Parts and Accessories Installation Instructions - BMW (etk)

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Parts and Accessories Installation Instructions

MINI

R50 0177 Z

Automatic air conditioning retrofit kit MINI (R 50) LHD and RHD The installation time is approx. 12 -13 hours, but this may vary depending on the condition of the car and the equipment in it. Retrofit kit: 64 50 0 029 509 LL 64 50 0 029 689 RL

Nachrüstsatz: 64 50 0 029 509 / 64 50 0 029 689 EBA Nr.: 01 29 0 141 270

Stand: 08.2002

Contents Section

Page

Important information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

1.

Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

2.

Installation and cabling diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

3.

Instrument panel wiring harness connection overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

4.

Engine compartment wiring harness connection overview . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

5.

Power supply and external temperature sensor wiring harness connection overview . . . . . .

9

6.

To install and connect the power supply wiring harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

7.

To install and connect the instrument panel wiring harness . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

8.

To install and connect the external temperature sensor wiring harness (cars without on-board computer / xenon headlights only) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

To install and connect the air conditioning/heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

10. Overview of air conditioning lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

11. To install and connect the air conditioning compressor and lines . . . . . . . . . . . . . . . . . . . . . . .

17

12. To install the water cooler, condenser and fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

13. To install and connect the engine compartment wiring harness . . . . . . . . . . . . . . . . . . . . . . . .

22

14. To affix the information label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25

15. Concluding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

16. Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27

17. Automatic air conditioning circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28

9.

Nachrüstsatz: 64 50 0 029 509 / 64 50 0 029 689 EBA Nr.: 01 29 0 141 270

Stand: 08.2002

DE/2

Important information Installation information All work is shown on a LHD car. On RHD cars some work must be completed the opposite way round. Do not remove the sealing stoppers from all parts of the refrigerant system until shortly before installation since otherwise the ingress of moisture may damage the system. Wet all seals and O rings with refrigerator oil before installing them. The air conditioning system must be coded (see section headed Coding). Do not kink or damage the cables during the installation work since otherwise they may cause faults that can later only be identified by extensive additional work. The costs incurred as a result of this will not be reimbursed. If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used. Target group These installation instructions are primarily designed for use within the MINI dealership organisation and by authorised MINI service companies.In any event the target group for these installation instructions is specialist personnel trained on MINI cars with the appropriate specialist knowledge. Work: All servicing, repair and installation work on MINI cars is completed at your own risk. All work is to be carried out using current MINI - Repair manuals - Circuit diagrams in a rational order using the prescribed tools (special tools) and observing current health and safety regulations. Required tools and equipment Set of flat screwdrivers Set of Philips screwdrivers Set of Torx screwdrivers 1/4 inch socket set 1/4 inch Torx socket set 1/4 torque wrench Set of open-ended/ring spanners Set of Allen keys Angle cutter Combination pliers Torch

Nachrüstsatz: 64 50 0 029 509 / 64 50 0 029 689 EBA Nr.: 01 29 0 141 270

Stand: 08.2002

DE/3

1.

Preparations

0

TIS instruction No.

!

Refer to the safety instructions for handling components of the airbag system.

Disconnect the negative pole of the battery Remove the battery and battery box The following components must be removed first of all: Drain the cooling water Front end module Water cooler and engine fan Coolant hose from the water pump Air filter housing Ribbed V-belt Door sill strips left and right Top instrument trim Radio with receiver Panel of switches Instrument panel Heater

32 34 ... 61 21 010 61 21 020

17 00 005 41 33 040 17 11 100 13 71 000 11 28 010 51 47 000 51 45 051 65 11 030 61 31 059 51 45 030 64 11 200

To prevent cooling water getting into the passenger compartment as you remove the heater, carefully blow out the return port with compressed air (max. 1 bar pressure).

Nachrüstsatz: 64 50 0 029 509 / 64 50 0 029 689 EBA Nr.: 01 29 0 141 270

Stand: 08.2002

DE/4

2.

Installation and cabling diagram

0

1 2

13

3

12

4 11

5

6 7

8 9

10

R50 0148 Z

Legend 1 2 3 4 5 6 7 8 9 10 11 12 13

Base module D Air conditioning compressor Condenser with drier bottle Fan External temperature sensor (cars without on-board computer/xenon headlights) DME control module Fuse holder III Pressure sensor Black 42-pin plug X15 Fuse holder II Tachometer instrument panel Heater/air conditioning unit with control White 18-pin plug X1527

Nachrüstsatz: 64 50 0 029 509 / 64 50 0 029 689 EBA Nr.: 01 29 0 141 270

Stand: 08.2002

DE/5

3.

Instrument panel wiring harness connection overview

0

A3 A4 A5 A6 A7 A8 A9 A10 A11 A12

A A1 A2 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23

A13

R 50 0135 Z 0

Description

Signal

Cable colour / Cross-section

Connection location in the car

Abbreviation / Slot

A

Wiring harness A instrument panel

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A1

Socket contact

R