4, CO 1.11 C.4

ce .--

1.1.1 05

0

.1.1.1 CC =

C14 CV

2 c as 0

,T5 C3 o3 -0 c = SD C oCP o y E = co N 0.= 1r ) La ci. ci„ 24 Ia ..M T E, 1.1.t 2 .-1 .... ..... c ce cu

_ 0 141J 1= 0 ,,_ - -

E , (.0== .L .0

cc .0 o

'=a=

co .°

e .2 4

0

L1LI = Fu .5 --I ..-. 0 75

.CC 0 0 _. __. ,,,-=, E...

ILI •• g 0 6 1-. = c.) , °E .d .5 0 Z ,

Z

c

a N, :1370 • - =, = 1-11 113 ).- a --c. 43 0 CU ai, = ... ec 0 : ■ -• c_m - - = L.., . .a 0 0 = g co 4cr--' a.,cu e'Fa

ggg§

0) a)

4=1 =

0 =7,

a) a.) c ... =

c .10 a) ca 0 ..,-.• = to cr) 4-= c c =

=,,,..0.

iv 1:13 0, .1=,

0; CV

ILL

tl ).4 z LU (

2

CC I'm

Lu = r .,,,. ,7, on

,.., .- ,c

,,, co .0 = 0- 0 C.0 = 04. E 0

1-

O

2

r-

E .a $3 f,,

WARNING! •

X

Ea En

'0 -C

--; ..,

.L., ... z., E.

e. 0 . ... 6._ -., EcT,.9.1 2Eiz. cl› • E .3.) g l' ="c' = -C' W 43

a., CD .1= C) =

-F., -a .-ck ..., C., X ...

-=

, G .9.. ..5.1 CO

CI

5 [ tf,

S E E

e,

LI gi 2 .g ;e c, L-) 7 .2 )2=

--9 7,-,

= 1 0.

n'4C

g=f7„2

el_ 0=..._= CP oX uf ''''

La 2, = t.

LH — ' T a LO ..., Lic,Cir ''. f Cg =

NSTRUMENT CLUSTER

/

0 2

The default setting iskllomelers.

ca 7:1 -

E LS

1=1

.:-,k, ›

35 =E

2 ' .. .:, no _-.1 -= .0__ .2 — =

C.) co I:0 CO ‹C LU 4)



t -S .9-. M 1-t-g=,.= =. = L_.0 44 CI 7 (13 fri = 2 an .ren'-7 7 : 7 `" git cv

„_ a) 0 8 :g = . .1 -0 1°- 0 .0 =

0 •-. 2, zi. Li „, *) .. --F. 0 t.12 gz• =12 CL1 2 Fa ▪ .1 -1 I. CZ = Cd

Z ° .' . 3 IIP. . " "=4; -0 /= ,S3-01 =„:, a0 in E =

En —2 ---,

5-6-• 0

>.• =• 0

CO E% w

6 -a

0 -0 ...= .0 .

,o,

E

a) a, a

IS -

1.1.1 4.7„ 2 0 g F-- 0.., to - 2 "S'

.

V, 2,_ 0 .2 .

E 7,5', -_; 1--...-=:‘ c,i - cn = c4 qc 7c3 en

= En 3' l'" Z 2

xi = c3 ezc' -"73 04 2 = -I g P---7 a3 "C 4C g.. C, ■

'g. 41

= ==c n . I IL_, S g 0

g3

= an- z

':'' 0 6 "1

eC ., L) an ,11,_ 07 ,...,,

., == E 2 C:CW03...='0 g :53 6 -.1 o F-. -ru '2 ru

°

rZ -ct .., 0>,":' . --,00,

I-

0

La -C2

0

0

0 4) 011,

2 =

-c1,7,

-0

0 E 0- 0 C.

_cg

0 —7 0 Ci >, Cc3

.c.L

c:, rn,

as =

.

C CO-

...

,.a.,CI. 0

0 0 ..--. 71 0 -Cr

O

03 ,.... CP CV

c 0 0 ig., ' ›, cf,.be. CL3 C.) 0 .0 a

p_

0 a,

0 MI- a

•■ •■ •I'

O.

0 "c.7 0 0 .3 . 407

.= "-O a ..—

-E.

w p E E ra '- s .0

— .0 en 0

cn ° 0) a, =

m -0 a) C-1 -R g 7 ° Fa

E 7 0

!5 2 11

0 >, 0 .0

2

Lit

.

ci) ,--

.0 . 0 >.

co

0

I=

I- _c

ILI .1.1

a g M

1.1 0 03 = in 1.1.■ = CI 7, .ci C, 0

=E

E cci

as

C., CO >

M T_ , 0X lu -c) ..0 .,. 0 a ""' ea 4= u3 w 0

cu >, ta, c = .- ›, ,e 0

47 Cr as iu s s 0 !,. Lu ,,, 0 .0

46 0 .5 aa X 0 ''' 0 .--

0 tr, Zei

0 Z 0

.

t C.J .= 43 0 -- = '.0 C 0 2 S ..--. Co" =.-. L o ,.. 0 ›.13 0 = ,.= co —1.-tuca.= cnEE co o > o • Cl. T ri 411

LEFT HANDLEBAR SWITCHES



EE cot =

co co 5

e

E -

▪ ca a) c.) .= •=1

g:E...

u.) =

= .9 t- — .C3 ,_ cu 2

I— al a.1 -_ go La 4.) o o c.. 3 .= .-CO co = 0

4C

C5

.0

E •-• = c

,-. co w a- .= o =

GI 0 141.' GO 0 = 'CI 1=1 7 :, CI- .0 GI, I-1 ea O. — = c13 .0 5

CI ,

.

4-,

=a •C

= 5°co0)— c o 0 ,—

-= :.— ,,,,

> .0 'CI

-. „ .., _ , e., 4.1 65 0 = 5

tr- G.7 =

u c 12 .,,,

co m7.5 V) • ..=

=

C

Zis :2 4■

ZE, no „.,

F2

c", n_ .° 2 E:

>

o .o



.■

ni •,,, ....

CI3

o

,—. LI 0 CU

(a a) E= . -0 = —

= -cr ca ea 7. In = .1- cr, a.1

i..3 > ,,

,-,4,2 = a,0.— _I- =.-- -0= co ce, ta a . 5 ■ 00 ... C3 ..E a, n3" . 0 W Ti , Cz. O — = .,- = sv .r.., =

... a w

0 .= al .-- = - c0c ''' c.' 3 o 1.3 F., o) — CI3 0 ■ = 'r• -. in co Z 1,1 t— = Gg — , !I C-3 = 0 Ca 7, 12••• Ul 4:1 Cco 1=1 LI.1..... ,.. ... 0 ._ =— GO 0 • CU.... .,_ -..-• .. 0 ci., = ra_''. '0 c- o.) Cr p 0 1=5 0 0, — 0 E _c = 3 75 I. 4•-• co a,na ._ •.& a-

Kt

CV

E>,Ero

w I° -I . CO

T: °I

Z

E ° ''. C9 - -I= .,Kt f, a. E . = 0 0 -F 0 ,,_ '5= 0 .... r.5 I•LI ..- CI' Ca •a — =A 0 ... .- ..... .- 0 0 E2 cc cn .= = 0 7 o., cc n3 c 5 --- = co -= = 't42 -,,,, ii E° 45 co 2 ..... .a, . ra A

M 1- ..9. .= .0

0

°, EE R 1`,41' 2 2, 2 .7E 12 = F, -1= w . .3-

,:› 3 .. 0 2.1

o ,... =

0! :: ! a:

VX, = r= .0 ..• en ..-. 0 ,..-..1,7 '5 y E V, =

ca ....- .

03 IV .- 6.' t.

'3 co 'co o ,- ..-• > is a, .... ,._ .-. Z — es :Ei

0 ...

„6 co 'a au < 0

.,. .6 2

k# 0 22 o cc 03

*0

aa 12

CD 2E = ..... o

7., cct

—, 0 0 0

ir

-

:5 >. >. cu z .- Ea IL._ . _irj 0; 0 2 'eam — co 2 .5L2 co :c° : 2 ,,, ,D -, S— : f, .0 w':.: ‘- 0 '- ci 7,10 . cu = _ • ,,.= a a, ._ _ tea 5 .- ca w a >. ° 01 it = cu s-'2,ca = ,_ E lm' 0 °-, -a-a -2 0 : .5 = 0 a l -, > 9 . . 5 f. . ' c = 0 ° 3 ' 2 ch 4-* _., — *2= - 4= c .15 0 >4 0P - = ---

xw .

::: g t ID i

i ; c: 7 -; .-; . . : w ■ ; ._ 2'== : n _ „, e ;,s-; :...=-= ▪ 0 1> w -.. - w=w r-0-r, , - 7.

CO .....

. a)

=

aa t- ••-• _ 0

03 17 1:1 a, a, o, 8 et) .s,0— = a, = CO E 41 .,. CV — 0 a) -5') E cb = 0 >...> C4 0 0 a ' cu cu 7) >, 1:, _ .-1,-. ID 0 A' C6 ..,g j= 0 = CD j 3 al g g F .L ,, . 0 '- ' — _L',, .j .' -- = . . . . 7, C 1 ' 00 = cn "0 cm < -.1. x.7, E' -> oi ,,, tu o 6, O. 0. ci, = 4›cu ..i■ _

1...

a., = 52 . CD ..-• ETA 0 ----- • Z C.7.5 := 2 - >., .s >, ica t " . 7xg g : 1 f:.9! Al:= =3 '"g alo e I: rra 6-

0 = ca = = a, ea coca.- - CD= 6arG.1 a, P' •-• .= >. ° .01 '-- .§ .= P .= 0 •0■ = .0 = ttP .- CO I-.a ... 1.- ‘0 ...-.

w 0

cc w

(I)

cc w

0 CC ././

en 2.0.,=; . E . , a.,

0

0 V2 0a) ..= 10 =I. -1=1 4,

o

E .:s 0 4} 5



.E = •

vo r .< co --7. , 3 0* 0

=‘,8-s--2,2=

.I■0

e,

,„ 0. co co w1S=ffic;5> 10 4> 4-' a, — ,=.....0 0 '''' 43 --. E = -go E c° co co cn E >, =0co " 6f g CD = 63 1.. c4 tr, 0 E2,_. 6 .- of

,._

g ,:, „ .

s

—*...—



'r 0 =■ -. o = :o

'... ›, Ca 0 C.,

=t,-

. co = 42 ,..,

.9

Tri ca7: E E fa

...... eg =

oE

)-1 vi

"

=. ... =

U.,

-

CD CD

.

.= --• en

cm ci ,_,

C 43 0 63

a3 et)

CD

s c 03 " t‘5 ' 2

E

0 co cc cm_ co 7 63 ‘— ._ --0 (.6 0 0 = 2 E 0 = 03 .— — 7 0 03 :5 7 ° 43 .... 03 = .— 63 4 c., G, .0— f -= = a) a. .— a) a) ela CD ., 0 = 0 0 is .15 2= 7 0 a u) (j = 0 (.3 •.= 1— o 22CI — 4=1 `" .= 0- U) 63 co .— -= C../ g CD Le CD .1=- E ' la 0. = 1:14 i 0 43 0 CU ,1) c3 en X 0 ''§' El C 0 of ±.1' CI' cu '' — 0 a — ts1 •/— —■ "" L'3 .N VI C.4 = CD ea 63 7 n = lc ..., .c ,77 03 E U" ' cu GO Y., > A g 0• 63 = 03 1= .... > 4> 174 u. .= 4> 0 ..... ... 0 = 2' a) —, co -,—. CI. CD

c ,,43

.G Cil

X4)

> .0 0 ;a > .0 14 7=-,.

„ce ..c, . .'5._ 15 . -,n ca ti V.i.

4-*

01=1 t.= LI ,... cn u_ 0 = -0 0 :.x .= ..— 0 C) as cp 0 QE = 0 ca = co o = co E ? E C6 CD a) 0 . — b■ ow 0 = 0 E o =OS 'El E f.2 E = ,.= ..= ■ o a) co r— Cel .0 ••■

0 O. CCr C

› co -ea a) g c-A



u) H z

w z 0 a. 2 0 o z 41 2

cSIDE ANDCENTER STANDS - :5

g m .s >.

=

101-

°

r3

C

CD

a)

b-

CO 0 0

,„ = .=

,-0=0,_ O -0 a) CZI

-

er)

m

E

0 .0 0

E

x >,

00 CS

504- 3 = 4 w

N

2,

lg. w t.*

.0 7% 0 O Cfl = C0 4, 61 ° Z_ "1 0 0_ 0 AI f v

o ca

4-•

a)

C.3

E >, g

C=1 5 Q3 C.3

z C0 ‘.0 0 0

..-•

Do not sit on hte Veclrix while hte stand is down.

IJJ

I0 X. 0 .40 ..E 0 CU ‘-• > MI .0

en

a) -o .0 „.. = ca ,_. > o o a) E

0

0 .0

ca = ca = = -17

ca 0, ,_, tn ...-, rn

...

cb 0 0. .=

0 0 0 cn

CL..,=.

4-• = co 0 I,.- 7 4-

WARNING!

° "w 1=114 a' - Ea+

-0 ..0 C 0

TA C 45

CO 03

7:1 - 0 CO . .0 0 0 ."' 0 Ca

0

ca

Cl) -0

0. 0

CO

-IC ..-'

-

0 .1=

"iri 2 ›* em .12 . c -

Ea ..= . .= = =

-Cr

co

..t

0

ui cu

C 45 0 L4 0 ... 10 a3 "a7.3 3 J= -E 0 Ea 0. o1=1E E .= = -a co ..= 0 0 O. =
, .0 .=

L.2 .

e co cv 0z = == -a 2 a

0 0

u co a ..= I- 1t1 .3. .M

03 •Cr

= CO i.0 7 CD C:. T

E

4.;

E2 al .E. ..c o „, c .-■ GI

5 ct,.= ,_

O.

woo



r, .= .0 7,

4 '- ..-, 0

0

...

0

0 3 '' = r C0-3

C3 ..* 7 CO

cn ,,„ 0 _ ._ 0. = ,,, 0 .Y 0 Ci.. .0

0 a) in

CD E 0 . 0 . 7 2 0S-I CO :E t >, ■■ , >. CL43 0 0 M 01 C3

co

. 043 ,..,,

\g-

CO Z

ILI • ICC

M

lCC oi U

›, 2 = ,_ . .... ,.., E = . 0 =

.,.r,i 0

0 LU CtI3 )- C' 0 CD 0 0 173 CK CD 0 1" CC LC 0

0 6 a) „, Ch 42 ca 0 tii

c

0 UJ 0 CO =

ILI 1- 0- 0 CI t •0
. 43 0 .0:6 0. Au CA 0 0 01 LLI cg cn .0 co a° = .0 0 cu gi. = 0 0 rig .0 = 1-- 0 ^a 0 CI cx t- .- 0.

=

4.' ai "5 4.4 - 'El = U n) •M .„. ,- -ki ''G en .= -9 ■0 03 ta al

= 6._ z-,-

ca

6—

7: a ctl aj X12.1 x = = e 7, clr 0) a ) .— c c . ._..= . .. LS -. ,en. CD

7d=

1= = „, a.) 21 a 0_ "e >) DI -0 23 '5



,., c..a.._a-5,..: O 0 pp cel

_ -Z = =

. c., h -=

CL) _e. = 0 a CI. C L.

•G

cr, >-

:a c..,

c wr = 0. v v) .1) co ,D) n} 0. 6 -- .., ...- , 6 .0 ,7 0-a u) U, L) •! 4.... C. M = U -0 0 U Mr c0 ni. DJ ..c 0 61 ' a fa CD GI C.) L) 7 0 o wtEig, .= 0

s=

al

ir7 r)

_. .,. -_. :fp- L__7_• ca a) MI 0 0 C.3 ,- ..-0 0- 0 • C7)

Eel a .E.

.CI. m -- M C.3 C.)

2

..!..2 ca op 'EL 4, > = 4' 0 7,3 3 --ea E* aE _ CV .0 ,^ - :=I •ol

M E..E. .=

a+ 0 Ca , >-,=-M L- 0 CD = 0 '3 -C%

.- -=

X ID 0 =

= r'l 1 : 01• ... .-. C1' 1 1. 3 L.. cr. CL ..-. .7, ... .. .° ..-Cd Q DI ,e) ct CD C.) ID %M.._, u) 13.4 01 •=- .- - 1= a) C..10.1=2 ,i) u 2 , t g C70 a '0 < 0 - = a 0 a 3 =W >n CD = 2 n

= c 0==m ■

— 0 0 ''') =

,0 .., ,

.s, ,.._a,. . , 9 -

'ff . ...7. . 0 '0 o.

;= v8-____ i'. 7, -INa 3r: - CE

M° — 0 = .- -

0 0 7,

E 0 a

E 0

L.4.

= L- — • .- ...- a. r 0 S .0 0 0, 7. FT, X = 0 03 13.3 4-• ...- ° = 0 37) C.3 C 0 -e ca = ea 0 cu .0 2 ..-, E _ ea = 0 E co 0 ,,-,

t co u .-CD CD D7 CD D. .0 .= ,=

i

C .1.5 a) = ,y 4.3 -... 0 = = , t = C:3 7. 0.3 0 0 CA 0

g

= . y_, .... al a3 C3 ea g8 a __ sna4z_. --1— i•-• L w IL .0 C.) [J•1 0 r• C c53,E ,t. = ° •33 'E = = 0

&

.4 I -- E ° 0 M 2 C...) 0 1 .5 .o ay •= E ,u 0 0 -- y .5

r

2

W= E

C s

fo00 0

,

=

it ° --o0.:0 = = E = U n 0 m = > 03 C=

=

Motor SideSwing Arm

Zs

0 al

Ca V-, 0 01 •-• ai cn cr, 0 a)

0

ca

.a,c-' .) .ci

.c-cp

mr :.re$ -= = 3.

_ .

0 _0

. -.. .-.

1/3

Cu

.0 0

(..) .0 .0

0 0 .2 C/3 = .0 01 .LI

° co 0

Ca r

Y

cJ ,= = 0 u

LI 0-

dat ›., C 0 0 •= .73 7 aa 0 0 cr

a_ ..... Cu =

a, .0 aa .-

1=1 ca 10 7, ,,,, .Ca ,t4 IE. (J. co .- "--

0 0 0 _2 ,. s .c 0 0 Ctr

A a-.

le,

0 .0 3. Ca .0 = .. 0

7., „i

-4-

I 0 0 0 -= .--'... ,0 cif '0 La Lu 01 ...-• rn 1.0

Lt.! -I=

",- *-- .-

,-. = aa in ce ea E L'sd C La

,_°

7„ ;.r. NI _0 .- 0 -0

_, g .., g o

'5

°- a'v,7......

CL L• o

I- ,- o ..-- = = C 0 I- = •.- o = 4, 0 0 , = +CC c:3 a) _ C/3 03 3 0, 0 .., I.ea C/ .0 '"' a) al ea .-••• eL CD .--, .14 113 -. 0LL do .e 0 0 X Cr) - •=a = 'CI Ca al :0 Cr) LI -m.- .- 0 CI da = ,i= 0.0..07... CL cL, 0 dL) ›, ''-' !Li 0 7. 0 ,,, 0 0‘'."›.a)La .-' - >, ›. d) _ 0 ...■ • ..... 0 CLI h- Zri .-- = 04)0010 .0 - 'V 1 P, a) Vs CL. 0. C = -0 E lu cn -0 .... ▪ 20 X .0 -0 .0 = 0 0 0

0 CL .E .=- a) 10 CD US co g E oi-o 5 t.4 lir 4 1:72 g E

/ WARNING!

■ ...



Z 0 1= 0 en ls• as co al = 4- Cn 00x. .,_. ,,,, .0 ,i_ C .0 -0 ZSZ c/3.7

-c

6; 0 0 '. '' ." 0 ..0 = 0 0 -0 ri. y = 0 0 La 07 -§- 0 3

ot. .-

113

.- .

i ., ..= >0. = CT,

.... „..-. -

0 _Ca

w co -0 . .0 7 ta .0

al d7i ,

c

0

t.,

E o

0 .,_. "0



al a., =cg z 0, - .= RI L' iii = ... = .1 • CIS >, 0 .. ..

,., = 0

= 0 0 .

0.

. =5 -z. 0 .2 d E ra=c,,T, -.-.1-=„i a) = .0 07 '" E., . - X s_. .0 c rz. 0 ,.., a' =

-01..a

c.I. ra

= 0.. a‘

o . E . 2 2 g •. ...

cti O. aa = .- 0

C '-* CCI CTS 3. -'` .._0='-'a) "..= - 0 a) 0 a)

,.._ a)

aa = co

.0 a>

_Tzi rid, - „,- =a =

F) ."-0, =. -6D t - lz i.0° = C .0 .0 9. 0, =0 c aa co Cu cu , 0 ..- 0 ca .0 Cf. '1-043-Z°2:S

0

1 UN

ili aar,

`1114 Ca

g, %I



CD

,

C

CI1

CO 0

cu = e0= 0 22 2 2

w = =n ...

0 co ... 0

CO

= en 0 —

cn

E CU CD CD E Ca

.ig

0



C/3 CO

0

ea •—• _ct c." 0

._ 0 =

CCI .,__, CO = O cv

01 ° Ls E/ 0.17 ,3 a, 0 0

o

99

0 a) 2k ,c ..Z

o .-. , CO .. = CO ° ...

= 2. ,, 0 0 0 ca .

7= = .-, 0

,i ,,9- 65 5 E g c, -c: i., a . = ex.,Cu

11.: iti 0 rl,4=9 ra. .43 5 '0 0 IV 4° -1$-. =1 ...-. -'0 cc ••■.= 0

La Ein' ›.• (.1

.1. ,0 CO

-0 0

co ai .... = %I CD .0 E. E. e ct,

e

.42' .01 0 .RI 7, = ca

Cf3

o

=

›.— o a., 0

0, •-• L.

cn co 1=4 = —,

Ca c0

O

0. +I= .R2

•._

ria

CP 47

a

Ca

=

. ..

co ,..,

en en

— ,.— as c13

g

g 2

.C.4

CD ..CD CD l■

co 0 _a.

0 ›.=co ..-.

w ,c

en C..1,

..—. .-, r2. .21

va

'S

o -= >.,9..

cu 0 a, CD ca = C S Q3 Sy .0 urs G., — .C.!3_ .R csi u) Z".gr, E .9 T'' '01 Y :.--2. 1••• 0 0 4.3 ..co 0 a., a c E gA , c, > C3. 0 0 g w .0 != = 02 CU 0 CD 0 11 4= = ,,, = = CO 0 Tr.3 > 0CO

.9.

c■cr



17 '0 =

tai 03

.c



" co

••

03 C.3 =

o E na • 17 .)



= 0 En 0 E

Cu .._ CD

cn iD 0.

2 •

i

0 ct,

I

° >•1 0

Ci) Ca.



_

1 I ! IT.

• tog co

03 ea o 03 0- .1= 01 -= 0 Mt 03 Of = n, .0 — = 4) 1.Q' T. •-•-• 41' 03 4T 0 03 n".. 073 o 03 Cr

rj,

•.•-• = 0.3

n "8 j:1 4),

0 0

.0 0 0 co

a.,

E R E

03

• -• = 0 0 0 0 CD

= '.•••

°°

` m D 0,1 .=° Th 4-= -= (•-) ta = a, 0. E cL, CD _0 ar) 4, qj -.-.-

•••••

g a'

0

3 • 0 •

EL3 Cu =

• °

Z.M7■ E u Gag a,EEr..og.= a 3 3 a C-) o

1 1

-

If

WARNING!

=Mt

rc

= .=, t.-' ... CD,- = '= Cn a' Ca ".- C5 CO

C7 5Ai 7

0, 0 =C

x=„

=2

80I 4

9

cm

▪ ▪

Cn

ril

Y- CO V, C.3 .= 0

>,

na .2 — aa ca..- co 7, .1

=

4) 0 = ">1=

•4

Va .CI " " 0 4., 0 a) Q.' Cfl = CD 0 "/ .0 '4 7+ r. C.3 ,■ • " M C ' -CI 0 a., . C .--- • " CO 0

F.' I" .3.: w '>9 1 . = CO EEO&CD

-- L

0 : 0= 8 =DDC

cn



I

3

iDE / m c. E=o> a §`) 7 'E =

2

ccc E cc51

■ 2

,=E> CD

0E T0 m

0 > =4

0

" ctt z. CD

CD .3 ea .... 0) cn..0 „,..

..c)

CI) X ›,,, 7SI ..7 CJ CL ° ° a, JP 101

cl.,

...[... -1.

W CO 1:1 ” .0

' '. t.C5. !

.....

..--.. u o in = co

. ›—

g

Mr C..I

W

-0-

g

>o EEE '111 P



01 CP CD CD = c.

-c 0 .0 — >. o -0 •• cc IL.

4-0

2 Zi -■-• 0 ' V 0

)

C -0 Cl. - ra 43

a -a :7= 0 15) a ''"' w .= >, .,0 a Mt

_ ,,,, in -

a■

: 2 Z. :: 1 I: i 0 cr....x a Lo. Z -CI C.3 a ..-.•• ..E. . = >, FEC Cn C.3 LW I= LL .= 4)

gm o. ( 91

= 0.. •

E, >0--

cis C3) > a) CI3 0 -O ..- ,.=

1=1 ..e2

Li.[

is 07 1.1.3 "

= -lo

cct •.= W C -1 = k 03 a) = LLi >,1 a3

EC es F-1-1

L3.I 73 =77- g

a

0 am ` ....4 G) d .0 LW 0 1.C "a, E= ''.I •

ca a



gve.g faL-o .=

CC 0 ‘-- CD 0

0"' co

a)

= C -101 ..... _, •- =

= -F,

.-. 0 m CO C

`.- in o

.,3

Ea Q) ca ._ ,Go a,

0

.„ 73 _ -0 o .-. _R .o 0 L3 b■ . En a=1 I....



.0 0

s

a •-

'CI

is

.I= a ›... •:iN =

(..) ..-

is ca

03

= ° .0 ° C.3 43 Ca CO >1 •=1 M =

C/3 -0

cu 0 .0

1•LA 0 -LaCr) 0/ ai ca CU • "Cr

Go ea W = f ., EC 3.t cc a)

-• a, a)



ci t ; : :t ::

1.0 C '- . EnCt137 _-r '-' ‘= C3 ; r

Y •-- >7

1-. 7)

c.,0

cz ii...„

ai cu ,.

o oi

-5 -a E .°

- I 0,

e, 1 z Fe2 4= ra



=

..-.

,„

o 03 .=

0 P-.=-. LA CO 2 cirt

a

o •

o ..,

• an . 41 T. cn

.-r

ca a3

F.'. E U3

E

-)d .,,, 1.1.1,'S ... 0

lu .29

Ea

L7 .,z; E; ›-. 20 0: :4_-a4__- t c,„ .,-,. 12

= „g, cpL.1.

CC c 0 I = 5% a" CD CO °

0 ,_ 0

= 0 >, :=1 * cp .-Y '0 5 _ 70 0 -0 r3.,

•C 7„ c = 0 0 ° 2 -0 0

cL) .= = E

o cy, _ = >, 0

73 13.3 03 ,,,, .,-. - .=

-

°- •0 o a)

cr3 0 C)

LA 0 CD =I .2. TV

.. -a = U. Cr a)

I; ....

tg

•IC Cn =

= Z cg,

o.

p

a.

:..z.

CD 0

a. a)

.=

,c

a) o I=

L'i IDIL. 43 0 .1 .-... 0 X 3

/7%

1c4 4 0 6 , E C°

1- G3

0 1.1.1co, 01W

L1 .0

L.) , ,4 =. 4

• Of

re , M u .a ct. F § = E ifi t' = to m, , , = __ CAu) 0 -x

a, >. =

.3

: 0

15 ea C g 7, ,,,- .=

. .ft '"I ° CI 1 E

rE .. . .

.., =

o •,-* =

0 CL 0 -= ..0 7.1 ..-•

0

7., = g :3::i 03 ..e .'

C

m C

,...

GO -1= CC 0 2 ....

0 a) --

rn 0 Co, -PZ 41 C) CC >-. C

e

-I

=

cn

0 _C .0 CO C .7C 0 .0

• -ED = .... = 3 CC 0 , 0 0 cu ci, >., .. ..- 01'Cc ,.0 I- = co al 1= -T 2 d, C.J L -- 0 0 1.= ••••• 0 CP co

z

.,... 0. = IS -= a. 5 E F- -• Do 31 .a a n3 .5 = a E •.- .0 0 ..CD o „= ,33 .= co a E

.0

F3 a, 6- -C

P „_. e

.

na=

0 = 0E as 0 "3 eC1

-a

a) c, -imi

.,.. ----

1-- G3

.,. .75

0

Go ,33 =

F.i ■c1.1 13 (7)

45 u)

GO

L7 -0 42.1

a .=

= 0 L -D '''

n_

= = 0 C.2 I- 0-

8

I-.• .C. . a, ,...., a)

0=

7, -.- 4G., .0 0

= RI W CD

u a3 03 0

CA ▪73 .MI M w a.) 9

W

--E = ZT

CD -r

2 7 0 : -.F- g)

0 s- --73 T. = LLI ...... GO = .0 C.0 74 E cn p 0 co ,i, .0 = 40 G., z .... -.. CI.

.63 - 77

c o c r IS

-

,_° al

IJJ .-- 0 CO

= 73 = 03 (J .._

_3 a) 0 u) 73 "'

g r,

LLI 0 •c 0 73

u cr■cc's 0.3 03

= 0 c„, ,a)

CD _o ...Y CD 70

5

. ,_

.-4-7 as

.`" =

o

G.) GG

=

r3 'Ca

Cop - Cr

= o

=S

0 ,--0c..1 . cci a .., w :, 7 .:1.„ I ,-. a, .0 ..._ 03

u-

.- .13 -CI ,..-.

-=° C., 'Cr3 : 7 7 , 1 W =1.0 70.... ---7 -DC 3.7. CO ',8. L 2 . 0 ..... . 33, _c T = •-••• C3 73 73 CV

0 =a) , .- ,-,•.5

LL1 ea '1:7 CL 0.

2 03 .=,

i= ¢ .. -'..s .si-

CC

LL

o = • G3 E. g G3 7, 03 0

E L)

G.)

03 co In E

G3 1 /

m

• =

■ :2

0

. 33 0 O R ]

ca ° 1:1;Ci

to -0 = " .?;

cp E 1:1> cn 0 0 -= 'C



0 0 0 W LL. 7. CL

\ V

Z

"2

11:1C CO

-



X, ca .= a) ,a) = ca.= 4,-. = --= en a) = a = .= . = •- — (U >

=

g --6 .- -,r.i. --.

— ,_ •— _ ..,e

22

.-. 0 0 -. - 07 = CD CD L= -V cri 7 ..... -= g ri 015 E o cc 0 = a> c° ._ 0 -- 0., en m = rC .1... CD .= •■ -• MI = cD 0 --... ,,, c_i. E aa 1— 0, 0 CD -= 0 = 7. .- CO -V 07 c„ f 0., 7 0 0 IIII Is DI AL, 6L ....... .-0 W 7 66 0 ,._ E Li ,._ .0 0,.L .1 .C. .= Z a) >. a) 0 0 CO 0 C .° CO 7 0 7 5' ' 5 . -C I' CT , --4.- fp WC -0 ' 4 "0 3 "E '71 6- .0 0 a 1 ,2 ) ... 0 -I0 = _.. .- CD = .11.7 CD .•-• .. 0 0 to o 03 .- — ,,_.

-

,.0 =, i., '- .= .-- CO ° 7- = CD .4

2 CL)

0jj 0 0 ' _ C[ L-

2 co = ..n =,,. =..., ,,,.,.

cr, s_ eu = = = — — ,... = — —

r1, co cn

ca ,,,,, >, 9.1. .0 ,=. CD en _x '= 0 -01 Z .0 0 -= = 0 ema vs :1 , a) a., .- ,-- 0 "'-' 0 .._ — .._. va a 1 -0 0 — >...-- vs = c= 4= = = co ■ RI . 3, 0 .= 0 I= w = >, w ..a" >. 33:1 ,_ ''-• 3- 3... 4-. := 0 •-• '0 z 0 0 0 0 0 0 0 >, -= = = lil = s- 0 .- Cn .0 CD C 0 0 ZI f.9 cn a =, rz v, '°' ..E .- = L.I.J =

raa --' L" E

= -.- a, ,x

=1_ e0

.7.- -= o -cs

cD = .... L,

■ -

E

-=

— ,..3 =

a, 01

0

0

=. _. E 4., -5

.ol 0-

CEl 177' =In —i 0.7 .. .- 0 a) 0 CD

CL -0 = CD - /0 _. 0 4 CL a) tE, CC .■.= 0 0

= al -7, =

...

-v a) j.‘5 ?...= ro ..= >" g = r'l M 0 ›:' ..= — .=_ .- 63 CO .3-.

> Cu .›. 0 0 al a>

CD = ._ CO On --- .0 .1:7 CL

-= 0 la- 7, .,... M ,_ ra .= .— . 6= a . 5 ° o ,,,, sz- E 42 1-:B. '-a = ,., = — 6_ m ›.. 0. t= 0, 0> ci=,..6..,., = CO

0 ca

dc .0 0 442. 0 A ›.' 41 -C, CD co I.4 , 0 CC 4 '0 0 Li./ E 0.1 eV = Lij .1. 6° a) 0 0. ea

ci

Mt

...Ne „.

..= 5

'L l 7, °

= 0 LI- I-

2G 5 EF,E. , V., . ,_, 1=1 Z ry 0 ril cU = 0. cry gi n 0 u. .0.. = ec i-- .... o

-r 0

SE ID

07 "Zr C-1, L0 . .=

a = ..,_. "CI cr Q) .1.0 7. 07 0 _cc = 0, O. co .0 .W . 7 a) O. cl) 0 7. 0 0 co 0 m a ;El ..-.. U,..-2.. E ,... 0 a.3. L0 17 , ,0 0 Z ct 7' ,,, ct, t,=, 0 -- CO ,>. rat .= CC :Er Ea.

-1:1

ILL, CO f-^ CD `. 07

c .0 0 ..--cr ,- -- ..d ea = =

= CO • 7. . 8; V .-.= 0 CD 7

E a. `" Z

>.

..;.. , , ... .4.

4 , ,_,.. _. r....4 a.,

.,_.. > a) ..E : .c4 i 0 .;. ..... ._ _ ,. a: -C .".. C.CI :-E 7K =.7. 9 ...1 -= CP 07 S

I_ ...

2

m

FrontBrake Lever Rear Brake Lever



= 0 >,

>

a) P

O g

gt. 0)

,,:, :a

a cb

0L•TC 2, ›, .

cr

tr, ai

a u 7.2

a,

0

-C

y,

1;

[LI CO 10) = ea 0 = M

411 13

47 .... 0 0 41 >1 ° t4 10 W a 0.G2 ca CIS CD --Y ° C 0 0 0 01 .> 0 .,-. 0 .2 r

_

G

- " 3,1-L,'

El

ca. C

O

0 C CD

= ..Y eV .01

co c.) u =

t7 N ,1 U -6 = 4M CU Ca 0 cu

CIA :•=. r..)

2 ccr

z. =

r,

cn ,_- = ° 1=

0 'n a, ca ca o= '= =,„- = 5o 67, c, _i .c ..S. ,..;

....

,.., O. cp ..a, Q. ,_.

F-^ cu

Ca

12 U 0 7. C.) 0 ■ -.

'Cl = 0

-cr .==, El? '' g a)

iE om

to .0

g-

w :a E • E _cl, ', .. cu "0 yS co 1...: ° .C1) = .., ta '4' Z., 0 ° 7 : : 0 1 :, 2 61 a =

PARKING THE VEHICLE

)

r) 4.. C CU 0

a)

C7)

0 0.) "CI

tCID



▪ ai ..— .— = .... 0, 0

= = CU 0

._, ,-- 0

Z 1--

O cp C

a) 0

>

0 0 0. = 0 ..0 ..,



-

0 c 0 Y M 0 0

4= _ID .3.; OD ..= .--. 0 0 ....

0

>, >, 0 erl Y

a)

..c ..-. co C 02 ..--• .0 0 , 171 -° C 0 al

..0 CD

2 0.

a' ',S, ; 0 E C, C .W 0 '0 ''' 0

e0

.D4

CD

,b' 0 a) >

.0

ra_ E

g .}C ..-. 02 0

■ Never park on s oft earth.

■■

en en I—

area v isible to o ther

/

CHARGING THEBATTERY -.0 . ■ L. CD 0 03 Ca 0 0 01 0 C 1/7

a3

U a)

Ca C13

.7

= 'CI 0 cu

= CI LT_

CJ Vr

aa

V)

47 CC 13.1 a3

in

C3. G3 CG.

:4E Z :E

LO ....



E

a) 0 ..ac .0

=

•g >. '0 • 7-, ea Ca m ° w -0 ° az

=tea

.. ... Ca

kr,

6, La a) ;-. 4. .> -1E

a) EI

CO CU

Cn = = CU 6" 6 .3 ° S .0 0 'S C 17 0

2 a-, co co 01=3

2

E as 0

E ,_ a) -.. a, 4-1' ca

,, 4,

15, (S Ili='F :7: 4

0

E vi 2 =a ._ aa 0, = E -5 - "- = en _31 ca ei, c C -- :15 ..= r_) 7 3 ea 0•-• .2 0

To' 1= a-' -

= = -- ,....

S .1=

0 0 al 4.-,

= 0

.1-,

a

0- 0 0 0

•-.

0

.=.- ai 0 11.1 •C3 Cla • 0 1 CU

0 en 0 a, 0) 10 - g') 0 ›' =Cli a' 0- 0 0 a) .a3 .=

CD ,■=4 0 -- "0 :0 ca . M C 5 n....= Ca L'

....

2

.. ro 0 ,- a) C.3 a Fel 7-- •a enra.-70 cl) e..7 --/ LI } M .= 1■= ai

.w.

g0E- da -g

C U) Cla . .0 ..--.

.C =

.=



En

.. i= n . 0 a c a

: .2 - U.1 0 0

a) 07 .■= 7.

E,..F ._ ..= .== .c_ g

0 4-. 0. ..0 L' ., .., ta ., C:' 15

0 = RI

0 EL',3' _ j 67, %5',

..- ,.. ... o, .0

.- in a. 1- ›.. 0 0 a3 0 =a ca

a) > co a, a) =

= >, .. -7E ..0 .3.e ..s.E 0

-0 0 7-' E = .1= GO -.' ,-, •-• 10 .0. .

,,,, co .0 CD

a) 43 0 43 :7 12.0g C >

Y-1

4 - s fg, g - .H. .,2 = 9II 11 11 11

.I.+ [13 07 CO 0 a, c,, co W - ... .., .= E .9 ..., L:c c = /0 (1) ca ..0 1- .,,o3 CU =0 04=OCCI0c („3 ,- 0 0 -0. 0 43 Z CL 4, -0 0

-= 01 CU Va 0 0 8 = -,.i,. _ .0ea .00 cc'

0.,

.0 -_ --- -- a -- 2 '-' C3 1 __I 7. E $2. .b ci ii E 9 t-P CD

: 9_ - -0 8-

rz-.?_,' ..g 0 > w

- . iT 7 9_ 0 .0 I- = 4., E "-- ea ca. 0, = 0 0 Ca

r.,

,

.0 * E. C) 0 " C1 ?. ..... .0 ... au .,-; ,-, LI -■

c c•D = b to -.a) -Ca. = a) 0., as ..... = 0, : s E ea 03

Lo 2 :7 co .-2.....

0 el) c.,

I 1.-04:.' g ..26--:7 .2

4, = ...-- = 0 co Et7.

.0 7 ea 43 = CL. - 0 0 0

}

o 43s „, r, > ___- ' ici

•-•

,_ . 0 0 = .: 0-, 17 -

= 0 -.

4, a, .K a = 0 0 0 la co CL - C.) L_ 0 0 ,_ 4s, ct..0 .,- 0 C a, _ = 1..-. ›... 0 43 - CO 0 ,.. 9 .S §-

.0 42, c,4 CI E E E v eel R 0 ,0

so X = a) 4--

C TO C en al pr

ea Ca 0 .0 ,T, 0 0.e-

.-F. .-E. IS

ra a) 43 43

43 ..._ I- -2 7. -1-.CO ‘j 0.. ."-' . . CU .0 0 ea co ..S a, ..... . Y.7,

ra

0 - 0 • •-' a3 0 .... - .0 E 2 _6 ..... - 0 013'--D 0 .9 ...-. 0 a , .. C/7 0 - - in ...... = en ,0) a) m LI ,, C 0 .,-. 40, 0 .= 0 8 . 'a .2 0

= -)•- --= cl. co = Z

=

.c

,-. t .2., ..8 „.. 2 :: ; C- .,... I"' 0

f

: c

-_: 1:5 .- - !.I "i'>jpc! t.. : , 2

E..... .... ..... cn -; ca .= ,,, g

.6. -F". 13 A .c...1 "° 0 1:1' ° 2 '71 -0 E' 0. cl a, a., L) r.,,, -o 1ea (.0 -0 1= = C'e ar, " .--i 010 4-1:4,0

›, Cla 0

0 0 ., 1. - en .10 0.

- 5 f. ) 2 -. 5 5.

2 a)'=' ..

0 VI

■ --

C.) 17

LX 0

0 -= 0 ICA

0 .-° 7,"

19- 8

=

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co .1.-0.-= 1:7) .-• ..... ■ e..) g .i-. :! 71. CC 9 aCL < 0. .- 1 -.11

=1 0 a) .0 r, u

U7 CD C 'IM •

ra

.--- c --,-

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E t

.....

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- ea 17) 0. Ca 0

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0 G PI

=

C17 M

CA

a.. l' St

L• g

CL)

'

'- '•- ti-

w

10 -Cr v3 1=i

.3

t c= 6,0 -ct1 ,E,

E

C 0 ca 6/ .— co E.1

CD \ ...R= ca

Ill

Z
. ° i

F '

CL3

a j ...

C17

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= a) o — •=

re

CD

C4•

C CD E -c

o V L.) 0)

CII C1 Ira •.... C.3 .a• ca a, z .

=I CDCD

I.0 C4 — • c‘j CV .0 ,- .= "Ti r

.-E -0 '''' ea ,_ cu 1_ 'w ..-w w IT1 g .0 GO =

x 3= . ..... ....

cc u•A .E ra

.>-■

U Z a) 0 = ea = C., cat 0 o vs ca C 0 en vi c' = ...... $23 =" t 0 a, = a ca >,, , 1-- • o_ = oli•

H

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er 2

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5.2

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ti

a1

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re 1 •O l'' 0 1:11 0• .E 5 I'

CI c• — a ;

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c w

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2 75 1:1 § ti e ctl.e. 2 °Ital -0 ? It 2 T c: c mm .c.>r 2 ...E,f,

a) si = v, z >, .= 1.-,•, ,5 E "I .. .. "4, ,2 `A 0 ■ In ,= - cu, .7 f_7 to .0

E

N

-1=1 CU o



c 0

C

E

6 ■

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is

ss

it c= L'43

m CI Id

A

a3

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.= 171 ,_. .=

Cli .-r 0 0 IM 811 =a =

0 .= . C.J 0$.

, . g E ° -CI

-

>, 41 a :. 1 c.4 1 .6 4 .... . o - .0

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0

.a. 0

no

= CCI = C.1 a3 ,. 0L CI7 CV CI_ 47 0 w .34 0 0 47 ..0 r.... -0 (-I •

.0

.G co)

,,z =

= = =0 2a

U ,.., ila

e = cc Ca CD =

'S =g ...c1 co Elel --;

0

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= 1.-. 0 .1. L _43.my

,_ .o

C.'« 0 'Ml , W.N- : .: ; : 1:1 4.7 ; VI 0 r o = C4 •E ELf

= E Q1-•-• ,FI'

0,

ici -. -=,...; 72,.1 ::.-.i - -; s.c.in-977 2:' kg. .‘.c.gi1

47 alim. .- 01 =- 0 g 01 02 = .0 0 11= -1= .0 = CD 0 CD ....

= IT' 0

i .8. :2

i , Jo cl) .= E -S.'. ....

'CL

w w co E a3

7.,S, .

en

= .a. - CU - c0 =- rst = .... --= .=,s

......_ s

.!1: I=2.

07 1,3 I■CD = a >. .= va

4.1 CU

›,"C 01

L a 5 ..••-•• 20 = e

0 .= =.- - = . = - 0- ›.,_ = .- .=_. ,E, ,-6.-,0.E0..,E..a... ===,a,==

a -

MZ_0

0



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10

P

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c.,

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C

t,

et a,

W

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CV

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-0

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0nEC S

0

0 0 t 0

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M 5 e0a L

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x a' a',

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5 ›. .0 -C. = a, 0 0 0 "

-7--el)

c ' `12, = la

a) •,-. ›,

'.›...57 :;' 1

et = .0 0 3 .0 -et ".-. 0 co a) g 1.) ,

= et3 ce) . CI" •t., ,at) — W >. = a3— w

O.

/© aE, -E .„.., g 13

.•-• = 2 0 C S , 43 co =. .=la .0 ca

z z cc

-, - - = at

= = .>, = . e 6, 8 rcz i c9. =. , ° . . ',..3, .2 .9 ''' -E

- := 5 ?- -

-..,,.. 0- ea =

,L I' 15. 0a; >. E .w .0;

x I a' '5 c "` To co) .: . _ . et. !. .. .E . .• ,a., i . .2 f 0 ro = .= >, -c' > -0 ±" *aloa-E< • en 3= Cr, a3 >••■ al:, 'S 0 >, m 10 M 0 CO .... 73 LI' ='13 ra a .7-7 wC — I= = a) C C --' a, c E-. a Z• .- ca ra

ao ca. 0 co co ::-.. ci.

,5

,9c4 z 2

e Ec) a) -= 7, -0 — = _a = a) ..ca >. 0, et 0 M . C c° '"'" -a ci) 0 f = E := 6 co 0 F ,1 ol. ca — 7 .12 .- E ›:,. •— x — ,_ — a) .! E cm — '6. ,. ca = c's ,a3, 0-0 •••=. 0 ,_ a, a, .— a) ‘a — a, 0. -.- 0 = 43 li .- til CV = -C d 5 -= = CU > e

See your autorized dealer forbrake replaceme

O

IJJ

en

8"68 cb Ca a> up cu "- =1.. = a, : -0 ... 17ry 0— GA = In. a) co

a>

: --;;= -5a 212

CI-

c.,

ci LIS a> ..=

03. —

co en .,_

.L., .—., c'1.!"- ! 1?;73 :1 02

i —I.: 1. ) m — 3 -

a,cn-a) , 71"d 7 22 -1=r -0 E2 42 .›. = .=

1—

lo)

0 =0t4.-* 5

.F

- •■■

= L= ev, =

0 — .=

-, :=

-.1 ._. c,, .._ „_ 4-

.

c,,, ..-. ct = co cc g .-E ,., u.r ..... CII

i

g 9" ct

M

1 g er r,

=

01 .0 [CI .-

5

2 22

rn

03

.-5

0 73

_ iu 4-• ... ... — = Z 01 '..,

ra Th .= - 2

E

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ca as .g. as

a) •+_—_ -.— as Q, a) = = ,•-• =

b ". at fill

vs

cn V3 22

0 ---

r.3 MI 17 a, EMr > 2 :x .te ca =

..r, __ I L ... f.'-' .=: :E. i:t t a ..-• .= 4 2 .100 l ',. .... 0 44

=

43 a .... ._ ..E1 '

eL 01

= CL C

CU 4.3 = -.Y a In

...,

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g—

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cl)

2

...... 01 1p 1-7

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a) a) 0 00 = 1— z 0. a_

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Vl .1=f 0 = PCf GI GI 0 0

.= 0 s c. = = = c.4

U

E

C.3 10

—p g

ES

419 .0H

OO 4)

• 0 0 m = — 0



o

o= etg

=2 G

g z.. Er. 2. en en E :c1 E ca = = 4) O -o os O = c" 8 g c. = CI 0 17 LI

Z

E al •



Ill 7

••

a,

.= w ecr =

cn vi E

T.

= 03 3-, CT en -o .=1 0 0 03 0 0 - S 01 333

..., 4.• ..‘ d, 7 72 d

•▪

.. ri e

01

■. ■ ■

T. •.. .I... .= M Ma

a, =J ct.: 0 0 CO 03 CD 0 ti.

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f- 0 = .0 CL CO .0 0 03

=

-C1

en

at m a)

0 x

2

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CO C

C)

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• to 0

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a) ›.

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--

0

a,

= .-

c ..... ..us

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to

277

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e

0

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cis 'c r,

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X 0) i) a) o

O.

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'e ra -o

oc

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32-

0 .0,

y

4,i, '0 0 CLM Y 7 .. . O. • ra 0 < to, CC .0

m

L

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w

.= w •>

E

L 0

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a, >

E

43

°2 7. ,

= E 0 .° ra

o

-6 0. p C 0. 0 CC ca -7 :, as

' r A a,V

=

0 ea ea

25 C I 0-

cl.3

Za 87 1.3 -o w .7" E -

-I us -to

C.2 -2 3 co

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3 r)

01 . 5 0 , = C 0 = ci -.E. ,_

E ,5, 2. R = a., 5

sc . .._ .= 0 o

U

r.07 (1,

..9 ci. 0.

> =a b,,_ = r.) = 0 U3

E 4--'

0 0 .0

..- 4)

..... E ti ._

CC

=

E ?-i$= a, cL)

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-0 = E Q -ct › r„- . pi

= en CI) '0 = r. 0 .9 .> ct. 1 ,,,

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,- a) r..) ..-

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•.

C3 co a, = 34.3

r

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0 LI

0

o .=

cc! 5

rdi



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ea •5 ,,, 4r- ..E.

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0, ru na a) ▪ „, ..., k.. X .c ... C C 2 at ca

= V3 .0

g :b

0 ,.... a Z,i 33.1 ,-. F. E am 1.. ., cu

•.a.

ce m

I0..... c. , -.... 3o a) a 0 Li.1 4) ..... >, c.) ea = = 0 CC "2 = a) =0 _. ':.= .2 0 C. • >■>1 h' = 1■



= -,_ o 0 CJ co ... r..7 (..) C.)

°

41.1 0 = CO i CC =. u) 0 ..0 < a° >. .° na = 21

-

47.)

0 .o

0

3. 0

O

0

a,

ca =

4-3

CO CO 0 7.7 Gs -0

Ct CO 0 CPC =., = =

= .5 N

CD 0 0. a, us ,0 an IC 'cis •

5 43 > R 5 o o > rn

01,

43 a3 C3 .0 03.= N E

• oo

0 12.1 o



0

/

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:=

Ca

ea

E

C

0



z 0

e

-0

a3

-0 a) .0

CD

a

7%

C CD

=

4.,

cu

>

= .1)

ta cla "--

E

7..;

ri,

T3 .-,

0 '

> ca

,_ ,,,

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7.-3 .E.

,-. CP DI >

a) ,5

a3 = > ,S

,x

E 0 ,_

CL1

a3

›..,

a)

CLI 7

cu

u; a3

LI 17

= oc4 ra

0 o = a.

0:1

0

-0

a a)

CD %-

S,

021 _c 0

..E

= CO

oo 6

CU .0 .1■ •

5 Et

DC 0 .= .1- ..-. Ca 0

ca

0 ›,

,_

CP CP ° VC

0

a) > CO CU

a CD

E -= 0 n) 0

0 .01 0 cm. 13

cu ,6 a di o=.1 ha m .,... -CI -.-

.- 01 '5

E

CD

0

co :5

e

C71

...

0.

.±., = Ira co c.9 C3 .c=

m Ec o

= .-

*''

cL1

ro ..., =

o o 2 „.•

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tp 0 aa ca 6 - o` 2 -c

0 03 CD >. C

.,-, = 0) 0 0. - =,-, = .§. ',.. w ra a' .:: ii .,,, `5 L.- "E 0 cl..1 ..-Y co .c

0

•■ —•

li

=

El_ _.' cy,

= 0 __ =

6co 0 a) .- ..--. u, ..,_ 0, . •-• -CI

Cp .›.

0 ... ..-

0Lu

7, 0 0

(.1 co

b■

g ,., 0 C 1-,L.,L3 _ ea C3 co 1.- = n3 1:11 ...'Z' cn

co 0 C4 cLI 0 0 ■22 CU ° s .0 7% > 0 = ... 0 -.-• 3 .... -■-•

u ...,.

x = v' -. 0

a) = EL„, ra co

.0

ga.le= ig =g 12 15'0

'R

= a. 0

,2 9 -t, w a.I

-c.

E -= ..- .13 so

loi. Ei 0 U1. iv 4., ,x ,_, .= 0. 'O E .=

m

az, ea E

Ei,

.g 1 ,z 4= .0

w.o .>

0 a) >, .-

1.- C-1. = .

e s 0 0 Ch =

0

= . 'CI S

= 0 5 = E ca cl,

= 0.2

a) 7

8

0 = ›... .....

cL3

.0 -= 0.

d.'

.0 ■ ■■■■ 1-- 0..

(..,

.0 CD

CD



a) 7

10

o ...5.

E

cn

= ca 1 itj O CU CI.1 .0

o 74

'S x .= "=

.-. 0R o 0 > t5_

'S 0 In 0 en = a) co

›,= 0, - x 0

.= 0 U

c

co 0

0 E 4.) ..c Cs C ea ▪ c c CL C3 ea 'C. CD 0 = -0 C-D co 0 0

CL •

›.. %.7. a)

SYMPTOM POTENTIALCAUSE [Scooter does not turnon Scooter on but no 'ready'light

1

Key not properly engaged Power on/off switch not engaged Scooter pluggedin toAC

1

.(0

47

0 = (.3. =

0

.— C.3 mu au 10 la en 1.4 '0 0 -a = ctl

•= U

I

= ea .(...)

Throttle nol set Ready light flashing

Side stand sw itch not engaged

onnection

Charger not working

A/C power miss ing

heckfuse/voltage

Premature charge termination I Charger andbattery unsynchronized

Handlebars wobble ( shimmy)

gauge r esets to'0' and charge bike.

Charger firmware out of date

etermine charger ifrmware revision and

Tire pressure

!ction )

Deformed front tire

1

tire suppliedfrom hte factory

Bald t he ( excess wear)

suppliedfrom hte factory

Cargo boxinstalled

ix. Never exceed the maximum load

No charger output Battery air-plenum Battery temperature greater than50°C Or Battery temperature sensor data error Shorted cell Or 15°C temperature differen ce at on ce sensor comparedto the average temperature of the

battery pack

I I g

0) Z 0

"4.

0

LT

f:

CO

LLI

as 2 ___ as

=

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= LLI N ca CC =

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LI

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CV

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E IS

2

0

i :; CO ., ::

zr_.

tu

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Cil

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cc

e

al g

CI. 'CI

7'

o E Ta 0

= 0 ..=, ctS cl, co

= :Ir

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et

i

I_1 5,3 0

7. .= 0. = >,- , >Lij to CC LC IL11.1 LLI ra gp >- - 1 -.at 1-

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la < E -o -v i.o z E.' )— 1-- L0 ai 0 " . L°

r3 Clceo o 03 fn

8 7,51 -.,_ 0 coo E

in L__ o er0

0 .=

Fal cu

-- 1-' = =

I- M 0

ci:z = c, p ..i .:r c5 . L.L1 t• et

co:1

PF 09 A. 1 ., .0 E cc cc ii

20 11, 9

o 0 Cn .7 aD E

1 3 .= 10 0

43

r.3 no __L. =



= = 0 In

.1 .-,.,

C.7 .,, CLI

r., cr) o cc '''' co c. 0 cc .8 E

J-- ,4)

›- = Lid 1_, ....9. 0

, . 1--E C•7 S CV 0 11-

::: .c =c....„ LLIL.0 . 0 CO CCI c°

C.)

CC

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0 ce c'a = 's ■ = j = =

co Lu CJ 0 CC Li, .CI 1.1J >

u., = LI 0 1 -2 onC

= 'xi

0

=

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= -c,

W

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=

CL 01)

cl cc) cn = o

1 n 6

eti e 1- 2 — r-- Liz E' gr ii -. ›.. tr., LLI 1..... p= c.,; 0 a' '• 0 0 = ± .,,E 5 . 8 co 1.7, cc = „„ = --- CC LO 1 CU 47 0 .. 0 ICD - rn I- en .Y x , 0 /CI) g o cc t c0 1— 0. 01 = La co id Lu 4(.... cc .2 62 17.1 10 eC n5 M (.0 toll NJ I.7

1

,...

c)



cg a

a, 03 ,,, ,_ . fp

0

0, 0 =+ := -Es 7:5

,- CD 0 7 0 0as 0 ,-. 0 o .,-. 0 al ''-' 0 .2.. - ..I= al 10) 0 ,.. a 2

7i .° ... 'al

co w .,

s.0 -To -)..°.. o.

Z 6-

ca

a)

03

-a

CD 1.) a ot c=

C-) 0 ,_ 0 1.1.1 0 = a.. g a) .._ r, ..E. •

0

02 E .... ...,,,=, =aa sE:13, 7, 5

03 °‘ ° ''0 }., ° 0. = 0 =





••-•• al

----

•••

0 Ca 0 V) 4- CD • X

o mull= o-o - 0 i, 5..-G r 0 7. C MI ..,nff = N. -O co 0 '-' c„, rfs y _ .= •-• ,_ 0 0 an ° 0 = LI r-6 cal 0 CL '0 c‘a a' e! r- E •F:..,. ..s , 9.›, _ Ca ' i3 Si= a ,> - 2 % cu g,

ai co

u) 0 >, CI

a) 0 'II

1 I 6 i

.1 ) . 73_ E % a)

es - ,c C ....

=

Ln

La

° 0 cc' as cu ... cc 01s-- -' o 0

C C."' ,--

7: 6-„. . .0 8 ..

.. a.;i e: -i° 1 2 E

0

._ >, 0 1 .... -- 4'9 ig 5 0.

n. . . CI ic 0 20 Lu 03 0- c3 •,Cu] ai Cr) a.) ,.,,., 0

e = CM

'cc on IS ° ° 2,1 ..-...'Er) l = .S7= to II I- 1°- _ .-_ =. = La 0, ..... .X :3:, 3 = ,,,, 0 .0 0) CO CD yc' ,- := 0, E2

Li_

L I- .0 - 0..... '- .X. 0 = =tD 6 c ›, ..;.-.. o as >, : a:, ! Ir!,a ‘ i co .. 15 LC VI = .. 1 2 0

as La as op

0C.3

9 - . V r, „ . 2 g;,2.

GI' Tu' 1= _.,. . as '13

a

Lu CO a3 0 -0 = E 'a-, to _1 tw, a, a a) c 'I)) = co 0 ....5 . CD

E. E.

CO 0

a) as

.

0

- = 17.3 an 0 E

°

Ca 0 -0 CO

.=

-g La c

= 0-:0 0...- L-

CD - C CP 4:13 ,,,i Ca 0 •CI ° 0 4-• 0)

w _se .:.-



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    END OF US REQUIREMENTS

    LABEL LOCATIONS The following pages (50-51) display the locations of safety labels and the labels themselves.

    VECTRIX ZVI OWNER'S AWLIAL

    49

    z



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    SERVICE DESCRIPTION

    17:

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    DATE OF SERVICE

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    4

    C- TRIX'h This information will be included in the service manual. This is an advance copy for reference and training purposes. DASHBOARD FAULT MESSAGES Busvlt This message appears when the battery voltage is lower than 101 volts; means that the battery is completely empty (not enough charged to let the bike run/go). Usually it appears with the red battery warning light, sometimes also with the temperature warning light. Its the standard behaviour of the bike. This message doesn't require any maintenance, you need only to recharge the bike as soon as possible. Do not ride the bike with this message on, to avoid damaging the batteries. The over-discharge can permanently reduce the performance of the batteries (shorter range).

    Bathot The batteries are overheated. The temperature is higher than 47 °C. The red warning lights for the battery and temperature appear. To allow the batteries to cool, there's a software reduction and the performance of the bike is minimized: maximum speed and acceleration are both limited. If the warning lights are flashing it means that the battery temperature is greater than 50 °C or it is the battery temperature sensor with a data error. To cool the batteries, you have to reduce the speed. This will allow the plenum fans to reduce the temperature of the batteries. To check if there is a sensor data error you need to connect the diagnostic software and check the battery temperature readings: reading of 60°C (only when the battery is cool) means short-circuited sensor. In case of sensor data error you need to replace the temperature sensors or the whole battery pack (contact your Vectrix Technical Service Team).

    Throti This message appears with the yellow symbol of maintenance key. It shows a wrong calibration of the magnetic circuit of the throttle. Generally in this case, the bike turns off the GO signal, and leaves the READY signal flashing. To solve this issue it is necessary to calibrate the throttle (see Service Manual). If the calibration doesn't solve the problem you need to check the throttle connector on the handlebar or replace the magnet circuit (see Service Manual).

    06c Dashboard Fault Messages 22Sep08

    1 of 6

    M 4a

    ‘fEcirRix 71' Encodr

    This message appears with the yellow symbol of maintenance key. It informs about an issue with the encoder. The malfunctioning might depend on: - wrong calibration of the Encoder Offset (angular degree value) [Encoder Calibration] - faulty wiring of the encoder on the Motor Controller (loose or not welded wires)(check] - encoder issue (electric board, disk or mirror) [Encoder Replacement - see Service Manual] - Motor controller Issue [MC Replacement — see Service Manual]

    Caphot

    This message appears together with the red temperature telltale. It shows too high temperature in the Motor Controller capacitors (higher than 105 DC). To cool the motor controller capacitors, you have to reduce the speed. This will allow the MC fan to reduce the temperature. Usually the cooling system on the MC is very efficient, so this error message is very rare. In the case that it appears often, it could mean you have a faulty reading on the motor controller [Motor controller Replacement — see Service Manual]

    HotHS

    Heat sink temperature higher than 110 °C . This message appears together with the red temperature telltale. To cool the motor controller heat sink, you have to reduce the speed. This will allow the MC fan to reduce the temperature. Usually the cooling system on the MC is very efficient, so this error message is very rare. In the case that it appears often, it could mean you have a faulty reading on the motor controller [Motor controller Replacement — see Service Manual]

    Enahot

    This message appears with the red temperature telltale. It means that the motor temperature is greater than 126 °C. It might be caused by two different things. - the increase of the temperature in the motor: you have to stop the scooter to allow the motor to cool down. - faulty wiring of the Encoder/Motor in the Motor Controller: check if the 16 wires are connected correctly and if the wires are properly crimped.

    06c Dashboard Fault Messages 22Sep08

    2 of 6

    ,4411P. NiEE-rRix-

    Caocur This message appears with the yellow symbol of maintenance key. It indicates that there is a problem with the current that circulates in the motor controller bus capacitors. To solve this issue it is necessary replace the motor controller. [Motor controller Replacement — see Service Manual]. Ca nbus This message appears with the yellow symbol of maintenance key. It indicates a communication problem on the system's bus. It could be momentary, caused by an electrical noise in the CANBUS. In this case you only need to turn the bike off and then on to reset the software. It could also represent a more serious problem: with ICM or MC. In this case you need to first try to replace the ICM and if that doesn't solve the issue you need to replace the MC [ICM —Motor controller Replacement — see Service Manual]

    12VoLT 12 volt power fault. It comes on with the yellow symbol of the maintenance key. It indicates the problem on the 12 volt power supply on the motor controller. To solve the issue you need to replace the motor controller.

    06c Dashboard Fault Messages 22Sep08

    3 of 6

    ( 401 rni>c-

    ; \fEc-

    TELLTALES ON WITHOUT DASHBOARD MESSAGES

    Flashing wrench and battery telltales

    When the yellow maintenance telltale and the red battery telltale are flashing together, while charging the bike, it means that there's no charger output. Check the charger connectors: if doesn't solve the issue you need to replace the charger.

    Flashing wrench, battery and temperature telltales

    When the three telltales are flashing together it means that there's a battery air plenum fan failure. Try to restart the bike. If it doesn't help you have to check all the plenum connections and test that the battery fans are working properly. Use the diagnostic software to read the battery temperature and to determine if data is good.

    Battery telltale steady — on

    It means that the bus voltage is less than 103 volts. Battery is discharged. Performance is reduced. You need to recharge the bike as soon as possible.

    Flashing battery telltale

    It means that there is a shorted cell or 15 °C temperature difference at one sensor compared to the average temperature of the battery pack. Check the battery temperatures with the diagnostic software. If you find a high temperature you need to allow the air plenum fans to cool the batteries down. Flashing temperature and battery telltales

    It means that the battery temperature is greater than 50°C, or that there is a battery temperature sensor error. You have to use diagnostic software to read the battery temperature and to determine if the data is good. In case of not correct data you need to replace the temperature sensors.

    06c Dashboard Fault Messages 22Sep08

    4 of 6

    Diagnostics Matrix and Repair Indication

    a

    a)

    . `1 5

    I

    U)

    0

    0 a

    Temperature/battery (steady-on)

    Flashing temperature/battery

    Battery temperature g reater t han +47C



    0 a

    Temperature (steady-on)

    0 0 c

    2

    0 -c

    Temperature (steady-on)

    Motor temperature greater than +126C

    ww ww

    Temperature (steady-on)

    0

    a) co

    a) ce

    Battery air-plenum fan failure

    a

    Paw CC

    Ww

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    co a)

    z



    3

    as

    Bus capacitor current fault

    2 al



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    10

    22

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    0

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    0 -C

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    Recommended service actions

    FlashingBattery

    I I

    Battery(steady-on)

    Batterytemperature sensor data error Busvoltage lessthan 103 VDC

    Shortedcell Or 15Ctemperaturedifference@onesensor comparedtotheaveragetemperatureof

    1. Re-charge bike Allow batterypacktocool, thenre-start chargecycle. Replacebatterypack

    I

    the batterypack

    busVlt

    06cDashboard FaultMessages22Sep08

    Busvoltage less than 101 VDC

    Re-charge bike

    2.

    Name of documentlNazwa dokumentu: Service and Training manual for Vectrix Dealers

    1.‘,7.4.,

    VECTRDC

    Document ID/Nr Dokumentu:

    VX-PS-081 Rv 3 Always check the latest revision before use — uncontrolled In printed format Date of Issue/Data

    wydania:

    9Sep08 Page/strona:

    PreparediWydawca A. Servino Revision History

    1 of/z 17

    Approved/Sprawit i Zatwierdzii C. Sistopaoli

    Date

    By

    Fixed misspelling, language corrections, from training and feedback

    9Sep08

    J-M Teves

    n/a

    Translated into English

    2May08

    C. Sistopaoli

    n/a

    Initial release

    20Jan07

    B. Akin

    Rv

    DCN

    3

    n/a

    2 1

    Description

    GLOSSARY BC: Battery Charger. MC: Motor Controller. The main circuit board of the bike. This is the "brain" of the bike. It's the component that "controls" all the information and the energy flow within the bike. ICM: Interface Control Module. Interface between the bike instruments (BC, lights, throttle. etc.) and the motor controller. DAaRT (REGEN THROTTLE): this is the patented Vectrix Throttle. It provides acceleration, deceleration and reverse gear. During deceleration, it recharges the batteries. ENCODER: It's the device that reads at every moment the angular position of the rotor's poles' pairs versus the stator. GEAR BOX: It's the box of gears: a sealed planetary gearing, in oil. TRUNK: Room for the helmet under the seat. SCOOTER DIAG: Diagnostic software used to check the bike's functionality, developed by VECTRIX. USB/CANBUS: Adapter cable used to connect the bike with the laptop. It's needed to use the diagnostic software

    VX-PS-081 Rv 3 Dealer Training Manual 12Sep08 (3)

    Name of document/Nazwa dokumentu:

    Service and Training manual for Vectrix Dealers

    VECTRIX

    Document ID/Nr Dokumentu:

    VX-PS-081 Rv 3 Always check the latest revision before use — uncontrolled in printed format

    Date of issue/Data wydania:

    12Sep08 Pageistronar 2 oflz 17 _ Prepared/Wydawca

    Approved/Sprawit i Zatwierdzit

    A. Servino

    C. Sistopaoli

    INDEX 1

    DISASSEMBLY OF THE SCOOTER 1.1

    Front Part 1.1.1

    Windshield

    1.1.2 Body panels, right and left 1.1.3 Chargers 1.1.4 Handlebar 1.2

    Central Part 1.2.1 Driver Seat 1.2.2 Body panels right and left, footrest and kick stand 1.2.3 Plenum 1.2.4 Battery

    1.3

    Rear Part 1.3.1 Grab handle 1.3.2 Passenger seat 1.3.3 Body panels 1.3.4 Rear Sub Frame 1.3.5 Shock absorbers 1.3.6 Motor Controller

    1.4

    Regen Throttle 1.4.1 Disassembly 1.4.2

    1.5

    Calibration

    Encoder

    1.6 Gear Box

    VX-PS-081 Rv 3 Dealer Training Manual 12Sep08 (3)

    Document ID/Nr Dokurnentu:

    Name of document/Nazwa dokumentu:

    VX-PS-060 Rv

    VECTRIX

    Dealer Defect Codes lst &2ndlevel

    Always check the latest revision before use — uncontrolled in

    printed format Date of issue/Dala

    wydania:

    12Sep08 Page/strona: 1 of/z 4

    Prepared/wydawca

    I Approvecl/Sprawif i Zatw[erdzit

    LJ-M Teves

    A. Kakol

    Revision Histor Rv DCN Description 7 n/a Added M17, and M2-13 Broken 6 n/a New codes added: E2-11 Not Calibrated MI6 Loose Handgrip 5 New code V2-13 Bent added n/a 4 n/a New second level codes: • V2-99 Visual Other (please describe) • M2-99 Mechanical Other (please describe) • E2-99 Electrical Other (please describe) • Q2-99 V2-99 Other (please describe) • E2-10 Miswired • Language correction n/a New code E 29 added 2 n/a New code E 28 added 1 n/a Initial release

    Date 12Sep08 14Jul08

    By J-M Teves A.Kakol

    29May08 12May08

    J-M Teves A.Kakol

    20Mar08 13Feb08 23Jan08

    A.Kqkol A.Kakol A. Kakol

    1. Purpose: Define the defect dealer codes. 2. Scope: Applies to all warranty claim work that dealers perform. To be used with the Warranty Claim Form (WCF) FO-135, FO-136, FO-137.

    First level codes - customer complaint Type I Code Description

    Type I Code

    Charger col

    Performance

    CO2 CO3

    Does not start to charge Does not charge for 100% During charging lights are on

    Electrical E01 E02 E03 E04 E05 E06 E07 E08 E09 El 0 El 1 E12 El 3 E14

    Instrument panel / dashboard shows wrong data Unusual gauge reading Speedometer needle gets suspended / hung / stuck Trip mode not able to switch to day mode Odometer stopped counting Air plenum fan not working Motor controller fan does not work Charger fan does not work Smoke from the scooter Telltale temperature indicator on Telltale battery indicator on Telltale busvlt indicator on Telltale bathot indicator on Telltale spanner indicator on

    Description

    P01 P02 P03 PO4 P05

    Hesitates during start up / acceleration Hesitates during running / hot V max not achieved Not able to reverse Power of the engine too weak

    P06 P07

    Bike stopped during ride Poor range

    Visual VO1

    Visual / Cosmetic

    001

    Other - please describe in detail

    FO 001,02

    Name of document/Nazwa dokumentu:

    Document IDINr Dokumentu.

    VX•VS-060 Rv 7

    VECTRIX

    Dealer Defect Codes 1st & 2nd level

    Always check the latest revision before use - uncontrolled in

    printed format Date of issue/Data wydania:

    12Sep08 Page/strona: 2 of/z 4

    Type / Code

    El 5 E16 E17 E18 El9 E20 E21 E22 E23 E24 E25 E26 E27 E28 E29

    Description

    Throttle fault message Encoder fault message Caphot fault message Hshot fault message Enghot fault message Capcur fault message Canbus fault message Can not go in the READY mode After READY mode can not start to GO mode Power drop with use of accessory Light issue Won't turn off Unexpected acceleration The scooter smells like burned scooter won't turn on

    Mechanical Type/ Code MO1 M02 M03 M04 M05 M06 M07 MO8 M09 M10 M 11 M12 M13 M14 M15 M16 M17

    Description Oil leakage from gear box Brake fluid leakage Vibrations Soft / spongy brakes Noisy motor controller fan Noisy charger fan Handle bar resistance or position Front brake hose catches / resistance Defective kickstand Wobble — shimmy Poor handling / drift Excessive vibration of windshield Locks or latch issue Noisy brakes Noisy gearbox Loose Handgrip Broken

    FO 001/02

    Name of document/Nazwa dokumentu:

    Document ID/Nr Dokumentu:

    VX-VS-060 Rv 7

    VECTRIX'

    Dealer Defect Codes 1st & 2ndlevel

    Always check the latest revision before use — uncontrolled in printed format Date of issue/Data wydania:

    12Sep08 Page/strona: 3 of/z 4

    Second level codes - Observation / Finding Visual Type / Code V2-01 V2-02 V2-03 V2-04 V2-05 V2-06 V2-07 V2-08 V2-09 V2-10 V2-11 V2-12 V2-13 V2-99

    Description Scratches Dent Residue I Stain Poor adhesion Poor position / alignment Poor printing Rust / Corrosion Unacceptable gap Burrs Screw head damaged Paint / Color Crack Bent Visual Other (please describe)

    Mechanical M2-01 M2-02 M2-03 M2-04 M2-05 M2-06 M2-07 M2-08 M2-09 M2-10 M2-11 M2-12 M2-13 M2-99

    Thread problem Rivet problem Weld Incorrect torque Loose Leaks Interference / rubbing Run out Washer issue No loctite Insufficient lubrication Silicone Broken Mechanical Other (please describe)

    Electrical E2-01 E2-02 E2-03 E2-04 E2-05 E2-06 E2-07 E2-08 E2-09 E2-10 E2-11 E2-99

    Discharged below minimum Wrong software Can not be reprogram Open circuit Short circuit Wires not connected / damaged Pins pulled out I damaged Burnt Solder defect Miswired Not Calibrated Electrical Other (please describe)

    FO 001A32

    Name or document/Nazwa dokurnentu:

    Document tDINr Dokumentu:

    VX-VS-060 Rv 7 9

    VECTRIX"

    Dealer Defect Codes 15t & 2nd level

    Always check the latest revision before use — uncontrolled in printed format Date of issue/Data wydania:

    12Sep08 Page/strona: 4 oflz 4

    Other Type / Code Q2-01 Q2-02 Q2-03 Q2-04 Q2-99

    Description Old revision Missing component Extra components Condensation I water Other (please describe)

    FO 001,192

    VS% • V WM,* 1111.• •

    Filling out Warranty Claim Form for Dealers & TSO

    VECTRIX

    Always check the latest revision before use — uncontrolled in printed format

    Date of issue/Data wydania:

    7Aug08 Page/strona: 1 oflz 7

    Pre ared/w dawca J-M Teves

    A. •roved/S•rawi4 i Zatwierdzil A. Kajcol

    Revision Histo Rv -' DCN Description 7 n/a Clarified instructions, updated WCF example, added references, switched TST to TSO, added TSS. 6 n/a Updated WCF example to newer format for reference. Updated document to fix print issue of pg. 2. Updated 2. to include internal and external. Added TST to 1. Updated Fig 1 title and returned parts from TST to Vectrix. Updated pg 1 and 2 instructions for coding the WCF. 5 n/a Removed F0-151 since USD will be used. 4 n/a Updated 5.0 and 6.0 to add Australian WCF, updated Figure 1 & 2 example for updated WCF format 3 n/a Updated 4.5 component number was incorrect. 2 n/a Updated Figure 1 - flowchart per team comments. 6.4 updated to include customer signature is optional for US. 1 n/a _ Initial release

    Date 7Aug08

    By J. Twombly

    17Jun08

    J-M Teves

    2Apr08 15Feb08

    J-M Teves J-M Teves

    1Feb08 30Jan08

    J-M Teves J-M Teves

    23Jan08 ,

    A. Ka.kol

    1. Purpose: Define the process for providing warranty reimbursement to dealers and recording TSO activities. 2. Scope: Applies to all warranty claim work that dealers and internal work performed. Alternate data collection arrangements for internal may be arranged / organized with Quality approval. 3. Definitions: WCF - Warranty Claim Form TSO - Technical Service Organization representative — regionally assigned Vectrix representative who reviews and if acceptable approves the warranty claim. TSS-Technical Service Specialist WOC — Work Order Code VPO — Vectrix Poland 4. Responsibilities: Dealers and ISO members are responsible to perform the warranty work in accordance with the service manual including the flat rate schedule for repairs and parts list costs. Dealers are responsible to fill out the warranty claim information and submit to TSO. A TSO member reviews and authorizes warranty reimbursement as appropriate. Finance receives the input from TSO and reimburses the dealer for the cost associated with warranty. Quality is responsible for trending and tracking field-related issues. VPO is responsible to process return parts see Returned Component Management VX-PS-031. 5. References: VX-VS-073 Vectrix On-line Service Manual FO-135

    Warranty Claim Form USA-USD (2 pgs)

    VX-PS-029 Rv 7

    Filling out Warranty Claim Form for Dealers & TST

    VECTRIX

    Always check the latest revision before use — uncontrolled in printed format Date of issue/Data wydania:

    29Jun08 Page/strong:

    Prepared/wydawca

    Approved/Sprawi-t i Zatwierdzit

    J-M Teves

    A. K4kol

    FO-136

    Warranty Claim Form IT-Euro (2pgs)

    FO-137

    Warranty Claim Form UK-GBP (2pgs)

    VX-VS-060

    Dealer Defect codes l st & 2'dlevel

    VX-VS-072

    Critical Parts ID and Traceability — external

    VX-VS-077

    Flat Rate Schedule

    VX-PS-031

    Returned Component Management

    VX-lP-005

    Packaging and Shipping Instructions

    2 of/z 7

    v n-r .a-ulAw INV I

    Always check the latest revision before use — uncontrolled in

    Filling out Warranty Claim Form for Dealers & TST

    VECTRDC

    printed format Date of issue/Data

    wydania:

    29Jun08 Page/strona:

    3 oflz 7

    Approved/Sprawil i Zatwierdzil A. Kgkol

    Prepared/wydawca J-M Teves Figure 1: Warranty Claim Form — Page 1

    Vortex Corporation aS &wool Bond OW New Bedford, MA 02745 Pficur (508) 9924300 Fax {508).992-6252 E ■eltalSctlkal322E0

    WARRANTY CLAIM FORM

    VECTRIX

    Dealer Ref:A-000

    StArcr

    Name 17- 3 Amy

    Address

    tc

    [ WCF: k _ DvD

    S‘hl,

    Si

    City

    State IA.1`

    Phone (EliF) el Se. -

    OE' 65

    CUSTOMER

    Name

    , c

    A

    City

    aca

    E-mail

    fi,1,1

    :

    Address

    Fax(

    1- -1'4C Zip Code 0

    Slate -. 1

    Phone (.1"-h) -1,1-

    Fax

    .

    .4

    Zip Code blte. '42

    cr.,6

    3 0...^-2. V '1'7 ' Y'r iqE-mail r-

    Elliall=1111111•1 V1N Number

    z1.5

    S

    Date In (dcf-mmm-yy)

    Distance;

    2-5

    A A

    Att.

    0

    9

    License plate Date Out (dd-mmm-yy)

    Miles 0 KM

    Disttmce IN

    Distance OUT

    Warranty start date

    Warranty Y/N

    11111E11013 ■

    PROBLEM DESCRIPTION:

    w;11

    vtot

    r!Anva ,

    ( 01

    l) o-

    1N.Di SLA 1,

    Customer declares Mat information stated on the Tone leave and Mal Ware has the legal dent andhar pentosiar l0 auibarize the above described repair wan( Payment, a required, for work net covered by warranty. v413 be marks trorriceLstaly after Ourriptetran crr work. AC wont will be perfaMed fully in accordance wrtb Vectrix's guidelines and procteluiaa•

    DEALER SIGNATURE

    CUSTOMER SIGNATURE (I approve1 agFe;spanwal =Mons)

    ClIc ►

    "

    ce

    ce

    6

    4c\

    Reference example Figure 1 and Figure 4. Warranty Claim Form two pages. Fill out this form out each time that service is performed on a Vectrix. The form is two pages that can be printed on the front and back of one page. Each line used must have every field completed.

    VX-PS-029 Rv 7

    VECTRIX

    Filling out Warranty Claim Form for Dealers & TST

    Always check the latest revision before use — uncontrolled in printed format Date of issue/Data wydania:

    29Jun08 Page/strona:

    Prepared/wydawca

    Approved/Sprawif i Zatwierdzil

    J-M Teves

    A. Kkkol

    4 of/z 7

    If the service procedure is not warranty related the form can be used by the dealer as a simple work order to track repairs on a Vectrix. It can be useful as a record to send to your TSS. For your first few warranty claim forms, it may be a good idea to contact your Vectrix TSS for assistance following the procedures. Also, the TSS will help establish if the work is covered under warranty. If the service procedure is covered under warranty the TSS will assign a WCF number that you will have to write on the top of each page. In this example the WCF number is seen as A-010-E. This code is unique and every WCF will have its own number assigned to it. Reference example Figure 1. Warranty Claim Form Page 1 • Dealer Ref: This number identifies each dealer. Each dealer will have its own number assigned to it. In the example above the Dealer Ref is A-00015 or the dealers work order number for internal tracking use • WCF: is the code that will be assigned to you by the TST when the WCF has been approved • DEALER: please include all your contact information. • CUSTOMER: please include all customer information. • VIN number: is the Vehicle Identification Number. You can locate this number on the back of the frame under the gray body panel (see picture below) — The top line of the engraved text. It's 17 characters Fluure 2: Reference location of the VIN on the bike

    VX-PS-029 Rv 7

    VECTRIX'

    Filling out Warranty Claim Form for Dealers & TST

    Always check the latest revision before use — uncontrolled in printed format Date of issue/Data wydania:

    29Jun08 Page/strona:

    Prepared/widawca

    Approved/Sprawif i Zatwierdzif

    J-M Teves

    A. Kqkol

    5 of/z 7

    Figure 3: Reference VIN location detail

    • • • • • • • •



    • •

    License Plate: Please print the license plate number of the bike. Date IN: the date when you received the bike. Format ddmmmyy (10Jun08). Date OUT: the date when you returned the bike to the customer. Format ddmmmyy (11Jun08). Distance: check the proper box- miles or kilometers. Distance IN: the mileage of the bike when it is taken in from the customer.. Distance OUT: the mileage of the bike when it is returned to the customer. (it can be different if you did a test ride otherwise it will be the same as the distance in). Warranty start date: this is the date that the warranty was registered, Warranty Y/N: This reflects whether or not the bike is still covered under warranty (if the repair has been preformed within two years of the warranty start date and if the customer has had all scheduled service completed). Please refer to the warranty booklet for the dates. PROBLEM DESCRIPTION: write what the customer was having problems with. Please fill out with the customer present. Please refer to the dealer defect codes file on the dealer portal (VX-PS-060). Use the first level codes to report the customer complaints. DEALER SIGNATURE: Please sign the document once you have completed the work. CUSTOMER SIGNATURE: Please have the customer sign on this line when all work is complete.

    Document ID/Nr Dokumentu:

    Name of document/Nazwa dokumentu:

    VX-PS-029 Rv 7 Always check the latest revision before use — uncontrolled in

    Filling out Warranty Claim Form for Dealers & TST

    VECTRIX'

    rinted format Date of issue/Data

    wydania:

    29Jun08 Page/strona:

    6 of/z 7

    Approved/Sprawi4 i Zatwierdzil

    Prepared/wydawca J-M Teves

    Jl

    A. Kqkol

    Figure 4. Warranty Claim Form — Page 2 0

    x

    Cif

    3

    a 8

    W

    -c

    0 Il

    °

    O

    0

    3

    CO

    2 1-

    4

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    ...

    A g

    ...,

    r•

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    .

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    8

    1 i g is -

    -" -)

    47 ....)

    Aut:ionzed by:

    >e, ,

    Authorized date:

    l

    Vectrix only

    Warranty Claim Form

    -0

    CC

    Second page: On this page you must write all procedures performed while the bike was in your shop. Write a different fine for every procedure your shop performs. • WCF: the same number recorded on the top of the first page (A-010-E). • Labor rate: write your hourly labor rate agreed upon with Vectrix. • 1st level code: the code relating to the customer complaint as reported on page one of F0135. Please refer to VX-PS-060 Defect Code List Level 1 and Level 2. • Technician: the name of the technician that performed the procedure. • Date: the date that the procedure was performed.

    VX-PS-029 Rv 7

    VECTRX

    Filling out Warranty Claim Form for Dealers & TST

    Always check the latest revision before use — uncontrolled in printed format Date of issue/Data wydania:

    29Jun08 Pae/strona:

    Prepared/wydawca

    Approved/Sprawit i Zatwierdzit

    J-M Teves

    A. Kqkol

    • •

    • • • • • • •

    7 of/z 7

    Operation code: the code that explains the kind of procedure performed and directly relates to the part the procedure was performed on. Old Serial: the serial number of the broken part that was replaced. It has to be filled only for the Critical components. Please refer to the Critical Component VX-VS-072. This can be found under the service tab on the Dealer Portal. New Serial: This is the serial number of the new part. Again, this only needs to be filled out for Critical Components refer to VX-VS-072. Labor Time (h): this is the time given to perform the procedure given on the Flat Rate Schedule. Please refer to the Flat Rate Schedule provided in the service tab of the Dealer Portal. Labor cost: This is the labor time multiplied by your labor rate. Part cost: this is the cost of the part reflected in the Parts Manual (taxes excluded). Other cost: In this field please include any additional costs incurred while performing these procedures. Please explain these costs in detail in the Notes field provieded on F0135. 2nd level code: This is the code relating to the solution of the customer complaint. Please see below and refer to VX-PS-060. Notes I Data: in this field please include any comments or notes.

    After the repairs are performed please total your labor costs, part costs and other costs in the provided fields at the bottom of Page on F0135. Please report the sum of the three totals in the Grand Total Field. if the total costs are greater than $2500 it is required that you notify your Technical Service Specialists immediately in order for your Warranty expenses to be approved. First and Second Level Codes: When a customer brings a bike in for repair please refer to the list of first level codes (VX-VS-060) and choose the one that most accurately describes the customer complaint. Use this code to fill the problem description on the first page and the first level code on the second page. Second level codes are directly related to the performed procedure and explain why you chose to preform this operation.

    Note: if you do not find the appropriate 1st or 2nd level code please contact the TSO members as we are always working to improve our documentation. In addition, our TSS members can assist in resolving the issue.

    Vectrlx Corporation 55 Samuel Bamet Blvd. New Bedford, MA 02745 Phone: (508) 992-5300 Fax; (508)-992-6252 senficefavectrixuse.com

    VECTRIX OLALER

    Name

    Address Zip Code

    State

    City Phone

    E-mail

    Fax

    CUSTOWIEF,

    I Name

    Address State

    City Phone

    Fax

    Zip Code E-mail

    BIKE

    License plate

    VIN Number Date In (dd-mmm-yy) Distance:

    Miles

    n

    Date Out (dd-mmm-yy)

    KM

    Distance IN

    Distance OUT

    Warranty start date

    Warranty YIN



    Customer declares that Information stated on the form is true and that he/she has the legal right and/or permission to authorize the above described repair work. Payment, if required, for work not covered by warranty. will be made Immediately after completion of work. All work will be performed fully in accordance with Vectrix's guidelines and procedures.

    DEALER SIGNATURE

    CUSTOMER SIGNATURE (l approve / agree general conditions)

    FO-135R511Apr08

    PROBLEM DESCRIPTION:

    E

    _

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    '

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    74 .", ..,rr

    ***Grand Total:

    CriticalSpare Part

    a) -

    0

    0

    Authorized by:

    * refer toservice manual

    Warranty Claim Form

    Labor rate:

    .7

    ils

    io _

    VECTRIX"

    Name of document

    Document ID

    Flat Rate Schedule

    Always check the latest revision before use - uncontrolled in printed format

    VX-VS-077 Rv -I

    Date of issue:

    15-Jul-08 Pagetstrona: 1 of/z 1

    Prepared

    Approved

    J. Twombly

    C. Sistopaoli

    WOC Number S-XC-S00001 S-XC-S00002 S-XC-S00005 S-XC-S00007 S.-XC-S00011 S-XC-S00012 S-XC-S00013 S-XC-S00015 S-XC-S00018 S-XC-S00021 S-XC-S00023 S-XC-S00024 S-XC-S00025 S-XC-S00028 S-XC-S00030 S-XC-S00032 S-XC-S00033 S-XC-S00034 S-XC-S00036 S-XC-S00037 S-XC-S00038 S-XC-S00039 S-XC-S00042 S-XC-S00045 S-XC-S00047 S-XC-S00048 S-XC-S00049 S-XC-S00050 S-XC-S00051 S-XC-S00052 S-XC-S00053 S-XC-S00054 S-XC-S00057 S-XC-S00061 S-XC-S00062 S-XC-S00063

    Procedure Frame Assembly replacement Front Fork Replacement Ignition Lock Cover Cap Replacement Side Stand Replacement Front Wheel Replacement Front Wheel Axel Replacement Rear Wheel Replacement Motor/Swingarm Replacement Breather Plug Swingarm Washers/Nuts Brake side Swingarm + Fasteners Encoder Sensor Replacement Encoder Cover Rear Brake Rotor Replacement Front Brake Rotor Replacement Rear Master Cylinder Replacement Rear Disc Brake Caliper Replacement Rear Brake Hose Replacement Front Master Cylinder Replacement Front Disc Brake Caliper Replacement Front Brake Hose Replacement Brake Lamp Switch Replacement Rear Shock Replacement Front Fairing Bracket Front Left Fairing Support Front Right Failing Support Trunk Replacement ASM Sub-Frame - Rear Trunk Liner + Fasteners Seat Switch & Trunk Light Left Rear Lighting Bracket Right Rear Lighting Bracket Battery Replacement Handle Bar Cap Clamp Handle Bar Clamp Screws Handlebar Grip Replacement

    VX-VS-077 Rv 1 Flat Rate Schedule 151u108.xls

    Hours 14.00 3.00 0.08 1.00 0.50 0.42 0.67 3.00 0.16 0.16 0.25 0.67 0.16 0.50 0.50 0.50 0.50 1.50 0.50 0.50 1.00 0.16 0.67 2.25 0.67 0.67 2.50 2.50 2.50 0.75 1.00 1.00 1.50 0.5 0.5 0.08 1 of 7

    fisil) VECTRIX

    Name of document

    Document ID

    Fiat Rate Schedule

    Always check the latest revision before use uncontrolled in printed format

    VX-VS-077 Rv 1 -

    Date of issue:

    15-Jul-08 Page/strona: 1

    Prepared

    Approved

    J. Twombly

    C. Sistopaoli

    WOC Number S-XC-S00064 S-XC-S00065 S-XC-S00066 S-XC-S00067 S-XC-S00068 S-XC-S00069 S-XC-S00074 S-XC-S00077 S-XC-S00078 S-XC-S00079 S-XC-S00080 S-XC-S00082 S-XC-S00083 S-XC-S00084 S-XC-S00085 S-XC-S00086 S-XC-S00087 S-XC-S00088 S-XC-S00091 S-XC-S00092 S-XC-S00093 S-XC-S00094 S-XC-S00095 S-XC-S00096 S-XC-S00097 S-XC-S00098 S-XC-S00099 S-XC-S00102 S-XC-S00104 S-XC-S00106 (Red) S-XC-S00107 (Blue) S-XC-S00108 (Silver) S-XC-S00109 (White) S-XC-S00110 (Green) S-XC-S00116 (Red) S-XC-S00117 (Blue)

    Procedure Left Handlebar Control Replacement Left Mirror Replacement Right Mirror Replacement Handlebar lower clamp replacement Handlebar Weight Replacement Handlebar Replacement Rotating Cam Sub Assembly Regen Throttle Box TPS Magnet Assembly Regen Throttle Sensor Replacement Battery Charger Replacement VEC4000 VEC5000 VEC2000 - Encoder Glove Compartment Release Cable Replacement Trunk Release Cable Replacement Latch, Giovebox Trunk Latch Replacement Instrument Panel Cluster Replacement Headlamp Assembly or Headlamp Bulb Replacement Right Front Turn Signal Lens Replacement Left Front Turn Signal Lens Replacement Tail/Brake Lamp Replacement Left Rear Turn Signal Lens/Bulb Lamp Replacement Right Rear Turn Signal Trim Panel Replacement Left Rear Turn Signal Trim Panel Replacement Right Rear Directional Swingarm Cover Replacement Brake Side Swingarm Cap Left Running Board Panel Replacement (Front) Left Running Board Panel Replacement (Front) Left Running Board Panel Replacement (Front) Left Running Board Panel Replacement (Front) Left Running Board Panel Replacement (Front) Left Running Board Panel Replacement (Rear) Left Running Board Panel Replacement (Rear)

    VX-VS-077 Rv 1 Flat Rate Schedule 15Ju108.xls

    of/z 1

    Hours 0.75 0.00 0.00 0.66 0.00 1.50 0.42 0.75 0.33 1.00 0.50 3.50 3.50 3.00 1.00 1.00 0.33 0.17 1.00 0.33 0.50 0.50 0.75 0.75 0.75 0.75 0.75 0.17 0 0.75 0.75 0.75 0.75 0.75 0.75 0.75 2 nf 7

    Name of document

    Document iD

    Flat Rate Schedule

    Always check the latest revision before use - uncontrolled in printed format

    VX-VS-077 Rv 1

    VECTRIX

    Date of issue:

    15-Jul-08 Page/strona:

    1 of/z 1

    Prepared

    Approved

    J. Twombly

    C. Sistopaoli

    WOC Number S-XC-S00118 (Silver) S-XC-S00119 (White) S-XC-S00120 (Green) S-XC-S00126 (Red) S-XC-S00127 (Blue) S-XC-S00128 (Silver) S-XC-S00129 (White) S-XC-S00130 (Green) S-XC-S00134 (Red) S-XC-S00135 (Blue) S-XC-S00136 (Silver) S-XC-S00137 (White) S-XC-S00138 (Green) S-XC-S00142 (Red) S-XC-S00143 (Blue) S-XC-S00144 (Silver) S-XC-S00145 (White) S-XC-S00146 (Green) S-XC-S00152 (Red) S-XC-S00153 (Blue) S-XC-S00154 (Silver) S-XC-S00155 (White) S-XC-S00156 (Green) S-XC-S00162 S-XC-S00165 S-XC-S00168 S-XC-S00173 S-XC-S00178 S-XC-S00186 S-XC-S00188 (Red) S-XC-S00189 (Blue) S-XC-S00190 (Silver) S-XC-S00191 (White) S-XC-S00192 (Green) S-XC-S00193 S-XC-S00194

    Procedure Left Running Board Panel Replacement (Rear) Left Running Board Panel Replacement (Rear) Left Running Board Panel Replacement (Rear) Right Running Board Panel Replacement (Rear) Right Running Board Panel Replacement (Rear) Right Running Board Panel Replacement (Rear) Right Running Board Panel Replacement (Rear) Right Running Board Panel Replacement (Rear) Right Running Board Panel Replacement (Front) Right Running Board Panel Replacement (Front) Right Running Board Panel Replacement (Front) Right Running Board Panel Replacement (Front) Right Running Board Panel Replacement (Front) Left Rear Body Panel Replacement Left Rear Body Panel Replacement Left Rear Body Panel Replacement Left Rear Body Panel Replacement Left Rear Body Panel Replacement Right Rear Body Panel Replacement Right Rear Body Panel Replacement Right Rear Body Panel Replacement Right Rear Body Panel Replacement Right Rear Body Panel Replacement Left Lower Trim Panel Replacement Right Lower Trim Panel Replacement Console Trim Panel Replacement Rear Lamp Housing Assembly Replacement Lower Center Tail Piece Front Lower Fairing Panel ReplaceMent Front Fender Replacement Front Fender Replacement Front Fender Replacement Front Fender Replacement Front Fender Replacement Rear Inner Fender Rear Fender Replacement

    VX-VS-077 Rv 1 Flat Rate Schedule 15Jul08.xls

    Hours 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.00 0.00 0.33 0.50 0.50 1.00 0.25 0.25 0.25 0.25 0.25 0.50 0.67 3 of 7

    Name of document

    Document ID

    VX-VS-077 Rv 1

    VECTRIX

    Flat Rate Schedule

    Always check the latest revision before use - uncontrolled In printed format Date of issue:

    15-Jul-08 Page/strona:

    Prepared J. Twombly

    WOC Number S-XC-S00199 (Red) S-XC-S00200 (Blue) S-XC-S00201 (Silver) S-XC-S00202 (Green) S-XC-S00203 (White) S-XC-S00214 (Red) S-XC-S00215 (Blue) S-XC-S00216 (Silver) S-XC-S00217 (White) S-XC-S00218 (Green) S-XC-S00223 (Red) S-XC-S00224 (Blue) S-XC-S00225 (Silver)

    Procedure Rear Seat Handle Replacement Rear Seat Handle Replacement Rear Seat Handle Replacement Rear Seat Handle Replacement Rear Seat Handle Replacement Left Front Fairing Replacement Left Front Fairing Replacement Left Front Fairing Replacement Left Front Fairing Replacement Left Front Fairing Replacement Right Front Fairing Replacement Right Front Fairing Replacement Right Front Fairing Replacement S-XC-S00226 (White) Right Front Fairing Replacement S-XC-S00227 (Green) Right Front Fairing Replacement S-XC-S00232 Upper Front Fairing S-XC-S00234 Instrument Panel Upper Trim Replacement S-XC-S00239 Instrument Panel Lower Trim Replacement S-XC-S00243 Instrument Cluster Bezel Handlebar Upper Cover Replacement S-XC-S00244 Handlebar Lower Cover Replacement S-XC-S00246 S-XC-S00251 Glovebox Door Glovebox Liner S-XC-S00257 S-XC-S00266 Rear Cheek Emblem S-XC-S00278 Tire Skirt, Front Fender S-XC-S00283 Front Seat Replacement S-XC-S00284 Rear Seat Replacement S-XC-S00285 Interface Control Module Replacement S-XC-S00286 Windshield Replacement S-XC-S00289 Horn Replacement S-XC-S00290 Motor Controller Replacement S-XC-S00294 Gearbox Assembly (desc) S-XC-S00297 LP Illuminator Assembly S-XC-S00299 Left Air Snorkel S-XC-S00300 Right Air Snorkel S-XC-S00301 Grimeca Front Rim VX-VS-077 Rv 1 Flat Rate Schedule 15Jul08.xfs

    1 offz 1

    Approved

    C. Sistopaoli

    Hours 0.25 0.25 0.25 0.25 0.25 0.66 0.66 0.66 0.66 0.66 0.66 0.66 0.66 0.66 0.66 0.16 1.00 1.00 0.08 0.25 0.75 0.75 1.00 0.5 0.50 0.08 0.42 0.25 0.08 3.00 2.50 1.50 0.75 1 0.50 4 of 7

    Name of document

    Document ID

    VX-VS-077 Rv 1

    VECTRIX

    Flat Rate Schedule

    Always check the latest revision before use - uncontrolled in printed format Date of issue:

    15-Jul-08 Pagelstrona: 1 Of/Z 1

    Prepared

    Approved

    J. Twombly

    C. Sistopaoli

    WOC Number S-XC-S00302 S-XC-S00303 S-XC-S00304 S-XC-S00305 S-XC-S00306 S-XC-S00307 S-XC-S00308 S-XC-S00313 S-XC-S00315 S-XC-S00323 S-XC-S00324 S-XC-S00329 S-XC-S00332 S-XC-S00333 S-XC-S00339 S-XC-S00342 S-XC-S00343 (yellow) S-XC-S00344 S-XC-S00345 S-XC-S00346 (Black) S-XC-500347 (Black) S-XC-S00348 (Black) S-XC-S00349 (Black) S-XC-S00350 (Black) S-XC-S00351 (Black) S-XC-S00352 (Black) S-XC-S00353 (Black) S-XC-S00354 (Black) S-XC-S00355 (Black) S-XC-S00358 (Black) S-XC-S00359 S-XC-S00360 S-XC-S00361 S-XC-S00363 S-XC-S00364 S-XC-S00365

    Procedure Bracket Seat Hinge Air Inlet Scoop, Left Air Inlet Scoop, Right Screen, Inlet, Scoop Ignition Switch Replacement Battery Cooling Fan Housing Replacement Air Plenum Hardware Inlet Scoop Adapter, left Inlet scoop Adapter, right Charger DC Power Cable A/C Power Cord Replacement Rear Side Panel Emblem/Nameplate Replacement Trunk Latch Mount Bracket L.P Illuminator Accessory Power Outlet Replacement Charger AC input power Charger AC input power Charger DC power cable Battery Charger Replacement Left Front Fairing Replacement Right Front Fairing Replacement Right Running Board Panel Replacement (Rear) Right Running Board Panel Replacement (Front) Left Rear Body Panel Replacement Right Rear Body Panel Replacement Front Fender Replacement Rear Seat Handle Replacement Left Running Board Panel Replacement (Front) Left Running Board Panel Replacement (Rear) Rear Seat Handle Replacement Brake FR-Hose Juan Brake RR-Hose Juan Brake RR-MasterCyl 12mm Led trunk light Rear Tyre Rear Rim wheel

    VX-VS-077 Rv 1 Flat Rate Schedule 15Ju108.xls

    Hours 0.66 0.5 0.5 0.5 3.00 0.50 1.00 0.5 0.5 1.50 1.50 0.75 0.25 0.75 0.50 1.50 1.50 1.50 0.50 0.66 0.66 0.50 0.50 0.75 0.75 0.25 0.25 0.50 0.50 0.25 1.00 1.50 0.50 1.00 0.67 0.67 5 of 7

    VSPO VECTRIX

    Name of document

    Document ID

    Flat Rate Schedule

    Always check the latest revision before use - uncontrolled in printed format

    VX-VS-077 Rv 1

    Date of issue:

    15-Jul-08 Page/strana: 1 of/z 1

    Prepared

    Approved

    J. Twombly

    C. Sistopaoli

    WOC Number S-XC-S00366 S-XC-S00367 S-XC-S00368 S-XC-S00369 S-XC-S00370 S-XC-S00370 S-XC-S00393 S-XC-S00394 S-XC-S00395 S-XC-S00409 S-RW-S00006 S-RW-S00007 S-RW-S00011 S-RW-S00013 S-RW-S00024 S-RW-S00033 S-RW-S00033 S-RW-S00034 S-RW-S00037 S-RW-S00037 S-RW-S00038 S-RW-S00077 S-RW-S00093 S-RW-S00094 S-RW-S00095 S-RW-S00294 S-ST-S00077 S-ST-S00011 S-ST-S00013 S-ST-S00024 S-ST-S00033 S-ST-S00037 S-ST-S00057 S-ST-S00092 S-ST-S10001 S-TH-S00007

    Procedure Front Tyre Front Rim Wheel Brake FR-MasterCyl Brake RR-MasterCyl 12mm Front Disc Brake Pads Replacement Rear Disc Brake Pads Replacement Left Brake Lever Replacement Right Brake Lever Replacement Spring Fuse Replacement Ambient Temperature Sensore Replacement Side Stand Front Tyre Mounting and Dismounting Rear Tyre Mounting and Dismounting Encoder Sensor Inspection Rear Brake Fluid Replacement/Flushing the System Rear Brake Caliper Inspection Rear Hydraulic Brake Hose Inspection Front Brake Fluid Replacement/Flushing the System Front Brake Caliper Inspection Front Hydraulic Brake Hose Inspection Regen Throttle Lubrification Right Front Turn Signal Bulb Replacement Left Front Turn Signal Bulb Replacement License Plate Lamp Replacement Gearbox Assembly (desc) Regen Throttle Adjustment Procedure Front Tire Balancing Rear Tire Balancing Encoder Programming Procedure Hydraulic Rear Brake System Bleeding Hydraulic Front Brake System Bleeding Battery Recover Headlamp Aiming Software Upgrade Side Stand

    VX-VS-077 Rv 1 Flat Rate Schedule 15Jul08.xls

    Hours 0.50 0.50 0.50

    0.50 0.16 0.16

    0.17 0.17 0.08 1.75 2.50 1.00 0.33 0.50 0.75 0.67 0.33 0.75 0.50 0.33 0.50 0.25 0.50 0.50 0.75 1.50 0.25 0.17 0.17 0.17 0.42 0.33 0.50 0.50 0.17 0.08 6 of 7

    ._

    srio

    VECTRIX

    Name of document

    Document ID

    Flat Rate Schedule

    Always check the latest revision before use - uncontrolled In printed format

    VX-VS-077 Rv 1

    Date of issue:

    15-Jul-08 Page/strona: 1 of/z 1

    Prepared

    Approved

    J. Twombly

    C. Sistopaoli

    WOC Number S-TH-S00045

    Procedure Front Fairing Bracket

    VX-VS-077 Rv 1 Flat Rate Schedule 151u108.xls

    Hours 1.00

    7 of 7

    Vectrix Corporation Tech Plaza III 76 Hammarlund Way, Suite 250 lvilddletown, RI 02842 phone: 401.846.9993 fax: 401.648.9994

    VECTR1K CERTIFICATE OF VEHICLE SETUP & PREDELIVERY

    This form and the actions Indicated must be completed for each new vehicle prior to delivery to the owner. Each action must be acknowledged with a mark in the space provided. This form must be signed by the Dealer's Service Technician, the Dealer's Representative, and the Owner.

    'VEHICLE INFORMATION

    DEALER INFORMATION

    Model

    Dealer Name-

    I Year:

    City:

    State:

    Date of Sale:

    Current Mileage:

    Model:

    Address: ZIP Code:

    Owner Name:

    Phone:

    Address:

    ❑ Reinove vehicle from crate, inspect vehicle for damage ❑ Install: ❑ VVindshfeld ❑ Mirrors ❑ Handlebar end weights ❑ Sidesland - locks in up and down position, moves freely ❑ Battery - charge fully ❑ Tires - check/adjust air pressure 0 Front 32 psi (2.2 bar) ❑ Rear 40 psi (2.8 bar) ❑ Front brake - check hoses, fluid level and lever movement ❑ Rear brake - check hoses, fluid level and lever movement ❑ Clean vehicle ❑ Check operation of the trunk and glove box

    City:

    State:

    Phone:

    E-mail:

    ELECTRICAL COMPONENTS: ❑ Ignition switch ❑ Lights ❑ Front ❑ llear ❑ License Plate ❑ Instrument pod lights ❑ Odometer/Trip meter display ❑ Headlamp - high and low beam, high beam indicator fight ❑ High beam flasher ❑ Turn signals - front & rear, left & right ❑ Horn - high/low ❑ On/Off power switch ❑ Running lights ElFront ❑Rear

    ZIP Code:

    ❑ Brake lights ❑ Front b eke ❑ Rear brake

    FIRMWARE: ❑ ❑ ❑ ❑

    Motor controller Instrument cluster Charger ,CM

    ROAD TEST: ❑ Start sequence ❑ Throttle/Regen/Reverse ❑ Motor operation ❑ Brake operation - front & rear ❑ Vehicle handling ❑ Speedomeler/Odometer function

    Service Technician: I certify that I have completed the above checks in accordance with the tnandiacturer's setup and predelivery instructions.

    Acknowledgemenicheckboxes; D=Deater0=Owner

    0 ❑ ❑ Visual inspection ❑❑ Operator's instruments and controls demonstrated ❑❑ Controls adjusted ii needed ❑❑ Received key ❑ Record key number ❑

    Owner: I certify that I have visually inspected the vehicle and found no defects I have had my owner's orientation and received the above items. Owner Signature

    D Battery ❑❑ Safety information and maintenance explained ❑f: Charging explained ❑CI Conditioning process explained ❑❑ Range explained

    .

    Date

    Dealer Representative: I certify that t am the delivering Dealer and that this vehicle has been prepared for delivery according to all setup and predeilvery Instructions. I have presented :he owner's orientation and delivered the above items. Dealer Representative's Signature

    Date

    Pink Copy for Dealer, Yellow Copy for Customer, White Copy returned to Vectrix, Attn Dealer Relations Manager

    ,11111iAgll A li3AllAnfAi d cif-11,0i 4

    OWNER PREDELIVERY CHECKLIST D ❑ Software upgrade Received vehicle literature kit including: ❑ ❑ Limited Warranty ❑ Return completed warranty card to Vectrix DO Owner's Manual

    Date

    Printed Name

    Service Technician Signature

    kt)

    VECTRIX

    Name of document

    Document ID

    Planned Maintenance

    Always check the latest revision before use — uncontrolled In printed format

    VX-VS-079 Rv 2

    Date of issue:

    12-Sep-08 1 oflz 2 Approved C. Sistopaoli Page:

    Prepared J. Twombly

    General In order to keep valid the warranty, the service should be done after 30 days, 6 months, 12 months and 18 months from the purchasing, without any mileage limitation. There's a tolerance of ± 30 days that the repairs must be done (i.e.: 1'1service must be done within 60 days, 2ndwithin 6 months + 30 days, etc). Please refer to the service manual http://www.vectrixservice.comWork Order Code referenced in this maintenance.

    First Planned Maintenance (30 days) Diagnostic Software: Software Upgrade (reference WOC: S-ST-10000) Throttle Alignment Check Throttle Calibration (reference WOC: S-ST-S0077) Mechanical: Fan (Plenum, Motor Controller and Charger) check plug in and check if functioning Lighting check - check for functioning> running light, hi / low front beam, directionals right / left and front / rear, license plate light Brake pads and brake fluid level check (reference WOC: S-RW-S00033 rear & S-RW-S00037) Brake caliper check & tightening torque (reference WOC: S-RW-S00033 rear & S-RW-S00037) Front subframe tightening check (reference: WOC: S-XC-S00045) Windshield tightening check (reference: WOC: S-XC-S00286 Installation step 4) Tire pressure check (reference owner's manual)

    All the checks mentioned in this list will take about 30min. Service to be paid by the customer. Any repairs performed after the checks must be reported in Warranty Claim Form and charged to the customer or claimed to Vectrix as Warranty.

    Regular Planned Maintenance (6, 12, 18 months) Diagnostic Software: Software Upgrade (reference WOC: S-ST-10000) Encoder cleaning and calibration (reference WOC: S-RW-S00024) Throttle Alignment Check Mechanical: Fan (Plenum, Motor Controller and Charger) check - plug in and check if functioning Throttle box check & eventual cleaning Lighting check - check for functioning> running light, hi / low fron beam,

    VX-VS-079 Rv 2 Planned Maintenance 12Sep08.xls

    1 of 2

    Name of document

    Document ID

    Planned Maintenance

    Always check the latest revision before use — uncontrolled In printr format

    VX-VS-079 Rv 2 VECTRIX

    Date of issue:

    Prepared J. Twombly

    12-Sep-08 229e: 1 of/z 2 Approved C. Sistopaoli

    directionals right / left and front / rear, license plate light Trunk seat switch and kickstand switch check - functioning Brake pads and brake fluid level check (reference WOC: S-RW-S00033 rear & S-RW-S00037) Brake caliper check & tightening torque (reference WOC: S-RW-S00033 rear & S-RW-S00037) Break disc screws check if hand tight. If loose (reference WOC: S-XC-S00370 Installation step 5) Side stand tightening torque check (reference WOC: S-XC-S00007 Installation step 2.) Frame bracket (body panel attachment — S00410) tightening torque check (tbd) Windshield (reference: WOC: S-XC-S00286 Installation step 4.) and front subframe tightening check (reference: WOC: S-XC-S00045) Rear shock tightening torque check - (reference WOC: S-XC-S00042 installation step 2) Tire pressure check (reference owner's manual) Test ride (check bike general behaviour and bike handling) All the services/activities mentioned in this list will take about 75min. Service to be paid by the customer. All the repairs performed after the checks must be reported in WCFs and charged to the customer or claimed to Vectrix as Warranty.

    VX-VS-079 Rv 2 Planned Maintenance 12Sep08.xls

    2 of 2

    Training Assessment Please answer each question to the best of your ability by circling the most appropriate answer(s). 1.) What is the maximum weight allowed on the rear sub-frame including the cargo box? (a) 15lbs (b) 50lbs 0 nibs (d) 25Ibs 2.) What should you do when a customer sees the high temperature telltale light comes on? (a) Call for Vectrix Dealer Assistance (b) Recharge the bike e

    Slow the vehicle down and if light still persists allow bike to cool by shutting it down

    3.) What should you do when a customer sees the battery icon telltale light on? (a) Call for Vectrix Dealer Assistance (b) Slow down to allow vehicle to cool 0) Recharge bike (d) Slow the vehicle down and If the light still persists allow bike to cool but shutting it down 4.) What pieces of information are most important to receive from the customer when diagnosing a bike? (a)

    How many miles are on the vehicle

    (b) What state of charge is on the bike (c) What is the ambient temperature outside (d) What is the customers user profile e

    What Telltale lights and fault messages are reading in Odometer display

    X(f) All of the above 5.) What would cause a battery to take longer than 5 hours to fully charge? ((2)) The battery is too hot (b) The battery is fully discharged

    (c) The outlet is 220 volts 6.) How do you properly store the bike for long term storage? (a)

    Fully discharge bike

    (b) Full charged Fully charged and recharged every 3 months (d) 50% charged 7.) Which of the following ranges is not normal? (a) 65 miles @ 25mph (b) 20 miles @ 60mph (c) 35 miles @ average city driving conditions (C) 25 miles @ average city driving conditions 8.) Which factors influence the range of a Vectrix? (a) Tire pressure (b) Total load on bike (c) Driving style (d) Speed (e) Temperature (1) Slope of riding (g) Use of regenerative braking (h) Number of starts and stops (ED All of the above 9.) What do you need to do if the Diagnostic software crashes while uploading firmware? (a) Restart bike and computer

    6

    ) Do not shut off bike and restart computer

    (c) Send the M/C to Vectrix for low level reprogramming (d) Recharge bike 10) Which of the following things is not possible to do with scooter diagnostic without lifting the rear tire off the ground?

    (a)) Throttle calibration (b) Encoder calibration (c) Single modules temperature check (d) Check encoder offset 11.) What are some of the possible reasons the scooter's dashboard will not turn on? (a) Kilt switch in off position (b) Broken charger X (c) Blown M/C fuse ()Broken ICM 12.) What are some of the possible reasons the scooter will not charge?

    (a) Kill switch in off position roken Charger (c) Broken 1CM 13.) What does it mean when the speedometer reads 83 Km/h when testing the throttle? 7),Loc-tqa •1- P:12 m(L. •

    14.) When do you use an In-Rush Current Limiter? :-Aos•

    15.) What should you do to activate the warranty?

    F

    -

    16.) What are the ft and 2nd level codes?

    17.) How do you know if a replaced part is considered a critical component?

    tikj4

    ;3-C3CA,

    18.) When should you fill out a WCF? (a) Whenever you perform maintenance on a Vectrix @Whenever you perform maintenance on a Vectrix and want reimbursement

    (c) Whenever you order a part (d) Whenever you deliver a bike 19.) When should you fill out a PDI form? (a) Whenever you perform maintenance on a Vectrix (b) Whenever you perform maintenance on a Vectrix and want reimbursement (c) Whenever you order a part henever you deliver a bike

    uiagnostic Software Setup 1. 2.

    3. 4. 5. 6. 7. 8.

    9.

    VECTRIX"

    insert the cd Copy the two folders located in the cd (ScooterSW and ScooterDlag) in your root directory (C:1): The ScooterSW folder contains the firmware you will upload on the bikeS. Please download always in this folder any new released firmware that you will find In the Dealer Portal The ScooterDiag folder contains the diagnostic software Copy the 4 .dll files in the C:\Windows\System folder The 4 .dll files are needed by the diagnostic software to work Remove the cd Open the folder CAS000terDiaglVer 0.5 and select the file "scooterdiag" Right click on the file and send a link to the desktop Close the folder Right click on the new icon on the desktop link to scooterdiag". Choose "properties' and 'change icon-. You can now assign to the link the "VectTif icon located in CAScooterDiagIVer 0.5 by browsing your hard drive. Double dick on the link to scooterdiag" file on your desktop to run the Vectrix Diagnostic Software

    Training Book Table of Contents

    VECTRIX'" •

    Technical Presentation



    Bike Use o Owner's manual review o Points of Reference



    Troubleshooting o How to install the CANBUS adapter o How to use the Diagnostic Software o How to diagnose the most common issues o Vectrix Schematics Diagrams o Service and training manual for Vectrix Dealers •

    Service Manual & Parts Manual



    Batteries



    MC/Fuse



    Rear Wheel



    Swing Arm



    Gear Box



    Encoder

    • Throttle



    ICM



    Charger

    Warranty Process o Filling out Warranty Claim Form o WOC o Dealer Defect Codes 1st & 2ndlevel o o o o





    Flat Rate Schedule Critical Parts — Traceability Technical Service Bulletins Packaging & Transport Order Instructions

    Other o o o o

    PDI Planned Maintenance Suggested Retail Spare Parts Prices Training Assessment o Training Survey

    01 Dealer Training TOC 10sep08

    1 of 1

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    9/10/2006 0:47 AM

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    NEIT10009•Rev 01•Crtteel Component List -Extensa

    7/9/2008 10:47 AM

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    11131801113 0529084

    6/11120009 :26 AM

    Battery preventive ma inemarce to comter self discharge

    6111750606-P15 01-Release 0509611

    5/19/2001 11.11 AM

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    NIM111805,111_apr_05•Rer 0L•1111-A

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    nar9e103 13mar01 RI .4•Rev 02

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    11111110504 21 mann-Per 01- RD A

    5/19/2008 11:09 014

    Electrically Connecting Battery

    09750602-Res 01•Vectrei [man [Lyrae Limiter T58 03130110.8

    5/19/2001 L1:05 AM

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    11111130007-Rer 01-Wobble

    5/19/2001 11:09 AM

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    NEIT90801-Rev 01•Esumated Range Repair•13Mar08

    5/16/2001 12:37 PM

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    C7144,4e) Charging update

    VECT Rix

    IL ECTilrEl;

    GOOD- CLEW N. FUN

    Reference: NBTB0814

    Rev: 1

    I Issue Date: 30Oct08

    The dealer has loaded new software to improve the battery handling and accuracy of the fuel gauge. In order to finalize the actions with this upgrade, please perform the following actions upon receiving your scooter back from the dealer. Please add this to your owner's manual CONSUMER RESPONSIBILITY 1.0 DO NOT recharge the bike yet. Begin the batte management initialization routine by immediately evz .., . .,,, discharging the battery until the battery light —,..A illuminates. Then follow steps 2-5 to complete the initialization. ,

    2.0 Set a pre-charge cooling delay. This selectable pre-charge cooling delay has been incorporated into the charging algorithm to cool the batteries prior to charging. This increases the charge efficiency. It is recommended that a delay be used whenever possible and that the duration of the delay be made as long as time permits. Set a pre-charge cooling delay as follows: 2.1

    Unplug the bike.

    NPTB0814-1 Rv 1 Software Upgrade - consumer 300ct08.doc

    Pg. 1 of 5

    2.2

    Turn on the bike.

    2.3

    Press and hold the "SELECT (S)" button on the right side of dashboard until you see the "Set Dela " mode activated on the left LCD.

    NPTB0814-1 Rv 1 Software Upgrade - consumer 300ct08.doc

    Pg. 2 of 5

    2.4

    Set the delay using the "H" and "M" buttons.

    Example: Program delay set to 7 hours 30 minutes

    Press and hold 'H" to increment by 1 hour, Press and hold "M" to increase in 15 minute increments. The maximum delay you can set is 9 hours, after that it will go back to 0. 2.5

    Once you are finished press and hold the "SELECT (S)" button until you see 'done" flash briefly on the left LCD and the normal display returns.

    2.6

    Enable the programmed delay by pulling the left brake lever while turning off the

    ignition key. 2.7

    Alternatively, you can enable a fixed 30 minute delay by pulling the right lever while turning

    off the ignition key. NPTI30814-1 Rv 1 Software Upgrade - consumer 300ct08.doc

    Pg. 3 of 5

    3.0 Fully charge the scooter using the charge delay. 3.1

    Plug in the scooter.

    3.2

    The dashboard will turn on and you will see the initial check, then it will turn off and the plenum fans will run.

    3.3

    Every 20 minutes the dashboard will turn on and the bike will check the battery temperature. If the temperature is below the set threshold, the plenum fans will turn off and the delay will continue with the fans off. If the temperature is not below threshold, the plenum fans will continue to run.

    3.4 At the end of the delay, the charger will begin a normal charge cycle, At the end of the charge cycle a 1 hr post cool down will begin with the fans powered by the battery. This will terminate early if the threshold temperature is reached. 3.5

    4.0

    The charger will then begin an equalization charge (this was initiated when new software was loaded). It is recommended that you let this equalization charge complete, the duration is up to 4 hours in addition to the regular charge time. However, if time does not permit, stopping the sequence will not harm your scooter.

    .1f1 ) This AA. Within 24 hrs, completely discharge the bike again. Be certain the battery light illuminate discharge does not have to happen in one ride, but do not perform an opportunity charge (short cycle charge) until after the bike has been fully discharged.

    NPTB0814-1 Rv 1 Software Upgrade - consumer 300ct08.doc

    Pg. 4 of 5

    5.0

    Once the battery light illuminates the initialization is complete.

    Notes: Unless you want to change the duration, the programmed delay will stay in the memory, so you do not need to reprogram it every time. To enable the programmed delay, simply pull the left brake lever while you are turning off the ignition key prior to plugging in the bike. Alternatively, you can enable a fixed 30 minute delay by pulling the right lever while turning off the

    ignition key. The software will keep track of the riding time After every 12 hrs of riding, an equalization command will be sent to the charger which will initiate an equalization charge after your next normal charging cycle. For information purposes, when the kill switch is in the off position and the left lever is pulled, the battery voltage is displayed in the estimated range field and the highest battery temperature is displayed in the trip field (similar to when charging), and the programmed delay is displayed in the clock field.

    r71 '

    on a regular basis to It is recommended that the battery be fully discharged (until the icon illuminates) maintain lull capacity and to erase any memory effects on the battery. Once per week is sufficient during frequent use. At least once a month, the battery should be discharged until the bike cannot maintain 15mph (24 km/h). Otherwise if the bike is in storage, perform a charge every 3 months.

    NPTB0814-1 Rv 1 Software Upgrade - consumer 300ct08.doc

    Pg. 5 of 5

    Technical Service Bulletin Classification: SW08-E-004

    Reference: NBTB0814

    Priority A = potential affect to stock: needs to be addressed for In-stock product prior to sale or during service visit NOTES: ECN # VTRX-10476

    Rev: 1

    Issue Date: 30Oct08

    Priority B = Perform activities during regular service

    Priority A ❑ Vectrix Internal EI External

    Software Upgrade: Motor Controller (MC), Battery Charger (BC), and Interface Control Module (ICM) APPLIES TO: Vectrix 2 Wheel SERVICE INFORMATION: 1.0 Motor Controller software version change from 1.014E to 1.017. 1.1 Improve battery management and enhance fuel gauge accuracy. 1.2 Determine the condition of -batteries in the field and better protect new battery packs from overstress. 1.3 Incorporate pre-charge cooling along with continuous battery capacity measurements to prevent overcharging.

    1.4 Reduce the occurrence of hot battery state 'bathor and associated warning telltale EdI on the instrument cluster. 2.0 Battery Charger software version change from 2.012 to 3.001 2.1 Incorporate a programmable delay prior to the battery charging cycle. 2.2 Fuel gauge synchronization with new battery condition from MCR1017 3.0 Interface Control Module software version change from 1.007 to 1.008 3.1 Changed directional warning (horn chirp) delay from 15 seconds to 20 seconds

    Vectrix Bulletins are intended for use by qualified technicians. Qualified technicians are properly trained individuals who have the equipment, tools, safety instruction to do a job properly and safely. Application without proper training may be unreliable. NOTE: If you believe that a bulletin may apply to your scooter, DO NOT assume that it does See your authorized Vectrix dealer to determine if it applies.

    NPTE30814 Rv 1 Software Upgrade - external 300ct08 doc 4

    Pg. 1 of

    SERVICE PROCEDURE: DEALER RESPONSIBILITY 1.0 Load scooter diagnostics 2.0 to the computer being used to program the vehicle. 1.1 Version 2.0 or greater is required for correct operation. Previous versions are not allowed. 1.2 NOTE: Always terminate and restart Scooter Diagnostics prior to re-programming a new bike. Make sure that the computer used is not running any other software, and turn off the wireless radio and network.

    2.0 Launch scooter diagnostics on the computer being used to program the vehicle 3.0 Attach CANBUS wire to 9 pin interface in glove box. Load software in sequence below. 4.0 Download MC embedded software version (1.017) MCR1017.hex to the motor controller 5.0 Download BC embedded software version (3.001) BCR3001.hex to the charger 6.0 Download ICM embedded software version (1.008) ICMR1008.hex to the ICM 7.0 Close the scooter diagnostics program on the computer. CONSUMER RESPONSIBILITY

    r4

    8.0 DO NOT recharge the bike yet. Begin the batte

    management initialization routine by immediately

    ,1

    discharging the battery until the battery light r:"!..:1 illuminates. Then follow steps 9-12 to complete the initialization. 9.0 Set a pre-charge cooling delay. This selectable pre-charge cooling delay has been incorporated into the charging algorithm to cool the batteries prior to charging. This increases the charge efficiency. It is recommended that a delay be used whenever possible and that the duration of the delay be made as long

    as time permits. 9.1 Set a pre-charge cooling delay as follows: 9.2 Unplug the bike. 9.3 Turn on the bike. 9.4 Press and hold the "SELECT (S)" button on the right side of dashboard until you see the "Set Delay" mode activated on the left LCD

    Submitting a Claim: If the scooter is under warranty, please reference the current Vectrix "Warranty Flat Rate Manual" and submit your cialm(s) using the Operation Code that best describes the procedures

    performed. NPTB0814 Rv 1 Software Upgrade - external 300ct08.doc

    Pg. 2 of 4

    9.5 Set the delay using the "H" and "M" buttons.

    Example: Program delay set to 7 hours 30 minutes

    Press and hold "H" to increment by 1 hour, Press and hold "M' to increase in 15 minute increments. The maximum delay you can set is 9 hours, after that it will go back to 0. 9.6 Once you are finished press and hold the "SELECT (S)" button until you see 'done" flash briefly on the left LCD and the normal display returns. 9.7 Enable the programmed delay by pulling the left brake lever while turning off the ignition

    key. 9.8 Alternatively, you can enable a fixed 30 minute delay by pulling the right lever while turning off

    the ignition key. 10.0

    Fully charge the scooter using the charge delay. 10.1

    Plug in the scooter.

    10.2

    The dashboard will turn on and you will see the initial check, then it will turn off and the plenum fans will run.

    10.3

    Every 20 minutes the dashboard will turn on and the bike will check the battery temperature. If the temperature is below the set threshold, the plenum fans will turn off and the delay will continue with the fans off. If the temperature is not below threshold, the plenum fans will continue to run.

    10.4

    At the end of the delay, the charger will begin a normal charge cycle. At the end of the charge cycle a 1 hr post cool down will begin with the fans powered by the battery. This will terminate early if the threshold temperature is reached.

    10.5

    The charger will then begin an equalization charge (this was initiated when new software was loaded). It is recommended that you let this equalization charge complete, the duration is up to 4 hours in addition to the regular charge time. However, if time does not permit, stopping the sequence will not harm your scooter.

    11.0

    Within 24 hrs, completely discharge the bike again. Be certain the battery light illuminates -., . This discharge does not have to happen in one ride, but do not perform an opportunity charge (short cycle charge) until after the bike has been fully discharged.

    12.0

    Once the battery light illuminates the initialization is complete. Notes: Unless you want to change the duration, the programmed delay will stay in the memory, so you do not need to reprogram it every time. To enable the programmed delay, simply pull the left brake lever while you are turning off the ignition key prior to plugging in the bike.

    Submitting a Claim: If the scooter is under warranty, please reference the current Vectrix "Warranty Flat Rate Manual" and submit your claim(s) using the Operation Code that best describes the procedures Lperformed.

    NPTB0814 Rv 1 Software Upgrade - external 300ct08.doc

    Pg. 3 of 4

    Alternatively, you can enable a fixed 30 minute delay by pulling the right lever while turning off the

    ignition key. The software will keep track of the riding time. After every 12 hrs of riding, an equalization command will be sent to the charger which will initiate an equalization charge after your next normal charging cycle. For information purposes, when the kill switch is in the off position and the left lever is pulled, the battery voltage is displayed in the estimated range field and the highest battery temperature is displayed in the trip field (similar to when charging), and the programmed delay is displayed in the clock field.

    It is recommended that the battery be fully discharged (until the icon illuminates) on a regular basis to maintain full capacity and to erase any memory effects on the battery. Once per week is sufficient during frequent use. At least once a month, the battery should be discharged until the bike cannot maintain 15mph (24 km/h). Otherwise if the bike is in storage, perform a charge every 3 months.

    Reference: Work Order Code S-ST-S00020 20 minutes = software upgrade

    Submitting a Claim: If the scooter is under warranty, please reference the current Vectrix "Warranty Flat Rate Manual" and submit your claim(s) using the Operation Code that best describes the procedures performed.

    NPTB0814 Rv 1 Software Upgrade - external 300ct08.doc

    Pg. 4 of 4

    t'V)

    Technical Service Bulletin

    VECTFIX

    Reference: Rev. Issue Date: 01 30 MAY 08 N BTB0808 Priority A = potential affect to stock: Priority B = Perform activities during needs to be addressed for in-stock regular service product prior to sale or during service Classification:

    BF08-E-001



    Priority A Vectrix Internal

    External

    visit NOTES: Released For Distribution per ECN # VTRX-10427 — 30 May 08

    Rear Cargo Capacity: APPLIES TO:

    Vectrix 2 Wheel

    SERVICE INFORMATION: • •

    The Vectrix rear sub-frame and cargo bracket have been designed to support a maximum weight of 20 lb. (9 kg). Loading a cargo box to its manufacturer rated capacity may cause the total weight (Cargo box net weight + cargo box manufacturer rated capacity) to exceed the maximum design weight capacity of the rear subframe/cargo bracket.

    SERVICE PROCEDURE: 1. Vectrix scooters in the field that have been fitted with cargo boxes having a total weight (weight of the cargo box plus its rated capacity) greater than 20 lb. (9 kg) must be identified. I. Owners of these vehicles must be notified that the maximum correct cargo capacity is less than the capacity listed on the label inside the box. 2. Future: a. Replace Larger-capacity cargo boxes with smaller-capacity cargo boxes which have a total weight (Cargo Box net weight + Cargo box rated capacity) less than or equal to 20 lb. (9 kg.). b. Cargo boxes which have a total weight (Cargo Box net weight + Cargo box rated capacity) greater than 20 lb (9 kg.) should not be installed on a scooter. c. if larger capacity boxes have been installed then a label with the corrected "scooter appropriate' capacity rating shall replace or be applied over the original equipment manufacturer weight capacity rating label.

    Vectrix Bulletins are intended for use by qualified technicians. Qualified technicians are properly trained individuals who have the equipment, tools, safety instruction to do a job properly and safely. Application without proper training may be unreliable. NOTE: If you believe that a bulletin may apply to your scooter, DO NOT assume that it does. See your authorized Vectrix dealer to determine if it applies. NBTB0808 052908a.doc Pg. 1 of 2

    Submitting a Claim: If the scooter is under warranty, please reference the current Vectrix "Warranty Flat Rate Manual" and submit your claim(s) using the Operation Code that best describes the procedures

    performed. NBTB0808 052908a.doc

    Pg. 2 of 2