MS 200, 200 T
(1129)
A
Crankcase ................................................................................... 2
B
Oil pump, Clutch ......................................................................... 3
B
Oil pump, Clutch ......................................................................... 4
C
Tank housing MS 200 T .............................................................. 5
D
Tank housing MS 200 ................................................................. 6
E
Chain sprocket cover .................................................................. 7
F
Ignition system, Rewind starter ................................................... 8
G
Handle housing MS 200 T .......................................................... 9
H
Air filter MS 200 T ..................................................................... 10
J
Handle housing MS 200 ........................................................... 11
K
Air filter MS 200 ........................................................................ 12
L
Carburetor C1Q-S61 ................................................................. 13
M
Carburetor C1Q-S32 ................................................................. 14
N
Tools, Extras ............................................................................. 15
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MS 200, 200 T
1
Illustration
A Crankcase Ref. ID
11
Part Number
Qty. Part Name
1
1129 020 2601
2 3 4 5 6
9531 9640 0000 1129 1129
003 003 988 792 020
0105 1191 5211 5500 2903
7 8 9 10 11
1128 9416 1129 1123 0000
640 868 647 640 350
9100 5631 9400 3800 0526
12 13 14
9645 948 2470 1129 029 0500 1129 030 0400
15 16 17 18
1120 9022 1129 1129
12 1
5
On
4
17
13
lin
18
ev
24
10
15
14
2
26 19 25
21
23 2
27 20
er 9
6
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30 31
MS 200, 200 T
29
33
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21
22 28
32
8 16
3
7
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34
162ET014 SC
3
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036 313 029 020
8500 0680 2303 1202
19
1129 030 2002
20 21 22 23 24 25 26 27
1120 9463 1114 9512 9022 1129 1129 1129
034 650 034 003 341 149 140 140
1501 0900 3001 2030 0980 0600 0602 0601
28 29 30 31 32 33 34
1129 9075 9331 9022 1129 9022 9022 1129
140 478 630 371 664 341 341 007
2000 3015 0120 1020 0500 0960 0980 1050
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1 Crankcase )2-5 2 Roller bearing 12x24.5x8.8 2 Oil seal 12x20x5 1 Connector 1 Bushing 1 Crankcase ) 2, 3, 7, 8 1 Valve 2 Hollow rivet 5.5x0.5x6.8 1 Hose 1 Pickup body 1 Filler cap ) 12 1 O-ring 23x3 1 Gasket 1 Crankshaft ) 15 1 Woodruff key 2x3.7 8 Spline screw IS M4x16 1 Cylinder gasket 1 Cylinder with piston Ø 40mm ) 19 - 22 1 Piston Ø 40mm ) 20 - 22 1 Piston pin 2 Snap ring 9x0.8 2 Piston ring Ø 40x1.5mm 1 Needle cage 9x12x10 4 Spline screw IS M5x16 1 Exhaust gasket 1 Muffler 1 Muffler USA, CDN, AUS ) 28, 29 1 Insert USA, CDN, AUS 1 Pan head self-tapping screw IS D4x15 2 Conical spring washer 5 2 Spline screw IS M5x20 1 Bumper spike 1 Spline screw IS M5x12 1 Spline screw IS M5x16 1 Set of gaskets ) 3, 13, 17, 25
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2
Illustration
B Oil pump, Clutch Ref. ID
Part Number
Qty. Part Name
1129 640 3200
28
1 2 3 4 5 6 7 8 9 10
16
17
22 29 30
On 32
33
31
10 8 2 3 4 3
lin
6
21
9
7
10
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1 10
15
5
14
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12 13
20
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10
11
18 19 23
24
25
26
-n 142ET000 SC
27
1129 1129 0000 0000 1128 9646 9380 1129 1129 9022 1129
640 647 958 997 647 945 620 647 647 313 020
3000 0600 0407 0617 4806 0160 1090 7000 5701 0660 1150
11 12 13 14 15 16 17 18 19 20
1129 1129 1129 1129 1123 9512 1129 1129
640 640 640 640 648 933 640 640
7100 7101 7102 7105 6600 2270 2000 2050
21
1129 640 2051
ot 22
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1129 640 2052
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1129 640 2004
1 Oil pump )1-9 1 Pump housing 1 Pump piston 2 Washer 1 Compression spring 1 Control bolt 2 O-ring 4x2 1 Roll pin 2x10 1 Plug 1 Connector 6 Spline screw IS M4x12 1 Cover ) 11, 12 1 Cover (D) 1 Cover (D) 1 Worm 3/8" Picco 6T 1 Worm 3/8" Picco 7T 1 Worm 1/4" 8T 1 Worm 0.325" 7T (2) 2 Bumper strip 1 Needle cage 10x13x13 1 Chain sprocket 3/8" Picco 6T 1 Set of spur sprocket/worm 3/8" Picco 7T ) 14 1 Set of spur sprocket/worm 1/4" 8T ) 15 1 Set of spur sprocket/worm 0.325" 7T (2) ) 16, 22 1 Chain sprocket 0.325" 7T (2)
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(1) MS 200 T, (2) MS 200
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MS 200, 200 T
3
Illustration
B Oil pump, Clutch Ref. ID
16
17 28
22 29 30
On
31
1129 160 2000
24 25 26 27 28
1129 1121 0000 1129 1129 1129
10 8 2 3 4 3
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6
9
7
10
10
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1
29 30 31 32 33
21
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12 13
0800 3000 5515 2401 2400 1000
1129 640 1900 1123 664 1400 1123 664 2200
20
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10
11
162 162 997 664 664 007
1 Clutch ) 24 - 26 3 Clutch shoe 3 Retainer 3 Tension spring 1 Collar screw M8 1 Collar screw 1 Spur gear / chain adjusting screw kit ) 29, 30 1 Spur gear (D) 1 Adjusting screw (D) 1 Tensioner slide 1 Thrust pad 1 Cover
14
18 19 23
24
25
26
-n 142ET000 SC
33
15
5
Qty. Part Name
23
32
27
Part Number
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MS 200, 200 T
4
Illustration
C Tank housing MS 200 T Ref. ID
3
On
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7
9
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2 6
7
13 1 11
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1
1129 350 0853
2 3 4 5 6 7 8
1129 1110 1129 1129 1129 9022 0000
351 353 350 351 352 313 350
3000 1600 5850 4000 5500 0680 0525
9 10 11 12 13 14
9645 1129 1129 9074 1129 0000 1129
948 352 352 478 967 967 007
7734 7700 5000 4435 3403 3749 1050
1 Tank housing (1) ) 2 - 6, 8, 9, 13 1 Reflector foil (1) 1 Valve (1) 1 Tank vent (1) 1 Insulating plate (1) 1 Clamp (1) 4 Spline screw IS M4x16 (1) 1 Filler cap (1) )9 1 O-ring 25x3.5 (1) 1 Bracket (1) 1 Hook (1) 1 Pan head self-tapping screw IS P6x19 (1) 1 Instruction label (1) 1 Instruction label (1) 1 Set of gaskets (1) )2
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Qty. Part Name
(1) MS 200 T, (2) MS 200
162ET018 SC
4
Part Number
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MS 200, 200 T
5
Illustration
D Tank housing MS 200 Ref. ID
On 4 3
8
lin 7
ev
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11
2 6
7
10
5
Qty. Part Name
1
1129 350 0851
2 3 4 5 6 7 8
1129 1110 1129 1129 1129 9022 0000
351 353 353 351 352 313 350
3000 1600 2000 4000 5500 0680 0525
9 10 11
9645 1129 0000 1129
948 967 967 007
7734 3403 3749 1050
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1 Tank housing (2) ) 2 - 6, 10 1 Reflector foil (2) 1 Valve (2) 1 Filter (2) 1 Insulating plate (2) 1 Clamp (2) 4 Spline screw IS M4x16 (2) 1 Filler cap (2) )9 1 O-ring 25x3.5 (2) 1 Instruction label (2) 1 Instruction label (2) 1 Set of gaskets (2) )2
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(1) MS 200 T, (2) MS 200
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-n 162ET017 SC
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Part Number
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MS 200, 200 T
6
Illustration
E Chain sprocket cover Ref. ID
9
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
8
On
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5
10
ev 14
13
12
15
11 2
4
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Qty. Part Name
1129 640 1702 1120 1129 9378 1129 1129 9104 1129 1129 1128 1123 1129 0000 1129 1123 0000
162 640 543 656 162 003 792 792 160 160 162 997 648 648 955
5200 5000 2700 7701 6600 3004 9100 9101 5000 5400 7800 1018 7700 6600 0804
1 Chain sprocket cover )2-6 1 Pin 1 Insert 1 Notched pin 5x30 1 Chain catcher 1 Limit stop 2 Self-tapping screw P4x14 1 Hand guard (1) 1 Hand guard (2) 1 Lever 1 Brake band 1 Flat spring 1 Tension spring 1 Cover 1 Bumper strip 1 Collar nut M8 (1) MS 200 T, (2) MS 200
n 16
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3
Part Number
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MS 200, 200 T
7
Illustration
F Ignition system, Rewind starter Ref. ID
9 28 21,22
1 2 3
7
32 18 5
12 23
11
On 24
33
26
29
25
lin
10
8
3 4
30
5 6
9
16
7 8 9 10 11 12 13 14 15 16 16 17
31
ev
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14
15
2
27
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1
Qty. Part Name
1129 400 1201 0000 955 0802 0000 400 1306
4
6
20
Part Number
ot
0000 0000 0000 1129
405 930 448 440
0600 2251 1200 1100
0751 0751 0751 9291 9022 0000 0000 1106 0000 1110 0000 1130 1129
030 030 030 021 371 989 989 405 998 400 400 448 080
8958 8953 8470 0121 0710 0812 0810 1000 0603 7005 7000 1201 2104
18
1129 080 1803
20 21 22 23 24 25 26 27 28
1110 1129 1129 1129 1123 1125 0000 1118 0000
084 967 967 190 195 195 958 195 190
9102 1503 1504 0601 0400 7200 0923 3500 3402
29 30 31 32 33
0000 1129 9104 9022 9074
195 084 003 313 478
8200 7800 8710 0680 4135
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1 Flywheel 1 Collar nut M8x1 1 Ignition module ) 4, 5, 7, 9, 10 1 Ignition lead 295mm 1 Ignition lead 1m (B) 1 Ignition lead 10m (B) 1 Lead retainer 1 Short circuit wire )7-9 1 Terminal socket 4.8-1 1 Terminal socket 4.8-1 2 Grommet 2 Washer 5.3 2 Spline screw IS M4x20 1 Grommet 1 Grommet 1 Spark plug boot 1 Torsion spring 1 Spark plug Bosch WSR 6 F 1 Spark plug NGK BPMR7A 1 Lead retainer 1 Fan housing with rewind starter ) 18 - 31 1 Fan housing ) 20 - 22 1 Bushing 1 Model plate MS 200 T (1) 1 Model plate MS 200 (2) 1 Rewind spring 1 Rope rotor 1 Pawl 1 Washer 1 Spring 1 Starter grip ElastoStart ) 29 1 Starter rope Ø 3x800mm 1 Segment 3 Self-tapping screw P4x10 2 Spline screw IS M4x16 2 Pan head self-tapping screw IS P5x20
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(1) MS 200 T, (2) MS 200
MS 200, 200 T
8
Illustration
G Handle housing MS 200 T Ref. ID
Part Number
Qty. Part Name
1129 790 1012
20
1
1
On 21
4
23 24
2
22
lin 25
11 26
27
9
10
ev 6
5
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8 12
28
3
15 13
14 7
sio 18
16
19
-n 162ET003 SC
17
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1129 790 1003
2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
1125 1129 1129 1129 1132 1129 1129 1129 1129 1129 1129 1129 1129 1129 1129 1129 9104 1129 9104 1129 9074 1129
122 180 442 180 180 182 182 180 185 185 185 180 182 182 791 791 003 182 003 791 478 440
23 24 25 26 27 28
0751 0751 1129 9099 1129
030 030 793 021 791
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6600 0900 1600 1500 1500 4500 0800 8000 1900 2000 1901 4000 1500 1501 4400 0600 3004 5100 8710 1700 4475 4000
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8950 8407 3001 1760 7502
1 Handle housing (1) ) 1 - 19, 22 - 28 1 Handle housing (1) ) 2, 26 - 28 2 Collar screw (1) 1 Switch shaft (1) 1 Contact spring (1) 1 Throttle trigger (1) 1 Throttle trigger CDN (1) 1 Torsion spring (1) 1 Trigger interlock (1) 1 Double lever choke (1) 1 Choke rod Short (1) 1 Choke lever (1) 1 Choke rod long (1) 1 Double lever throttle (1) 1 Throttle rod Short (1) 1 Throttle rod long (1) 1 Bow (1) 1 Handle molding (1) 3 Self-tapping screw P4x14 (1) 1 Switch lever (1) 1 Self-tapping screw P4x10 (1) 1 Handlebar (1) 1 Pan head self-tapping screw IS P6x21.5 (1) 1 Contact spring (1) ) 23 - 25 1 Ground wire (D) (1) 1 Terminal socket A 4-1 (1) 1 Terminal socket 2.8-1/0.4 (1) 1 Slide (1) 1 Self-tapping screw 2.9x9.5 (1) 1 Cover (1)
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(1) MS 200 T, (2) MS 200
MS 200, 200 T
9
Illustration
H Air filter MS 200 T Ref. ID
24 11
8,9 10 23
18
On
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5
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19
4
12
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20
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16 13 15 14
25
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22
2 1 6
25 26 21
-n 162ET004 SC
17
7
Part Number
Qty. Part Name
1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16
0000 1129 1113 1129 1129 1129 1129 1129 1129 1129 9216 1129 1129 1129 1129 1129 1129
350 358 141 141 141 141 121 120 120 122 261 123 120 120 120 122 140
3504 7702 1805 2200 3300 8600 8600 0650 0651 3300 0700 7502 1602 1607 3401 0100 1902
1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1
17 18 19 20 21 22 23 24 25 26
1129 0000 9460 1129 9104 9022 1116 9022 1129 1129
148 997 624 790 003 313 790 341 791 790
9200 0927 0500 9900 3004 0680 9600 0960 6100 9902
1 1 1 1 2 2 1 1 2 1
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Pickup body (1) Hose (1) Sleeve (1) Manifold (1) Supporting plate (1) Hose 102mm (1) Washer (1) Carburetor C1Q-S32 (1) Carburetor C1Q-S61 (1) Connector (1) Hexagon nut M5 (1) Grommet (1) Air filter (1) Air filter, fleece (1) Filter base (1) Foam insert (1) Carburetor box cover (1) ) 17 - 19 Twist lock (1) Compression spring (1) E-clip 5 (1) Annular buffer (1) Self-tapping screw P4x14 (1) Spline screw IS M4x16 (1) Annular buffer (1) Spline screw IS M5x12 (1) Screw (1) Annular buffer (1) (1) MS 200 T, (2) MS 200
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MS 200, 200 T
10
Illustration
J Handle housing MS 200 Ref. ID
25
1
24 27
9
23
29 4 30
10 15 6
3
8 5 7
1
11 28
On
21 22 14
lin 2
18
ev
20
13
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17 19
-n 162ET006 SC
16
12
Part Number
Qty. Part Name
1129 790 1001
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
1125 1129 1129 1129 1129 1129 1129 1129 1129 1129 9074 1114 9022 1129 9104 1129 1129 9074 1129 1129 9099 1129
122 182 442 180 182 182 182 185 185 791 478 790 341 791 003 790 791 478 791 793 021 440
6600 0901 1600 1501 4500 0801 1502 1902 2001 1701 4675 9605 0960 0601 3004 9700 6101 4435 7500 3000 1760 3000
24 25 27 28 29 30
0751 0751 0000 0000 0751 0751
030 030 989 989 030 030
8950 8452 0814 0813 8474 8490
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1 Handle housing (2) )2 2 Collar screw (2) 1 Switch shaft (2) 1 Contact spring (2) 1 Throttle trigger (2) 1 Torsion spring (2) 1 Trigger interlock (2) 1 Throttle rod (2) 1 Choke rod (2) 1 Choke lever (2) 1 Handlebar (2) 1 Pan head self-tapping screw IS P6x32.5 (2) 1 Annular buffer (2) 1 Spline screw IS M5x12 (2) 1 Handle molding (2) 3 Self-tapping screw P4x14 (2) 1 Stop buffer (2) 1 Collar screw (2) 1 Pan head self-tapping screw IS P6x19 (2) 1 Cover (2) 1 Shutter (2) 1 Self-tapping screw 2.9x9.5 (2) 1 Wirring harness (2) ) 24 - 30 1 Terminal socket A 4-1 (2) 1 Spade terminal 4.8-1 (2) 1 Grommet (2) 1 Grommet (2) 1 Terminal socket 4.8-1 (2) 1 Terminal socket 3.5 (2)
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(1) MS 200 T, (2) MS 200
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MS 200, 200 T
11
Illustration
K Air filter MS 200 Ref. ID
7 2 1
6 5 9
3
On
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12
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15 17
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14
17 13 19
162ET005 SC
8
4
Part Number
Qty. Part Name
1 1 2 3
1129 1129 1129 1129
120 120 124 140
1603 1604 3400 1903
1 1 1 1
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1129 1129 1129 9216 1113 1129 1129 1129 1129 1129 0000 1129 9022 1129 1129 9104
141 120 123 261 141 121 141 141 358 141 350 790 313 791 790 003
2300 0650 7504 0700 1805 8600 2201 3300 7701 8600 3500 9900 0680 6100 9903 3004
1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 2
Air filter (2) Air filter, fleece (2) Filter base (2) Carburetor box cover (2) )4 Twist lock (2) Carburetor C1Q-S32 (2) Grommet (2) Hexagon nut M5 (2) Sleeve (2) Washer (2) Manifold (2) Supporting plate (2) Hose (2) Hose 102mm (2) Pickup body (2) Annular buffer (2) Spline screw IS M4x16 (2) Screw (2) Annular buffer (2) Self-tapping screw P4x14 (2) (1) MS 200 T, (2) MS 200
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MS 200, 200 T
12
Illustration
L Carburetor C1Q-S61 Ref. ID
33
11 10
32
9
5
20 1
On
8
29
7
19
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ev 23
28 31
12
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24
30
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13
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14 2
15
18 16
MS 200, 200 T
22
-n 162ET010 SC
26
Qty. Part Name
1129 120 0651
27 6
Part Number
1 1129 2 1125 3 4116 4 1128 5 1125 6 1120 7 1120 8 1129 9 4129 10 1129 11 1120 12 1123 13 1129 14 1123 15 1123 16 1120 17 1123 18 1129 19 1129 20 1125 22 1123 23 1129 24 1129 25 1129 26 1123 27 1129 28 1129 29 1120 30 1125 31 1125 32 ? 1129 33 ? 4132 1129
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121 122 121 122 121 121 122 129 121 121 122 121 121 129 121 122 122 120 121 122 122 122 122 121 122 120 121 122 122 122 121 122 007
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5403 4200 5100 3000 5000 9200 6600 0900 4700 0802 6601 7800 4800 0905 0800 7800 3000 7100 3301 9001 6200 6802 6702 2701 3200 7201 2900 7400 9002 7403 0800 6600 1062
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1 Carburetor C1Q-S61 ) 1 - 33 1 Valve jet 1 Ball 1 Inlet needle 1 Spring 1 Inlet control lever 1 Spindle 1 Collar screw 1 Gasket 1 Metering diaphragm 1 End cover 4 Collar screw 1 Strainer 1 Pump diaphragm 1 Gasket 1 End cover 1 Oval head screw 1 Spring 1 Throttle shaft with lever 1 Throttle shutter 1 E-clip 1 Idle speed adjustment screw 1 Low speed adjustment screw 1 High speed adjustment screw 1 Cap 1 Torsion spring 1 Choke shaft with lever 1 Choke shutter 1 Round head screw 1 E-clip 1 Round head screw 1 End cover (B) 1 Collar screw (B) 1 Set of carburetor parts ) 9, 10, 14, 15
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Illustration
M Carburetor C1Q-S32 Ref. ID
12
27 10
21 1
On
9
29
8
20
lin 2
5
4
ev 22
28 31
13
30
14
er 24
sio 22
18
15 3
16
19 17
MS 200, 200 T
23
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26
Qty. Part Name
1129 120 0650
11
7 6
Part Number
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
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1129 1123 1125 4116 1128 1125 1120 1120 1129 4129 1129 1120 1123 1129 1123 1123 1120 1123 1129 1123 1125 1120 1123 1129 1129 1123 1129 1129 1120 1125 1125 1129
121 121 122 121 122 121 121 122 129 121 121 122 121 121 129 121 122 122 120 121 122 122 122 122 122 122 120 121 122 122 122 007
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5400 0700 4200 5100 3000 5000 9200 6600 0900 4700 0802 6601 7800 4800 0905 0800 7800 3000 7100 3300 9001 3005 6200 6801 6701 3200 7201 2900 7400 9002 7403 1062
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1 Carburetor C1Q-S32 ) 1 - 31 1 Valve jet 1 Cup plug 1 Ball 1 Inlet needle 1 Spring 1 Inlet control lever 1 Spindle 1 Collar screw 1 Gasket 1 Metering diaphragm 1 End cover 4 Collar screw 1 Strainer 1 Pump diaphragm 1 Gasket 1 End cover 1 Oval head screw 1 Spring 1 Throttle shaft with lever 1 Throttle shutter 1 E-clip 2 Spring 1 Idle speed adjustment screw 1 Low speed adjustment screw 1 High speed adjustment screw 1 Torsion spring 1 Choke shaft with lever 1 Choke shutter 1 Round head screw 1 E-clip 1 Round head screw 1 Set of carburetor parts ) 9, 10, 14, 15
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Illustration
N Tools, Extras Ref. ID
Part Number
Qty. Part Name
1129 890 1400
On
lin
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1 2 3 4 5
1129 0000 0000 0812 0000
890 893 890 370 891
3401 5903 2300 1000 0801
6 7
1110 0000 1129 0751
893 792 900 010
4000 9128 5000 1110
1 Tool kit )1-5 1 Combination wrench 1 Bumper strip 1 Screwdriver 1 Screwdriver T27x120x70 1 Tool roll Extras: 1 Filing gauge 1 Chain scabbard 1 STIHL repair kit (A) 1 Lead 10m / 33' (A)
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MS 200, 200 T
15
