GRID NO.

This catalog covers:

’03 KSF400-A1

A-1

This grid covers:

Title ’03 KSF400-A1 (KFX400) Publications......................................................A-2 Model Identification .......................................... A-4 Engine .............................................................. B-1 Chassis.............................................................E-1 © Kawasaki Heavy Industries, Ltd. 2002

Engine No. Location: RH top crankcase, below carburetor

Year & Model Color VIN No. Range Engine No. Range

’03 KSF400-A1 1. Lime Green (535) JSAAK47B√32100001 K428-100001

’03 KSF400-A1(EU)

99912-1130-01

GRID NO.

This catalog covers:

A-2

’03 KSF400-A1

This grid covers:

Publications

A&P Manual Year & Model

Microfiche General

2003 KSF400-A1

Service Manual

Owner’s Manual 99929-S008

99939-1295-01

Supplement

Basic 99924-1301-01

Supplement 99912-1130-01

This catalog covers:

GRID NO.

’03 KSF400-A1

This grid covers:

A-3

Parts List Infomation

PARTS LIST INFORMATION

This parts catalog lists parts and sub-assemblies provided as spare parts. When it becomes necessary to replace parts always use KAWASAKI GENUINE PARTS. Strict inspection assures quality and performance of KAWASAKI GENUINE PARTS.

1. HOW TO ODER PARTS

E.

When ordering parts be sure to use the catalog for the correct model and year of the vehicle. Include the following items exactly as listed in this catalog on your parts order. Part Number Part Name Color Code Specify the color using both color code (which is part of the part number) and name when ordering painted parts. TANK-COMP-FUEL,EBONY Example: 51001-5074-H8 Parts not shown disassembled in the illustrations of this parts catalog are not sold separately; only the complete units or next higher assemblies illustrated, are supplied, as spare parts.

(+)..................................................Plus (-) ................................................ Minus &.....................................................And 2ND..........................................Second 3RD..............................................Third 4TH ............................................ Fourth AR .................................... As Required ASSY .................................... Assembly CA ......................................... Cut Away CNT ........................................... Center COMP ................................... Complete D...............................................Degree FR ................................................ Front G..................................................Gram

2. EXPLANATION OF PARTS CATALOG FORMAT

F. G. H.

I.

A. B. C.

D.

Year & Model Title This title describes the year(s) and model(s) contained in this catalog. Part Group Title A representative name for the group of parts illustrated on this page. Referernce Number The reference number is listed on the illustration and parts list. It is the link between the illustration and the parts list. Part Number The number assigned to a part for the purpose of parts ordering.

Description Describes the main function of the part and includes data such as size, number of teeth, color,etc. List of Abbreviations HEX.....................................Hexagonal ID = ............................. Inside Diameter KPH.....................Killometers Per Hour L.....................................................Link L = .............................................Length L/...................................................Less LH.........................................Left Hand LWR............................................Lower MM........................................Millimeter MPH ............................. Miles Per Hour NA ................................... Not Available O/S ....................................... Over Size OD =.........................Outside Diameter PR........................................Ply Rating

REF......................................Reference RH......................................Right Hand RPM ................ Revolutions Per Minute RR ................................................ Rear STD........................................Standard T .................................................. Teeth T =........................................Thickness U/S......................................Under Size UPP ............................................ Upper V..................................................... Volt W...................................................Watt W/..................................................With WD......................................With Decal WOD.............................. Without Decal

Quantity Specifies how many of a part are required at the indicated position on the illustration. Year & Model Indicates which parts are used for a specific vehicle year and model. Additional Information Additional Information is shown as follows: 1) (OPTION) Part is not installed as original equipment, but is available separately. 2) (RACING USE ONLY) Part is to be used for closed course racing only on this vehicle. 3) (OFF-ROAD USE ONLY) Part is for off-road use only this vehicle. 4) (LOCAL PROCUREMENT ITEM) Part is obtainable from a local source. No part number is listed. 5) Technical relationships between old part numbers and new part numbers are shown as follows: INTERCHANGE - Old part or new part can be used. SUBSTITUTE - New part replaces old part. Old part cannot be used in place of new part. 6) Mid-Year part number changes on a vehicle are noted by engine or frame number references. ( - KZ400DE001181) Affected units are from beginning of model year production up to and including this engine number. (KZ400D-008111 ) Affected units are from this frame number to the end of model year production. (KZ400DE008181 - KZ400DE018888) Affected units are in this engine number range. Specification Code Identifies the specification of the vehicle for which the part applies. If no spec code is listed, that means the part is used for all specifications. Spec Code

Specification

CN

Canada

’03 A1 O

GRID NO.

This catalog covers:

A-4

’03 KSF400-A1

KSF400-A1 Left Side View

Right Side View

This grid covers:

Model I.D. ’03 KSF400-A1

GRID NO.

This catalog covers:

A-5

’03 KSF400-A1

This grid covers:

Color Combination Parts List

’03 KSF400-A1

O : Applicable

Color: Lime Green (535 ) Part No.

Description

: Not applicable

(1) Spec.Code CN

14091-S083-503 14091-S086-535 14091-S087-503 14091-S088-535 14091-S089-564

COVER,BLACK COVER,SIDE,RH,L.GREEN COVER,BLACK COVER,SIDE,LH,L.GREEN COVER,STEERING,BLACK/WHITE

O O O O O

23004-S002-503 32109-S006-514 32160-S010-548 32160-S011-514 35004-S015-503

LAMP-HEAD,BLACK GRIP-FRAME,S.SILVER FRAME-COMP,M.G.GRAY FRAME-COMP,S.SILVER FENDER-FRONT,COVER,BLACK

O O O O O

35004-S017-535 35023-S009-535 39007-S007-514 39007-S008-514 39007-S009-514

FENDER-FRONT,L.GREEN FENDER-REAR,L.GREEN ARM-SUSP,S.SILVER ARM-SUSP,S.SILVER ARM-SUSP,S.SILVER

O O O O O

39007-S010-514 41034-S005-563 45014-S017-535 45014-S019-535 46012-S003-504

ARM-SUSP,S.SILVER DRUM-ASSY,FR,F.GRAY SHOCKABSORBER,L.GREEN SHOCKABSORBER,L.GREEN HOLDER-HANDLE,BLACK

O O O O O

46012-S005-504 46075-S006-504 49030-S004-563 53066-S010-560 55020-S020-504

HOLDER-HANDLE,BLACK GRIP,BLACK HUB,RR,F.GRAY SEAT-ASSY,BLACK GUARD,FOOTREST,RH,BLACK

O O O O O

55020-S021-504 56014-S016-554 56014-S024-559 56066-S006-553 56066-S007-559

GUARD,FOOTREST,LH,BLACK EMBLEM,BLACK/GREEN EMBLEM,KAWASAKI,WHITE/BLACK PATTERN,COVER,WHT/GLD/BLK/GRN PATTERN,FRONT FENDER,WHT/BLK

O O O O O

GRID NO.

This catalog covers:

A-6

’03 KSF400-A1

This grid covers:

Color Combination Parts List

’03 KSF400-A1

O : Applicable

Color: Lime Green (535 ) Part No. 56066-S008-553 56066-S009-559 92039-S002-506 92039-S005-506 92066-S033-515

Description PATTERN,COVER,WHT/GLD/BLK/GRN PATTERN,FRONT FENDER,WHT/BLK RIVET,BLACK RIVET,BLACK PLUG,CRANKSHAFT HOLE,W.SILVER

: Not applicable

(2) Spec.Code CN O O O O O

GRID NO.

This catalog covers:

B-1

’03 KSF400-A1 Engine

This grid covers:

Pictorial Index

B-3

Cylinder Head

B-4

Cylinder Head Cover

B-5

Cylinder

B-6

Air Cleaner

B-7

Muffler(s)

B-8

Valve(s)/Camshaft(s)

GRID NO.

This catalog covers:

B-2

’03 KSF400-A1 Engine

B-9

B-12

Cam Chain/Tensioner

Clutch

This grid covers:

Pictorial Index

B-10

Crankshaft/Piston(s)

B-11

Balancer

B-13

Transmission(1/2)

B-14

Transmission(2/2)

GRID NO.

This catalog covers:

C-1

’03 KSF400-A1 Engine

This grid covers:

Pictorial Index

C-3

Gear Change Mechanism(1/2)

C-4

Gear Change Mechanism(2/2)

C-5

Crankcase

C-6

Engine Cover(s)

C-7

Carburetor(1/2)

C-8

Carburetor(2/2)

GRID NO.

This catalog covers:

C-2

’03 KSF400-A1 Engine

C-9

C-12

Oil Pump

Starter Motor

This grid covers:

Pictorial Index

C-10

Generator

C-11

Ignition System

C-13

Starter Clutch

C-14

Water Pump

This catalog covers:

’03 KSF400-A1 Engine

D-3

Radiator

GRID NO.

D-1

This grid covers:

Pictorial Index

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

D-2

This grid covers:

Pictorial Index

GRID NO.

This catalog covers:

E-1

’03 KSF400-A1 Chassis

This grid covers:

Pictorial Index

E-3

Frame

E-4

Steering Shaft

E-5

Swingarm

E-6

Knuckle Arm

E-7

Front Suspension

E-8

Rear Suspension

GRID NO.

This catalog covers:

E-2

’03 KSF400-A1 Chassis

E-9

E-12

Footrests

Front Hub

This grid covers:

Pictorial Index

E-10

Front Fender(s)

E-11

Rear Fender(s)

E-13

Rear Hub

E-14

Brake Pedal

GRID NO.

This catalog covers:

F-1

’03 KSF400-A1 Chassis

This grid covers:

Pictorial Index

F-3

Front Master Cylinder

F-4

Front Brake

F-5

Rear Master Cylinder

F-6

Rear Brake

F-7

Handlebar

F-8

Reverse Lock

GRID NO.

This catalog covers:

F-2

’03 KSF400-A1 Chassis

F-9

F-12

Handle Lever

Seat

This grid covers:

Pictorial Index

F-10

Fuel Tank

F-11

Oil Tank

F-13

Side Covers

F-14

Headlight(s)

GRID NO.

This catalog covers:

G-1

’03 KSF400-A1 Chassis

This grid covers:

Pictorial Index

G-3

Taillight(s)

G-4

Chassis Electrical Equipment

G-5

Battery

G-6

Ignition Switch

G-7

Labels

G-8

Gasket Kit

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

G-2

This grid covers:

Pictorial Index

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

B-3

This grid covers:

Cylinder Head Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11004 11008 11061 14091 16065

11004-S006 11008-S004 11061-S001 14091-S081 16065-S007

GASKET-HEAD HEAD-COMP-CYLINDER GASKET,5.8X13X1.2 COVER,THERMOSTAT HOLDER-CARBURETOR

1 1 1 1 1

49002 49054 92043 92043A 92070

49002-S003 49054-S005 92043-S003 92043-S004 92070-S001 (OPTION)

GUIDE-VALVE THERMOSTAT,WATER PIN PIN,6.2X8X11 PLUG-SPARK,CR8E(NGK)

4 1 2 4 1

92070A 92070-S002 (OPTION) 92070B 92070-S003 (OPTION) 92070C 92070-S004 (OPTION) 92070D 92070-S005 92070E 92070-S006

PLUG-SPARK,U24ESR-N(ND)

1

PLUG-SPARK,CR9E(NGK)

1

PLUG-SPARK,U27ESR-N(ND)

1

PLUG-SPARK,U22ESR-N(ND) PLUG-SPARK,CR7E(NGK)

1 1

92070F 92070-S020 (OPTION) 92070G 92070-S021 (OPTION) 92153 92153-S001 92153A 92153-S010 92153B 92153-S036

PLUG-SPARK,CR6E(NGK)

1

PLUG-SPARK,U20ESR(DN)

1

BOLT BOLT BOLT,10X175

2 1 4

92153C 92153D 92153E 92153F 92153G

92153-S092 92153-S214 92153-S253 92153-S263 92153-S290

BOLT,10X45 BOLT,CLUTCH COVER BOLT BOLT,6X39 BOLT,CYLINDER HEAD

1 2 6 2 1

92171 92171A 92200 92200A 92210

92171-S030 92171-S090 92200-S009 92200-S150 92210-S015

CLAMP CLAMP WASHER,10.5X19X2.0 WASHER NUT

1 1 4 1 1

1

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

B-4

This grid covers:

Cylinder Head Cover Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11061 14091 92153 92153A 92161

11061-S069 14091-S079 92153-S280 92153-S281 92161-S092

GASKET,HEAD COVER COVER,CYLINDER HEAD BOLT,HEAD COVER,7X17.5 BOLT,HEAD COVER,7X31 DAMPER,HEAD COVER BOLT

1 1 2 1 1

92200

92200-S015

WASHER

2

2

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

B-5

This grid covers:

Cylinder Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11005 11061 52001 92004 92043

11005-S007 11061-S070 52001-S005 92004-S001 92043-S003

CYLINDER-ENGINE GASKET,CYLINDER TANK-OIL STUD PIN

1 1 1 2 2

92153 92171 92171A 92191 92191A

92153-S143 92171-S048 92171-S087 92191-S055 92191-S056

BOLT CLAMP CLAMP,BREATHER HOSE TUBE,BREATHER TUBE,BREATHER

1 2 4 1 1

TUBE,BREATHER NUT

1 2

92191B 92191-S057 92210 92210-S004

3

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

This grid covers:

B-6

Air Cleaner Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11010 11013 11061 11065 13280

11010-S006 11013-S009 11061-S075 11065-S035 13280-S024

FILTER-ASSY-AIR ELEMENT-AIR FILTER GASKET CAP,AIR CLEANER HOLDER

1 1 1 1 1

14043 14073 32085 59071 59071A

14043-S004 14073-S011 32085-S011 59071-S002 59071-S005

FILTER DUCT,INLET STOPPER,HOLDER JOINT JOINT,INLET

1 1 1 1 1

92066 92153 92153A 92171 92171A

92066-S004 92153-S002 92153-S012 92171-S006 92171-S089

PLUG BOLT BOLT CLAMP CLAMP

1 2 1 1 1

92171B 92171C 92172 92191

92171-S091 92171-S102 92172-S055 92191-S060

CLAMP CLAMP SCREW TUBE,OUTLET

1 1 1 1

4

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

B-7

This grid covers:

Muffler(s) Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11061 18087 18088 49107 92004

11061-S076 18087-S003 18088-S005 49107-S004 92004-S010

GASKET,EXHAUST PIPE MUFFLER PIPE-EXHAUST COVER-EXHAUST PIPE STUD,EXHAUST PIPE

1 1 1 1 2

92026 92026A 92093 92153 92161

92026-S088 92026-S093 92093-S051 92153-S255 92161-S087

SPACER SPACER SEAL BOLT DAMPER

2 3 1 3 3

92161A 92171 92172 92200 92200A

92161-S090 92171-S098 92172-S173 92200-S136 92200-S152

DAMPER CLAMP,MUFFLER CONNECTOR SCREW,PIPE COVER WASHER WASHER

2 1 3 2 3

92210

92210-S029

NUT

2

5

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

B-8

This grid covers:

Valve(s)/Camshaft(s) Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11003 12004 12005 12009 12011

11003-S003 12004-S004 12005-S004 12009-S005 12011-S003

SEAT-VALVE VALVE-INTAKE VALVE-EXHAUST RETAINER-VALVE SPRING COLLET,VALVE

4 2 2 4 8

12032 49078 49118 49118A 92049

12032-S001 49078-S004 49118-S005 49118-S006 92049-S006

TAPPET SPRING-ENGINE VALVE CAMSHAFT-COMP,INTAKE CAMSHAFT-COMP,EXHAUST SEAL-OIL,OIL

4 4 1 1 4

92180 92180A 92180B 92180C 92180D

92180-S018 92180-S019 92180-S020 92180-S021 92180-S022

SHIM,T=2.30 SHIM,T=2.35 SHIM,T=2.40 SHIM,T=2.45 SHIM,T=2.50

4 4 4 4 4

92180E 92180F 92180G 92180H 92180I

92180-S023 92180-S024 92180-S025 92180-S026 92180-S027

SHIM,T=2.55 SHIM,T=2.60 SHIM,T=2.65 SHIM,T=2.70 SHIM,T=2.75

4 4 4 4 4

92180J 92180K 92180L 92180M 92180N

92180-S028 92180-S029 92180-S030 92180-S031 92180-S032

SHIM,T=2.80 SHIM,T=2.85 SHIM,T=2.90 SHIM,T=2.95 SHIM,T=3.00

4 4 4 4 4

92180O 92180P 92180Q 92180R 92180S

92180-S033 92180-S034 92180-S035 92180-S036 92180-S037

SHIM,T=3.05 SHIM,T=3.10 SHIM,T=3.15 SHIM,T=3.20 SHIM,T=3.25

4 4 4 4 4

92180T 92180U 92180V 92180W 92180X

92180-S038 92180-S039 92180-S040 92180-S041 92180-S042

SHIM,T=3.30 SHIM,T=3.35 SHIM,T=3.40 SHIM,T=3.45 SHIM,T=3.50

4 4 4 4 4

6

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

B-9

This grid covers:

Cam Chain/Tensioner Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11061 11061A 12048 12053 12053A

11061-S073 11061-S074 12048-S004 12053-S014 12053-S015

GASKET,TENSIONER ADJUSTER GASKET TENSIONER-ASSY GUIDE-CHAIN GUIDE-CHAIN

1 1 1 1 1

12053B 14020 92057 92066 92153

12053-S016 14020-S006 92057-S012 92066-S034 92153-S257

GUIDE-CHAIN RETAINER CHAIN,CAMSHAFT DRIVE PLUG BOLT,TENSIONER ADJUSTER

1 1 1 1 2

BOLT,CAM CHAIN TENSIONER SCREW WASHER,CAM CHAIN

1 1 1

92153A 92153-S291 92172 92172-S112 92200 92200-S128

7

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

B-10

This grid covers:

Crankshaft/Piston(s) Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

12046 13001 13002 13008 13031

12046-S005 13001-S006 13002-S006 13008-S008 13031-S006

SPROCKET,CAM CHAIN PISTON-ENGINE PIN-PISTON RING-SET-PISTON CRANKSHAFT-COMP

1 1 1 1 1

13032 13034 13035 13037 13037A

13032-S007 13034-S006 13035-S006 13037-S011 13037-S012

ROD-CONNECTING BEARING-BIG END PIN-CRANK CRANKSHAFT,RH CRANKSHAFT,LH

1 1 1 1 1

13097 14020 16085 92033 92038

13097-S005 14020-S009 16085-S004 92033-S040 92038-S006

GEAR-PRIMARY SPUR RETAINER GEAR,CRANK BALANCER RING-SNAP,PISTON PIN KEY,PRIMARY DRIVE GEAR

1 1 1 2 1

92043 92045 92049 92172 92200

92043-S008 92045-S054 92049-S048 92172-S166 92200-S140

PIN,5X8 BEARING-BALL,CRANKSHAFT SEAL-OIL,CRANKSHAFT,RH SCREW WASHER

1 2 1 1 1

92210

92210-S102

NUT,PRIMARY DRIVE GEAR

1

8

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

B-11

This grid covers:

Balancer Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

13041 13097 92043 92043A 92045

13041-S002 13097-S004 92043-S008 92043-S037 92045-S050

BALANCER,CRANK GEAR-PRIMARY SPUR PIN,5X8 PIN BEARING-BALL,BALANCER

1 1 1 2 2

92048 92145 92180 92210

92048-S005 92145-S091 92180-S009 92210-S101

RACE,OUTPUT GEAR SPRING SHIM,CRANK BALANCER NUT,CRANK BALANCER

1 4 1 1

9

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

B-12

This grid covers:

Clutch Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

12009 13087 13088 13088A 13089

12009-S003 13087-S003 13088-S003 13088-S004 13089-S003

RETAINER-VALVE SPRING HUB-CLUTCH PLATE-FRICTION,NO.1 PLATE-FRICTION,NO.2 PLATE-CLUTCH

1 1 7 1 7

13095 13102 13116 13187 13280

13095-S006 13102-S003 13116-S003 13187-S004 13280-S025

HOUSING-COMP-CLUTCH RELEASE-COMP-CLUTCH ROD-PUSH PLATE-CLUTCH OPERATING HOLDER,CLUTCH PUSH

1 1 1 1 1

21187 92026 92045 92046 92046A

21187-S004 92026-S094 92045-S004 92046-S014 92046-S015

ARM-ASSY,CLUTCH RELEASE SPACER BEARING-BALL,12X28X8 BEARING-NEEDLE,CAM SHAFT,LOW BEARING-NEEDLE,CAM SHAFT,UPP

1 1 1 1 1

92049 92145 92153 92153A 92172

92049-S018 92145-S100 92153-S001 92153-S082 92172-S092

SEAL-OIL,10X20X6 SPRING,CLUTCH BOLT BOLT SCREW

1 6 1 6 1

92200 92200A 92200B 92200C 92210

92200-S061 92200-S131 92200-S144 92200-S153 92210-S103

WASHER,10X20X1.0 WASHER,CLUTCH WASHER,CLUTCH WASHER,CLUTCH SPRING NUT,CLUTCH

1 1 1 6 1

10

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

B-13

This grid covers:

Transmission(1/2) Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

13107 13127 13128 13139 13144

13107-S005 13127-S006 13128-S008 13139-S002 13144-S006

SHAFT,REVERSE IDLE SHAFT-TRANSMISSION INPUT SHAFT-TRANSMISSION OUTPUT SHIFTER,REVERSE SPROCKET-OUTPUT,14T

1 1 1 1 1

13262 13262A 13262B 13262C 13262D

13262-S011 13262-S012 13262-S013 13262-S014 13262-S015

GEAR,INPUT,2ND,18T GEAR,INPUT,3RD,21T GEAR,INPUT,4TH,23T GEAR,INPUT,5TH,26T GEAR,OUTPUT,LOW,33T

1 1 1 1 1

13262E 13262F 13262G 13262H 13262I

13262-S016 13262-S017 13262-S018 13262-S019 13262-S020

GEAR,OUTPUT,2ND,30T GEAR,OUTPUT,3RD,26T GEAR,OUTPUT,4TH,23T GEAR,OUTPUT,5TH,22T GEAR,REVERSE,24T

1 1 1 1 1

13262J 13271 14020 14020A 92033

13262-S021 13271-S047 14020-S007 14020-S010 92033-S034

GEAR,REVERSE,28T PLATE RETAINER RETAINER RING-SNAP

1 1 1 1 1

92033A 92045 92045A 92045B 92045C

92033-S039 92045-S035 92045-S051 92045-S052 92045-S053

RING-SNAP BEARING-BALL,CRANKSHAFT,LH BEARING-BALL BEARING-BALL BEARING-BALL

5 1 1 1 1

92049 92057 92058 92139 92139A

92049-S051 92057-S013 92058-S004 92139-S022 92139-S023

SEAL-OIL,DRIVE SHAFT CHAIN,DRIVE(112L) JOINT-CHAIN BUSHING BUSHING,2ND GEAR

1 1 1 1 1

92139B 92139C 92139D 92153 92172

92139-S025 92139-S026 92139-S027 92153-S284 92172-S112

BUSHING BUSHING,REVERSE IDLE GEAR BUSHING,3RD GEAR BOLT,ENGINE SPROCKET SCREW

1 1 1 2 2

92172A 92180 92180A 92180B 92180C

92172-S171 92180-S013 92180-S014 92180-S015 92180-S016

SCREW,RETAINER SHIM,REVERSE IDLE GEAR SHIM,2ND GEAR SHIM,1ST GEAR SHIM,5TH GEAR

2 1 2 1 2

11

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

B-14

This grid covers:

Transmission(2/2) Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

92180D 92180E 92200 92200A 92200B

12

92180-S017 92180-S046 92200-S142 92200-S145 92200-S146

SHIM,2ND GEAR SHIM,REVERSE IDLE GEAR WASHER,REVERSE GEAR WASHER,4TH GEAR WASHER,3RD GEAR

JUN.19,2002

1 1 1 1 2

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

C-3

This grid covers:

Gear Change Mechanism(1/2) Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

13107 13140 13140A 13140B 13141

13107-S006 13140-S008 13140-S009 13140-S010 13141-S005

SHAFT,REVERSE LOCK FORK-SHIFT FORK-SHIFT FORK-SHIFT DRUM-CHANGE

1 1 1 1 1

13145 13151 13161 13165 13165A

13145-S004 13151-S002 13161-S004 13165-S003 13165-S004

CAM-CHANGE DRUM SWITCH-COMP LEVER-COMP-CHANGE SHAFT PAWL PAWL

1 1 1 1 1

13236 13242 13271 14014 14020

13236-S005 13242-S003 13271-S046 14014-S004 14020-S008

LEVER-COMP,GEAR SHIFT LEVER-ASSY-CHANGE PLATE PLATE-POSITION RETAINER

1 1 1 1 2

49047 92026 92026A 92033 92043

49047-S004 92026-S087 92026-S089 92033-S037 92043-S035

ROD-SHIFT SPACER,GEAR SHIFT CAM SPACER RING-SNAP PIN,CAM STOPPER PLATE

1 1 2 2 1

92043A 92043B 92045 92046 92046A

92043-S038 92043-S041 92045-S047 92046-S008 92046-S020

PIN,GEAR SHIFT PIN,SHIFT CAM BEARING-BALL,GEAR SHIFT BEARING-NEEDLE,14X20X12 BEARING-NEEDLE,GEAR SHIFT CAM

2 1 1 1 1

92049 92049A 92055 92122 92145

92049-S049 92049-S050 92055-S055 92122-S005 92145-S037

SEAL-OIL,REVERSE LOCK SHAFT SEAL-OIL,GEAR SHIFT RING-O,26.2X2.4 ROLLER,5X8 SPRING

1 1 1 2 2

92145A 92145B 92145C 92145D 92153

92145-S089 92145-S094 92145-S101 92145-S102 92153-S013

SPRING SPRING SPRING,REVERSE LOCK SPRING BOLT

2 1 1 1 1

92153A 92153B 92153C 92161 92172

92153-S252 92153-S285 92153-S292 92161-S093 92172-S112

BOLT BOLT BOLT DAMPER,PEDAL SCREW,6X12

2 1 1 1 2

13

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

C-4

This grid covers:

Gear Change Mechanism(2/2) Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

92172A 92180 92200 92200A

14

92172-S170 92180-S045 92200-S086 92200-S127

SCREW,6X12 SHIM,GEAR SHIFT WASHER,14X29X1.50 WASHER

JUN.19,2002

2 1 1 1

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

This grid covers:

C-5

Crankcase Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11061 11061A 14001 16035 16165

11061-S005 11061-S021 14001-S004 16035-S003 16165-S007

GASKET,12X16X2 GASKET,10X14X3.6 SET-CRANKCASE JET-AIR SEPARATOR,CRANKCASE OIL

1 1 1 1 1

16165A 32154 32154A 92026 92043

16165-S008 32154-S005 32154-S006 92026-S107 92043-S003

SEPARATOR,CRANKCASE OIL PIPE PIPE SPACER,L=30 PIN

1 1 1 2 2

92055 92055A 92055B 92066 92066A

92055-S002 92055-S003 92055-S053 92066-S009 92066-S032

RING-O,ID:4.0) RING-O,ID:4.8 RING-O,6.8X1.9 PLUG PLUG,OIL DRAIN

1 3 1 1 1

92153 92153A 92153B 92153C 92172

92153-S128 92153-S247 92153-S269 92153-S270 92172-S033

BOLT BOLT BOLT,10X100 BOLT,10X180 SCREW,6X12

7 8 1 1 4

92210

92210-S015

NUT

2

15

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

C-6

This grid covers:

Engine Cover(s) Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11061 11061A 11061B 11061C 11061D

11061-S001 11061-S004 11061-S005 11061-S006 11061-S045

GASKET,5.8X13X1.2 GASKET,8.2X14X1 GASKET,12X16X2 GASKET,13.8X18.8X0.4 GASKET,OIL HOSE

2 1 1 1 1

11061E 11061F 13271 14031 14032

11061-S071 11061-S072 13271-S048 14031-S006 14032-S007

GASKET,CLUTCH COVER GASKET,MAGNETO COVER PLATE COVER-GENERATOR COVER-CLUTCH

1 1 1 1 1

14091 16165 92043 92055 92055A

14091-S080 16165-S010 92043-S001 92055-S056 92055-S057

COVER SEPARATOR,STARTER IDLE GEAR PIN RING-O,32.7X3.1 RING-O,69.6X2.6

1 1 4 1 1

92066 92066A 92066B 92153 92153A

92066-S001 92066-S003 92066-S033-515 92153-S001 92153-S007

PLUG PLUG PLUG,CRANKSHAFT HOLE,W.SILVER BOLT BOLT

1 1 1 3 2

92153B 92153C 92153D 92153E 92153F

92153-S010 92153-S015 92153-S062 92153-S128 92153-S144

BOLT BOLT BOLT BOLT BOLT

92200

92200-S132

WASHER,SPROCKET COVER

16

1 1 16 4 1

JUN.19,2002

2

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

C-7

This grid covers:

Carburetor(1/2) Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11065 11065A 13070 13280 13280A

11065-S020 11065-S034 13070-S010 13280-S002 13280-S023

CAP CAP GUIDE HOLDER HOLDER

1 1 1 1 1

15003 16005 16005A 16005B 16007

15003-S006 16005-S004 16005-S005 16005-S006 16007-S005

CARBURETOR-ASSY TOP-CHAMBER TOP-CHAMBER,THROTTLE TOP-CHAMBER,DIAPHRAGM SEAT-SPRING

1 1 1 1 1

16014 16016 16017 16021 16030

16014-S005 16016-S007 16017-S005 16021-S005 16030-S006

SCREW-PILOT AIR PLUNGER JET-NEEDLE,P-0M SCREW-THROTTLE STOP VALVE-FLOAT

1 1 1 1 1

16031 16126 16187 32154 43028

16031-S006 16126-S010 16187-S007 32154-S004 43028-S008

FLOAT VALVE NEEDLE-JET,5E26-1 PIPE DIAPHRAGM

1 1 1 1 1

43028A 43058 49123 55020 92033

43028-S009 43058-S001 49123-S005 55020-S013 92033-S008

DIAPHRAGM RING HOLDER-MAIN JET GUARD,JET RING-SNAP,MULTIPLE JET

1 1 1 1 1

92033A 92043 92055 92055A 92055B

92033-S041 92043-S034 92055-S003 92055-S013 92055-S044

RING-SNAP PIN RING-O,ID:4.8 RING-O RING-O

1 1 1 1 1

92055C 92055D 92055E 92055F 92063

92055-S048 92055-S049 92055-S058 92055-S065 92063-S007

RING-O RING-O RING-O RING-O JET-MAIN,#130

1 1 1 1 1

92063A 92064 92145 92145A 92145B

92063-S008 92064-S008 92145-S010 92145-S095 92145-S097

JET-MAIN,#60 JET-PILOT,#22.5 SPRING,THROTTLE SCREW SPRING SPRING

1 1 1 1 1

17

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

C-8

This grid covers:

Carburetor(2/2) Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

92145C 92145D 92145E 92171 92171A

92145-S098 92145-S099 92145-S109 92171-S001 92171-S033

SPRING SPRING SPRING CLAMP CLAMP,L=65

1 1 1 1 1

92171B 92172 92172A 92172B 92172C

92171-S103 92172-S002 92172-S046 92172-S047 92172-S048

CLAMP SCREW SCREW,DRAIN SCREW SCREW

1 1 1 2 1

92172D 92172E 92172F 92172G 92191

92172-S057 92172-S139 92172-S164 92172-S180 92191-S054

SCREW SCREW SCREW SCREW TUBE,5X9X600

4 2 1 3 1

92191A 92191B 92200 92200A 92200B

92191-S058 92191-S059 92200-S019 92200-S083 92200-S151

TUBE TUBE WASHER WASHER WASHER

1 1 1 1 1

92210

92210-S121

NUT

1

18

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

C-9

This grid covers:

Oil Pump Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11065 13107 13216 16007 16082

11065-S002 13107-S004 13216-S012 16007-S006 16082-S004

CAP,OIL FILTER SHAFT,OIL PUMP IDLE GEAR GEAR-COMP,OIL PUMP SEAT-SPRING PUMP-ASSY-OIL

1 1 1 1 1

16154 49065 52010 59051 92033

16154-S001 49065-S004 52010-S004 59051-S005 92033-S001

ROTOR-PUMP FILTER-OIL ELEMENT-OIL FILTER GEAR-SPUR,OIL PUMP RING-SNAP

1 1 1 1 1

92033A 92043 92055 92055A 92140

92033-S023 92043-S007 92055-S005 92055-S010 92140-S003

RING-SNAP PIN,4X15.8 RING-O,D=1.9 RING-O,D=2.4 BALL,OIL CHECK VALVE

3 2 1 1 1

92145 92145A 92153 92153A 92172

92145-S004 92145-S090 92153-S001 92153-S067 92172-S167

SPRING,OIL FILTER CAP SPRING,OIL CHECK VALVE BOLT BOLT SCREW,OIL PUMP

1 1 3 2 3

92180

92180-S001

SHIM,10X18X0.5

1

19

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

This grid covers:

C-10

Generator Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

21003 21007 92038 92153 92153A

21003-S006 21007-S007 92038-S002 92153-S081 92153-S256

STATOR,MAGNETO ROTOR,MAGNETO KEY BOLT BOLT

1 1 1 3 3

92171 92210

92171-S099 92210-S107

CLAMP,MAGNETO LEAD NUT,MAGNETO ROTOR

1 1

20

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

C-11

This grid covers:

Ignition System Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

14091 21066 21119 21121 21130

14091-S116 21066-S004 21119-S005 21121-S006 21130-S006

COVER REGULATOR-VOLTAGE IGNITER COIL-IGNITION CAP-SPARK PLUG

1 1 1 1 1

26006 27010 49006 92071 92071A

26006-S006 27010-S024 49006-S020 92071-S004 92071-S007

FUSE,20A SWITCH,STARTING MOTOR BOOT,SPARK PLUG CAP GROMMET,HIGHTENSION GROMMET,SPARK PLUG CAP

2 1 1 1 1

BOLT SCREW SCREW,6X8

1 2 2

92153 92153-S012 92172 92172-S022 92172A 92172-S035

21

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

C-12

This grid covers:

Starter Motor Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11021 14079 21163 92055 92055A

11021-S002 14079-S002 21163-S004 92055-S008 92055-S067

BRUSH,TERMINAL SET HOLDER-ASSY STARTER-ELECTRIC RING-O,D:3,ID:24.5 RING-O

1 1 1 1 1

92055B 92055C 92145 92153 92153A

92055-S068 92055-S069 92145-S103 92153-S003 92153-S293

RING-O RING-O SPRING,BRUSH BOLT BOLT

2 2 2 2 2

92200 92210

92200-S154 92210-S099

WASHER SET NUT,STARTING MOTOR

1 1

22

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

C-13

This grid covers:

Starter Clutch Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

13216 13216A 39076 92033 92043

13216-S010 13216-S011 39076-S004 92033-S023 92043-S040

GEAR-COMP,STARTER GEAR-COMP,STARTER IDLE GEAR LIMITER RING-SNAP PIN,STARTER IDLE GEAR

1 1 1 1 1

92046 92139 92153 92180 92200

92046-S021 92139-S024 92153-S024 92180-S010 92200-S129

BEARING-NEEDLE,STARTER CLUTCH BUSHING BOLT SHIM,STARTER IDLE GEAR WASHER,LIMITER ASSY

1 2 6 2 2

23

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

C-14

This grid covers:

Water Pump Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11061 16085 16142 49044 49063

11061-S045 16085-S005 16142-S002 49044-S004 49063-S004

GASKET,OIL HOSE GEAR,WATER PUMP COVER-PUMP PUMP-WATER SEAL-MECHANICAL,WATER PUMP

1 1 1 1 1

59256 92033 92033A 92043 92045

59256-S003 92033-S001 92033-S006 92043-S039 92045-S046

IMPELLER RING-SNAP RING-SNAP PIN,WATER PUMP BEARING-BALL

1 1 1 1 2

92049 92055 92055A 92055B 92153

92049-S054 92055-S007 92055-S015 92055-S066 92153-S143

SEAL-OIL RING-O,D=2.4 RING-O RING-O,WATER PUMP BOLT

1 1 1 1 1

BOLT,6X30 BOLT SHIM,10X18X0.5

3 1 1

92153A 92153-S261 92153B 92153-S262 92180 92180-S001

24

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Engine

GRID NO.

D-3

This grid covers:

Radiator Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11065 14091 27010 27010A 39061

11065-S036 14091-S082 27010-S023 27010-S025 39061-S003

CAP,RESERVOIR TANK COVER,RADIATOR SWITCH,FAN SWITCH,WATER TEMP RADIATOR-ASSY

1 1 1 1 1

39062 39062A 39062B 39062C 43078

39062-S016 39062-S017 39062-S018 39062-S019 43078-S003

HOSE-COOLING HOSE-COOLING HOSE-COOLING HOSE-COOLING RESERVOIR

1 1 1 1 1

49085 59502 92026 92055 92153

49085-S002 59502-S003 92026-S081 92055-S016 92153-S010

CAP-ASSY-PRESSURE FAN-ASSY,RADIATOR SPACER RING-O BOLT

1 1 3 1 3

92153A 92153B 92161 92171 92171A

92153-S050 92153-S288 92161-S089 92171-S002 92171-S088

BOLT,6X16 BOLT,OIL TANK DAMPER,OIL TANK CLAMP CLAMP,RADIATOR HOSE

2 3 3 2 4

92210

92210-S061

NUT

3

25

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

E-3

This grid covers:

Frame Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

13271 13271A 13271B 13271C 32160

13271-S049 13271-S050 13271-S051 13271-S052 32160-S010-548

PLATE,BATTERY PLATE,MOUNT ENGINE,RH PLATE,MOUNT ENGINE,LH PLATE,MOUNT ENGINE,UPP FRAME-COMP,M.G.GRAY

1 1 1 1 1

32160A 55020 92122 92153 92153A

32160-S011-514 55020-S015 92122-S008 92153-S012 92153-S108

FRAME-COMP,S.SILVER GUARD,ENGINE ROLLER BOLT BOLT

1 1 1 2 4

92153B 92153C 92153D 92153E 92153F

92153-S220 92153-S264 92153-S266 92153-S272 92153-S286

BOLT,BRUSH GUARD BOLT,CHAIN ROLLER BOLT,SEAT BOLT BOLT,ENGINE PROTECTOR

4 1 2 2 2

92200

92200-S111

WASHER,OIL PUMP DRIVEN

2

26

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

E-4

This grid covers:

Steering Shaft Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

13280 39092 39114 46012 46012A

13280-S026 39092-S005 39114-S003 46012-S003-504 46012-S005-504

HOLDER PIN-HAIR,BRAKE PEDAL COTTER SHAFT-COMP-STRG HOLDER-HANDLE,BLACK HOLDER-HANDLE,BLACK

2 1 1 2 2

92055 92093 92093A 92093B 92139

92055-S006 92093-S036 92093-S037 92093-S038 92139-S030

RING-O,D=3.1 SEAL SEAL SEAL BUSHING,STEERING SHAFT

1 1 1 2 1

92153 92153A 92200 92210

92153-S249 92153-S250 92200-S137 92210-S032

BOLT BOLT,STEERING SHAFT HOLDER WASHER,STEERING SHAFT NUT

4 2 1 1

27

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

This grid covers:

E-5

Swingarm Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11065 11065A 12053 12053A 33001

11065-S038 11065-S039 12053-S017 12053-S018 33001-S006

CAP,SWINGING ARM CAP,CHAIN ADJUSTER GUIDE-CHAIN GUIDE-CHAIN ARM-COMP-SWING

1 1 1 1 1

33032 49006 55020 92004 92026

33032-S003 49006-S024 55020-S018 92004-S011 92026-S100

SHAFT-SWING ARM BOOT,CHAIN ADJUSTER BOLT GUARD,SWING ARM STUD,CHAIN ADJUSTER SPACER

1 2 1 2 2

92046 92049 92093 92139 92153

92046-S019 92049-S053 92093-S040 92139-S029 92153-S282

BEARING-NEEDLE,SWING ARM SEAL-OIL,SWING ARM SEAL COVER BUSHING BOLT,GUARD CENTER

2 4 2 2 2

92153A 92153B 92200 92200A 92200B

92153-S299 92153-S306 92200-S054 92200-S161 92200-S162

BOLT BOLT WASHER WASHER,AXLE WASHER,AXLE

3 3 2 1 1

92200C 92200D 92210 92210A

92200-S163 92200-S164 92210-S046 92210-S098

WASHER,AXLE WASHER,AXLE NUT NUT

1 1 2 1

28

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

E-6

This grid covers:

Knuckle Arm Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

39092 39092A 39111 39112 39112A

39092-S005 39092-S011 39111-S004 39112-S007 39112-S008

PIN-HAIR,BRAKE PEDAL COTTER PIN-HAIR ROD-TIE RODEND-TIE,RH RODEND-TIE,LH

4 4 2 2 2

39186 39186A 59266 92033 92200

39186-S005 39186-S006 59266-S001 92033-S038 92200-S029

KNUCKLE,RH KNUCKLE,LH JOINT-BALL RING-SNAP WASHER

1 1 2 2 4

92200A 92210 92210A 92210B 92210C

92200-S149 92210-S015 92210-S064 92210-S072 92210-S073

WASHER NUT NUT NUT,TIE-ROD NUT,TIE-ROD

4 4 4 2 2

29

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

E-7

This grid covers:

Front Suspension Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

39007 39007A 39007B 39007C 45014

39007-S007-514 39007-S008-514 39007-S009-514 39007-S010-514 45014-S017-535

ARM-SUSP,LWR,RH,S.SILVER ARM-SUSP,LWR,LH,S.SILVER ARM-SUSP,UPP,RH,S.SILVER ARM-SUSP,UPP,LH,S.SILVER SHOCKABSORBER,L.GREEN

92026 92026A 92046 92046A 92049

92026-S095 92026-S096 92046-S003 92046-S016 92049-S024

SPACER SPACER BEARING-NEEDLE,17X24X26 BEARING-NEEDLE,SUSPENSION ARM SEAL-OIL,REAR CUSHION ROD

92093 92153 92153A 92153B 92200

92093-S039 92153-S267 92153-S275 92153-S276 92200-S130

SEAL BOLT,SUSPENSION ARM BOLT,SHOCK ABSORBER,10X38 BOLT,SHOCK ABSORBER,10X48 WASHER,SUSPENSION ARM

92210

92210-S015

NUT

30

1 1 1 1 2 8 4 4 4 16 8 8 2 2 8 12

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

E-8

This grid covers:

Rear Suspension Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

39007 39007A 45014 49001 55020

39007-S011 39007-S012 45014-S019-535 49001-S003 55020-S019

ARM-SUSP ARM-SUSP SHOCKABSORBER,L.GREEN NIPPLE-GREASE GUARD

1 1 1 3 1

92026 92026A 92026B 92026C 92026D

92026-S101 92026-S102 92026-S103 92026-S104 92026-S105

SPACER SPACER SPACER SPACER SPACER

1 1 1 6 1

92046 92046A 92093 92093A 92153

92046-S017 92046-S018 92093-S032 92093-S041 92153-S273

BEARING-NEEDLE BEARING-NEEDLE SEAL SEAL BOLT

1 6 2 6 1

92153A 92153B 92153C 92153D 92172

92153-S300 92153-S301 92153-S303 92153-S307 92172-S175

BOLT BOLT BOLT BOLT SCREW,GUARD

1 1 1 1 2

NUT NUT NUT

1 1 3

92210 92210-S015 92210A 92210-S105 92210B 92210-S106

31

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

E-9

This grid covers:

Footrests Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

32109 34028 34028A 55020 55020A

32109-S006-514 34028-S003 34028-S004 55020-S016 55020-S017

92153 92153-S220 92153A 92153-S266 92153B 92153-S271

32

GRIP-FRAME,S.SILVER STEP,RH STEP,LH GUARD,RH GUARD,LH

1 1 1 1 1

BOLT,BRUSH GUARD BOLT,SEAT BOLT,FOOTREST FRONT

4 2 4

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

E-10

This grid covers:

Front Fender(s) Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11053 11053A 14091 35004 35004A

11053-S011 11053-S012 14091-S087-503 35004-S015-503 35004-S016

BRACKET,FRONT FENDER BRACKET,FRONT FENDER COVER,BLACK FENDER-FRONT,COVER,BLACK FENDER-FRONT

1 1 1 1 1

35004B 56014 56066 56066A 92039

35004-S017-535 56014-S024-559 56066-S007-559 56066-S009-559 92039-S010

FENDER-FRONT,L.GREEN EMBLEM,KAWASAKI,WHITE/BLACK PATTERN,FRONT FENDER,RH,WHT/BLK PATTERN,FRONT FENDER,LH,WHT/BLK RIVET

1 1 1 1 8

92153 92153A 92153B 92161 92161A

92153-S011 92153-S067 92153-S286 92161-S030 92161-S091

BOLT BOLT BOLT,ENGINE PROTECTOR DAMPER DAMPER,FRONT FENDER BRACKET

2 2 2 2 2

92161B 92172 92172A 92200 92210

92161-S149 92172-S031 92172-S227 92200-S148 92210-S012

DAMPER SCREW SCREW WASHER,FRONT FENDER NUT

6 5 2 2 2

NUT

2

92210A 92210-S143

33

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

E-11

This grid covers:

Rear Fender(s) Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11053 35023 39156 52005 55020

11053-S019 35023-S009-535 39156-S002 52005-S005 55020-S020-504

BRACKET,REAR FENDER FENDER-REAR,L.GREEN PAD,REAR FENDER GAUGE,AIR GUARD,FOOTREST,RH,BLACK

2 1 1 1 1

55020A 56007 56014 92039 92110

55020-S021-504 56007-S005 56014-S016-554 92039-S010 92110-S002

GUARD,FOOTREST,LH,BLACK TOOL-KIT EMBLEM,BLACK/GREEN RIVET TOOL-WRENCH

1 1 1 2 1

92110A 92153 92153A 92161 92172

92110-S003 92153-S251 92153-S305 92161-S107 92172-S173

TOOL-WRENCH BOLT,REAR FENDER BOLT,REAR FENDER DAMPER,REAR FENDER SCREW,PIPE COVER

92200 92200-S074 92200A 92200-S147 92210 92210-S024

34

WASHER WASHER,FOOTREST GUARD NUT

JUN.19,2002

1 4 2 1 10 4 8 2

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

This grid covers:

E-12

Front Hub Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

13271 14091 16126 39092 41009

13271-S053 14091-S091 16126-S002 39092-S007 41009-S012

PLATE COVER,FRONT DISC VALVE,WHEEL RIM,TR412 PIN-HAIR TIRE,FR

2 2 2 2 2

41025 41034 41080 92026 92026A

41025-S008 41034-S005-563 41080-S005 92026-S090 92026-S091

RIM,FRONT WHEEL,10X5.5AT DRUM-ASSY,FR,F.GRAY DISC,FRONT BRAKE SPACER SPACER

2 2 2 2 2

92026B 92045 92045A 92093 92093A

92026-S097 92045-S036 92045-S048 92093-S033 92093-S034

SPACER BEARING-BALL,FRONT HUB BEARING-BALL,FRONT HUB SEAL SEAL

2 2 2 2 2

92153 92153A 92200 92210 92210A

92153-S258 92153-S283 92200-S099 92210-S075 92210-S100

BOLT,FRONT DISC COVER BOLT,FRONT BRAKE DISC WASHER,FRONT AXLE NUT,FRONT AXLE NUT,WHEEL

6 6 2 2 8

35

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

E-13

This grid covers:

Rear Hub Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

16126 39092 41009 41025 41046

16126-S002 39092-S010 41009-S013 41025-S009 41046-S004

VALVE,WHEEL RIM,TR412 PIN-HAIR,REAR HUB TIRE,RR RIM,FRONT WHEEL,9X8.0AT HOUSING-BEARING

2 2 2 2 1

41046A 41068 41080 42041 49030

41046-S005 41068-S011 41080-S006 42041-S006 49030-S004-563

HOUSING-BEARING AXLE,RR DISC,REAR BRAKE SPROCKET-HUB HUB,RR,F.GRAY

1 1 1 1 2

92026 92045 92049 92153 92153A

92026-S106 92045-S049 92049-S052 92153-S268 92153-S274

SPACER,REAR AXLE BEARING-BALL,REAR AXLE SEAL-OIL,AXLE BOLT,REAR AXLE BOLT,REAR AXLE

1 2 2 1 1

92153B 92153C 92153D 92153E 92200

92153-S277 92153-S278 92153-S279 92153-S283 92200-S138

BOLT,REAR SPROCKET BOLT,REAR AXLE BOLT,REAR AXLE BOLT,FRONT BRAKE DISC WASHER,AXLE

4 1 1 4 2

92200A 92200B 92200C 92210 92210A

92200-S139 92200-S141 92200-S143 92210-S100 92210-S109

WASHER,REAR SPROCKET WASHER,REAR HUB WASHER,REAR AXLE NUT,WHEEL NUT,REAR AXLE

4 2 2 8 1

NUT,REAR AXLE NUT,REAR HUB

1 2

92210B 92210-S110 92210C 92210-S113

36

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

E-14

This grid covers:

Brake Pedal Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

43001 92093 92145 92153 92200

43001-S004 92093-S008 92145-S093 92153-S248 92200-S134

LEVER-BRAKE SEAL,REAR BRAKE CAM SPRING,BRAKE PEDAL BOLT,BRAKE PEDAL WASHER

1 2 1 1 1

92210

92210-S024

NUT

1

37

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

F-3

This grid covers:

Front Master Cylinder Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

14091 16165 43015 43020 43026

14091-S092 16165-S004 43015-S008 43020-S004 43026-S006

COVER,BRAKE PIPE SEPARATOR CYLINDER-ASSY-MASTER,FR PISTON-COMP-BRAKE CAP-BRAKE

1 1 1 1 1

43027 43028 43034 43060 43095

43027-S001 43028-S005 43034-S002 43060-S002 43095-S007

PLATE-DIAPHRAGM DIAPHRAGM HOLDER-BRAKE PIPE-BRAKE HOSE-BRAKE

1 1 1 1 1

43095A 92153 92153A 92153B 92153C

43095-S008 92153-S010 92153-S053 92153-S144 92153-S298

HOSE-BRAKE BOLT BOLT BOLT BOLT,6X25

1 2 3 1 2

92171 92171A 92171B 92172 92200

92171-S092 92171-S100 92171-S101 92172-S054 92200-S014

CLAMP,BRAKE PIPE CLAMP,BRAKE HOSE CLAMP,BRAKE HOSE SCREW,RESERVOIR CAP WASHER,10X15X1.5

1 1 1 2 6

38

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

F-4

This grid covers:

Front Brake Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11053 11053A 43041 43041A 43048

11053-S017 11053-S018 43041-S009 43041-S010 43048-S004

BRACKET,RH BRACKET,LH CALIPER-ASSY,FR,RH CALIPER-ASSY,FR,LH PISTON-CALIPER

1 1 1 1 2

43049 43056 43057 43082 49006

43049-S007 43056-S002 43057-S002 43082-S006 49006-S007

PACKING,PISTON BREATHER-BRAKE CAP-BREATHER,BLEEDER PAD-ASSY-BRAKE BOOT

2 2 2 2 2

49006A 92043 92043A 92066 92145

49006-S021 92043-S016 92043-S042 92066-S035 92145-S105

BOOT PIN PIN PLUG,DUST SPRING

2 4 2 2 2

92145A 92153 92153A 92180 92180A

92145-S106 92153-S254 92153-S297 92180-S043 92180-S044

SPRING,PAD BOLT,8X16 BOLT SHIM,RH SHIM,LH

2 4 2 1 1

92200

92200-S159

WASHER

2

39

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

F-5

This grid covers:

Rear Master Cylinder Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

13070 13159 39092 43010 43015

13070-S013 13159-S002 39092-S004 43010-S001 43015-S009

GUIDE CONNECTOR PIN-HAIR,FR FOOTREST COTTER ROD-ASSY-BRAKE CYLINDER-ASSY-MASTER,RR

1 1 1 1 1

43020 43026 43027 43028 43078

43020-S005 43026-S005 43027-S003 43028-S010 43078-S005

PISTON-COMP-BRAKE CAP-BRAKE PLATE-DIAPHRAGM DIAPHRAGM RESERVOIR

1 1 1 1 1

43095 43095A 43095B 49006 49117

43095-S009 43095-S010 43095-S011 49006-S026 49117-S002

CLAMP,HOSE-BRAKE HOSE-BRAKE HOSE-BRAKE BOOT YOKE

1 1 1 1 1

92033 92043 92055 92153 92153A

92033-S042 92043-S036 92055-S071 92153-S053 92153-S143

RING-SNAP PIN,REAR MASTER CYLINDER RING-O BOLT BOLT

1 1 1 2 1

92153B 92153C 92171 92200 92200A

92153-S144 92153-S260 92171-S086 92200-S014 92200-S135

BOLT BOLT,REAR MASTER CYLINDER CLAMP WASHER,10X15X1.5 WASHER,REAR MASTER CYLINDER

1 2 2 4 1

92210

92210-S112

NUT

2

40

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

This grid covers:

F-6

Rear Brake Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11053 21083 43041 43048 43049

11053-S020 21083-S002 43041-S011 43048-S005 43049-S008

BRACKET ARM CALIPER-ASSY,RR PISTON-CALIPER PACKING,PISTON

1 1 1 1 1

43049A 43049B 43056 43057 43082

43049-S009 43049-S010 43056-S002 43057-S002 43082-S007

PACKING PACKING BREATHER-BRAKE CAP-BREATHER,BLEEDER PAD-ASSY-BRAKE

1 1 1 1 1

49006 49006A 49006B 92043 92043A

49006-S007 49006-S021 49006-S025 92043-S043 92043-S044

BOOT BOOT BOOT PIN PIN

1 2 1 2 1

92055 92145 92145A 92145B 92153

92055-S070 92145-S105 92145-S106 92145-S108 92153-S265

RING-O SPRING SPRING,PAD SPRING BOLT,REAR CALIPER

1 1 1 1 2

92153A 92153B 92153C 92200 92200A

92153-S297 92153-S304 92153-S308 92200-S159 92200-S160

BOLT BOLT,ADJUST BOLT WASHER WASHER

1 1 2 1 1

92210

92210-S111

NUT

1

41

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

This grid covers:

F-7

Handlebar Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11053 11053A 13041 13042 13042A

11053-S013 11053-S014 13041-S003 13042-S003 13042-S004

BRACKET,STEERING COVER,RH BRACKET,STEERING COVER,LH BALANCER,HANDLEBAR WEIGHT WEIGHT,HANDLE BALANCER

1 1 2 2 2

13070 13070A 14091 32085 46003

13070-S011 13070-S012 14091-S089-564 32085-S012 46003-S007

GUIDE,CABLE GUIDE,PARKING CABLE COVER,STEERING,BLACK/WHITE STOPPER,CLUTCH CABLE HANDLE

1 1 1 1 1

54005 54011 54012 54017 92026

54005-S011 54011-S002 54012-S007 54017-S001 92026-S098

CABLE-BRAKE CABLE-CLUTCH CABLE-THROTTLE CABLE-STARTER SPACER

1 1 1 1 2

92039 92153 92161 92171 92171A

92039-S005-506 92153-S259 92161-S086 92171-S014 92171-S092

RIVET,BLACK BOLT,CABLE GUIDE DAMPER,STARTER CABLE CLAMP,L=125 CLAMP,BRAKE PIPE

2 2 1 3 1

92171B 92171C 92172 92200 92210

92171-S093 92171-S094 92172-S172 92200-S132 92210-S034

CLAMP,CLUTCH CABLE CLAMP,PARKING CABLE SCREW,BALANCER WASHER,SPROCKET COVER NUT

1 1 2 2 2

42

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

F-8

This grid covers:

Reverse Lock Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11053 11053A 46043 92171 92172

11053-S015 11053-S016 46043-S001 92171-S097 92172-S018

92172A 92172-S032 92172B 92172-S168 92210 92210-S067

43

BRACKET,REVERSE KNOB BRACKET KNOB-ASSY,REVERSE CLAMP,REVERSE CABLE SCREW

1 1 1 2 1

SCREW SCREW,REVERSE CABLE NUT

2 1 1

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

F-9

This grid covers:

Handle Lever Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11061 13168 13271 13280 13280A

11061-S077 13168-S005 13271-S054 13280-S027 13280-S028

GASKET LEVER,CHOKE PLATE HOLDER HOLDER

1 1 1 1 1

14091 14091A 27010 27017 32099

14091-S084 14091-S090 27010-S006 27017-S002 32099-S007

COVER,CHOKE COVER,CLUTCH LEVER SWITCH,STOP LOCK,PARKING CASE

1 1 1 1 1

46018 46075 46076 46091 46092

46018-S002 46075-S006-504 46076-S007 46091-S005 46092-S010

GRIP-ASSY-THROTTLE GRIP,BLACK LEVER-ASSY-GRIP,CLUTCH HOUSING-ASSY-CONTROL,LH LEVER-GRIP,FRONT BRAKE

1 2 1 1 1

46092A 92026 92077 92145 92153

46092-S011 92026-S099 92077-S004 92145-S104 92153-S002

LEVER-GRIP SPACER KNOB,PARKING SPRING,RETURN BOLT

1 1 1 1 2

92153A 92153B 92153C 92153D 92172

92153-S116 92153-S294 92153-S295 92153-S296 92172-S053

BOLT,BRAKE LEVER PIVOT BOLT BOLT,PARKING LOCK BOLT SCREW

1 2 1 1 1

92172A 92172B 92172C 92172D 92172E

92172-S133 92172-S165 92172-S176 92172-S177 92172-S178

SCREW SCREW SCREW SCREW,ADJUSTER SCREW,PARKING PLATE

1 1 3 2 1

92172F 92172G 92200 92200A 92200B

92172-S179 92172-S182 92200-S155 92200-S157 92200-S158

SCREW,KNOB SCREW WASHER,PIVOT WASHER,PARKING LOCK WASHER

1 1 1 1 1

92210 92210A 92210B 92210C

92210-S024 92210-S044 92210-S065 92210-S108

NUT NUT,LEVER PIVOT NUT NUT,ADJUSTER

2 1 1 2

44

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

F-10

This grid covers:

Fuel Tank Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11061 14091 51001 51023 51049

11061-S002 14091-S085 51001-S008 51023-S008 51049-S004

GASKET,6.4X11.5X0.8 COVER TANK-COMP-FUEL TAP-ASSY CAP-TANK

2 1 1 1 1

92026 92026A 92153 92153A 92161

92026-S018 92026-S086 92153-S001 92153-S287 92161-S099

SPACER,6.5X10X9.4 SPACER BOLT BOLT,FUEL TANK DAMPER,FUEL TANK,RR

1 2 2 2 2

92161A 92161B 92171 92171A 92172

92161-S100 92161-S101 92171-S015 92171-S026 92172-S019

DAMPER,FUEL TANK,FR DAMPER,FUEL TANK CLAMP,L=145 CLAMP SCREW

1 2 2 2 1

92191 92191A 92191B 92200

92191-S028 92191-S064 92191-S065 92200-S133

TUBE,FUEL TANK BREATHER TUBE,FUEL TUBE,FUEL TANK WASHER,SEAT HOOK

1 1 1 1

45

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

F-11

This grid covers:

Oil Tank Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11061 11061A 16115 52001 55020

11061-S004 11061-S065 16115-S003 52001-S006 55020-S014

GASKET,8.2X14X1 GASKET,14X20X1.5 CAP-OIL FILLER TANK-OIL GUARD,OIL TANK

1 2 1 1 1

56033 92026 92039 92043 92055

56033-S010 92026-S081 92039-S002-506 92043-S024 92055-S006

LABEL-MANUAL,ENGINE OIL SPACER RIVET,BLACK PIN,CRANKCASE RING-O,D=3.1

1 2 2 3 1

92055A 92153 92153A 92153B 92153C

92055-S054 92153-S015 92153-S168 92153-S288 92153-S289

RING-O,OIL HOSE BOLT BOLT BOLT,OIL TANK BOLT,OIL HOSE,14X27

3 1 3 2 1

92161 92161A 92171 92191 92191A

92161-S089 92161-S105 92171-S085 92191-S061 92191-S062

DAMPER,OIL TANK DAMPER,OIL TANK CLAMP TUBE,OIL TANK TUBE,OIL TANK

2 2 2 1 1

TUBE,OIL TANK

1

92191B 92191-S063

46

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

F-12

This grid covers:

Seat Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

53066 92161 92161A 92161B 92161C

47

53066-S010-560 92161-S088 92161-S102 92161-S103 92161-S104

SEAT-ASSY,BLACK DAMPER,SEAT DAMPER,SEAT DAMPER DAMPER

JUN.19,2002

1 2 2 4 1

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

F-13

This grid covers:

Side Covers Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

14091 14091A 56066 56066A 92039

14091-S086-535 14091-S088-535 56066-S006-553 56066-S008-553 92039-S010

COVER,SIDE,RH,L.GREEN COVER,SIDE,LH,L.GREEN PATTERN,COVER,RH,WHT/GLD/BLK/GRN PATTERN,COVER,LH,WHT/GLD/BLK/GRN RIVET

1 1 1 1 2

92161

92161-S106

DAMPER,SIDE COVER

6

48

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

F-14

This grid covers:

Headlight(s) Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11053 11053A 14091 23004 23017

11053-S021 11053-S022 14091-S083-503 23004-S002-503 23017-S004

BRACKET,RH BRACKET,LH COVER,BLACK LAMP-HEAD,BLACK SOCKET

1 1 1 1 1

28012 92069 92161 92172 92172A

28012-S001 92069-S014 92161-S005 92172-S021 92172-S169

REFLECTOR-REFLEX,FR BULB,14V30/30W DAMPER SCREW SCREW

2 2 2 1 2

SCREW,HEADLAMP

2

92172B 92172-S174

49

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

This grid covers:

G-3

Taillight(s) Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11053 11053A 23008 23025 28012

11053-S023 11053-S024 23008-S005 23025-S004 28012-S003

BRACKET BRACKET SOCKET-ASSY LAMP-TAIL REFLECTOR-REFLEX,RR

1 2 1 1 1

28012A 92069 92161 92161A 92161B

28012-S004 92069-S004 92161-S085 92161-S095 92161-S108

REFLECTOR-REFLEX,REAR SIDE BULB,12V,21/5W DAMPER DAMPER,LAMP DAMPER,COMB LAMP

2 1 2 2 2

SCREW NUT NUT

4 4 3

92172 92172-S055 92210 92210-S004 92210A 92210-S067

50

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

G-4

This grid covers:

Chassis Electrical Equipment Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

14013 23008 23016 23026 23026A

14013-S002 23008-S004 23016-S004 23026-S011 23026-S012

23026B 23026-S013 92069 92069-S015

51

RING-POSITION SOCKET-ASSY LAMP-ASSY LENS,NEUTRAL LENS,REVERSE

3 3 1 1 1

LENS,WATER TEMP BULB,14V3W,T6.5

1 3

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

G-5

This grid covers:

Battery Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

11065 11065A 26011 26011A 26011B

11065-S037 11065-S040 26011-S013 26011-S014 26011-S015

CAP,BATTERY PLUS CAP,STARTER MOTOR TERMINAL WIRE-LEAD,STATER MOTOR WIRE-LEAD,BATTERY(+) WIRE-LEAD,BATTERY(-)

1 1 1 1 1

26012 92161 92161A 92161B 92161C

26012-S005 92161-S094 92161-S096 92161-S097 92161-S098

BATTERY,YTX9-BS,12V 8AH DAMPER,20X50X11 DAMPER,BATTERY DAMPER,20X45X6 DAMPER,27X80X3

1 2 1 2 2

52

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

G-6

This grid covers:

Ignition Switch Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

26031 27005 27008

26031-S003 27005-S005 27008-S002 (OPTION) 27008A 27008-S003 (OPTION) 27008B 27008-S006 (OPTION)

HARNESS SWITCH-ASSY-IGNITION KEY-LOCK,BLANK,TYPE C

1 1 1

KEY-LOCK,BLANK,TYPE D

1

KEY-LOCK,BLANK,TYPE E

1

27008C 27008-S007 (OPTION) 27010 27010-S026 92145 92145-S092 92171 92171-S014 92171A 92171-S034

KEY-LOCK,BLANK,TYPE F

1

SWITCH,STOP LAMP SPRING,STOP LAMP SWITCH CLAMP,L=125 CLAMP,L=33

1 1 1 3

92171B 92171C 92171D 92171E

CLAMP,L=120 CLAMP,L=90 CLAMP,WIRING HARNESS CLAMP,L=135

2 1 1 1

53

92171-S035 92171-S051 92171-S095 92171-S096

JUN.19,2002

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

G-7

This grid covers:

Labels Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

56033 56033A 56033B 56053 56053A

56033-S008 56033-S011 56033-S013 56053-S005 56053-S006

LABEL-MANUAL,GENERAL WARNING LABEL-MANUAL,CHAIN ADJUSTMENT LABEL-MANUAL,CHAIN ADJUSTMENT LABEL-SPECIFICATION,TIRE LABEL-SPECIFICATION,TIRE

1 1 1 1 1

56070 56070A 56070B 56070C 56070D

56070-S008 56070-S011 56070-S012 56070-S013 56070-S014

LABEL-WARNING LABEL-WARNING,GEAR SHIFTING LABEL-WARNING,AGE 16 LABEL-WARNING LABEL-WARNING,AGE 16

1 1 1 1 1

92039 92200

92039-S008 92200-S094

RIVET,WARNING LABEL WASHER

54

JUN.19,2002

14 14

This catalog covers:

’03 KSF400-A1 Chassis

GRID NO.

This grid covers:

G-8

Gasket Kit Quantity-KSF400

Ref. No.

Part No.

Description

Spec Code

’03 A1

99996

99996-S013 (OPTION)

55

SET,GASKET SET

JUN.19,2002

1

GRID NO.

This catalog covers:

L-13

’03 KSF400-A1 Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

This grid covers:

Numerical Parts Index Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

11003-S003 11004-S006 11005-S007 11008-S004 11010-S006 11013-S009 11021-S002 11053-S011 11053-S012 11053-S013

................ B-8 ................ B-3 ................ B-5 ................ B-3 ................ B-6 ................ B-6 ..............C-12 .............. E-10 .............. E-10 .................F-7

11065-S040 12004-S004 12005-S004 12009-S003 12009-S005 12011-S003 12032-S001 12046-S005 12048-S004 12053-S014

................G-5 ................ B-8 ................ B-8 .............. B-12 ................ B-8 ................ B-8 ................ B-8 .............. B-10 ................ B-9 ................ B-9

13144-S006 13145-S004 13151-S002 13159-S002 13161-S004 13165-S003 13165-S004 13168-S005 13187-S004 13216-S010

.............. B-13 ................C-3 ................C-3 .................F-5 ................C-3 ................C-3 ................C-3 .................F-9 .............. B-12 ..............C-13

14032-S007 ................C-6 14043-S004 ................ B-6 14073-S011 ................ B-6 14079-S002 ..............C-12 14091-S079 ................ B-4 14091-S080 ................C-6 14091-S081 ................ B-3 14091-S082 ................D-3 14091-S083-503 ....... F-14 14091-S084 .................F-9

21007-S007 ..............C-10 21066-S004 ..............C-11 21083-S002 .................F-6 21119-S005 ..............C-11 21121-S006 ..............C-11 21130-S006 ..............C-11 21163-S004 ..............C-12 21187-S004 .............. B-12 23004-S002-503 ....... F-14 23008-S004 ................G-4

35004-S015-503 ....... E-10 35004-S016 .............. E-10 35004-S017-535 ....... E-10 35023-S009-535 ....... E-11 39007-S007-514 ......... E-7 39007-S008-514 ......... E-7 39007-S009-514 ......... E-7 39007-S010-514 ......... E-7 39007-S011 ................ E-8 39007-S012 ................ E-8

11053-S014 11053-S015 11053-S016 11053-S017 11053-S018 11053-S019 11053-S020 11053-S021 11053-S022 11053-S023

.................F-7 .................F-8 .................F-8 .................F-4 .................F-4 .............. E-11 .................F-6 ...............F-14 ...............F-14 ................G-3

12053-S015 12053-S016 12053-S017 12053-S018 13001-S006 13002-S006 13008-S008 13031-S006 13032-S007 13034-S006

................ B-9 ................ B-9 ................ E-5 ................ E-5 .............. B-10 .............. B-10 .............. B-10 .............. B-10 .............. B-10 .............. B-10

13216-S011 13216-S012 13236-S005 13242-S003 13262-S011 13262-S012 13262-S013 13262-S014 13262-S015 13262-S016

..............C-13 ................C-9 ................C-3 ................C-3 .............. B-13 .............. B-13 .............. B-13 .............. B-13 .............. B-13 .............. B-13

14091-S085 ...............F-10 14091-S086-535 ....... F-13 14091-S087-503 ....... E-10 14091-S088-535 ....... F-13 14091-S089-564 ......... F-7 14091-S090 .................F-9 14091-S091 .............. E-12 14091-S092 .................F-3 14091-S116 ..............C-11 15003-S006 ................C-7

23008-S005 23016-S004 23017-S004 23025-S004 23026-S011 23026-S012 23026-S013 26006-S006 26011-S013 26011-S014

................G-3 ................G-4 ...............F-14 ................G-3 ................G-4 ................G-4 ................G-4 ..............C-11 ................G-5 ................G-5

39061-S003 39062-S016 39062-S017 39062-S018 39062-S019 39076-S004 39092-S004 39092-S005 39092-S005 39092-S007

................D-3 ................D-3 ................D-3 ................D-3 ................D-3 ..............C-13 .................F-5 ................ E-4 ................ E-6 .............. E-12

11053-S024 11061-S001 11061-S001 11061-S002 11061-S004 11061-S004 11061-S005 11061-S005 11061-S006 11061-S021

................G-3 ................ B-3 ................C-6 ...............F-10 ................C-6 ...............F-11 ................C-5 ................C-6 ................C-6 ................C-5

13035-S006 13037-S011 13037-S012 13041-S002 13041-S003 13042-S003 13042-S004 13070-S010 13070-S011 13070-S012

.............. B-10 .............. B-10 .............. B-10 .............. B-11 .................F-7 .................F-7 .................F-7 ................C-7 .................F-7 .................F-7

13262-S017 13262-S018 13262-S019 13262-S020 13262-S021 13271-S046 13271-S047 13271-S048 13271-S049 13271-S050

.............. B-13 .............. B-13 .............. B-13 .............. B-13 .............. B-13 ................C-3 .............. B-13 ................C-6 ................ E-3 ................ E-3

16005-S004 16005-S005 16005-S006 16007-S005 16007-S006 16014-S005 16016-S007 16017-S005 16021-S005 16030-S006

................C-7 ................C-7 ................C-7 ................C-7 ................C-9 ................C-7 ................C-7 ................C-7 ................C-7 ................C-7

26011-S015 26012-S005 26031-S003 27005-S005 27008-S002 27008-S003 27008-S006 27008-S007 27010-S006 27010-S023

................G-5 ................G-5 ................G-6 ................G-6 ................G-6 ................G-6 ................G-6 ................G-6 .................F-9 ................D-3

39092-S010 39092-S011 39111-S004 39112-S007 39112-S008 39114-S003 39156-S002 39186-S005 39186-S006 41009-S012

.............. E-13 ................ E-6 ................ E-6 ................ E-6 ................ E-6 ................ E-4 .............. E-11 ................ E-6 ................ E-6 .............. E-12

11061-S045 11061-S045 11061-S065 11061-S069 11061-S070 11061-S071 11061-S072 11061-S073 11061-S074 11061-S075

..............C-14 ................C-6 ...............F-11 ................ B-4 ................ B-5 ................C-6 ................C-6 ................ B-9 ................ B-9 ................ B-6

13070-S013 13087-S003 13088-S003 13088-S004 13089-S003 13095-S006 13097-S004 13097-S005 13102-S003 13107-S004

.................F-5 .............. B-12 .............. B-12 .............. B-12 .............. B-12 .............. B-12 .............. B-11 .............. B-10 .............. B-12 ................C-9

13271-S051 13271-S052 13271-S053 13271-S054 13280-S002 13280-S023 13280-S024 13280-S025 13280-S026 13280-S027

................ E-3 ................ E-3 .............. E-12 .................F-9 ................C-7 ................C-7 ................ B-6 .............. B-12 ................ E-4 .................F-9

16031-S006 16035-S003 16065-S007 16082-S004 16085-S004 16085-S005 16115-S003 16126-S002 16126-S002 16126-S010

................C-7 ................C-5 ................ B-3 ................C-9 .............. B-10 ..............C-14 ...............F-11 .............. E-12 .............. E-13 ................C-7

27010-S024 27010-S025 27010-S026 27017-S002 28012-S001 28012-S003 28012-S004 32085-S011 32085-S012 32099-S007

..............C-11 ................D-3 ................G-6 .................F-9 ...............F-14 ................G-3 ................G-3 ................ B-6 .................F-7 .................F-9

41009-S013 .............. E-13 41025-S008 .............. E-12 41025-S009 .............. E-13 41034-S005-563 ....... E-12 41046-S004 .............. E-13 41046-S005 .............. E-13 41068-S011 .............. E-13 41080-S005 .............. E-12 41080-S006 .............. E-13 42041-S006 .............. E-13

11061-S076 11061-S077 11065-S002 11065-S020 11065-S034 11065-S035 11065-S036 11065-S037 11065-S038 11065-S039

................ B-7 .................F-9 ................C-9 ................C-7 ................C-7 ................ B-6 ................D-3 ................G-5 ................ E-5 ................ E-5

13107-S005 13107-S006 13116-S003 13127-S006 13128-S008 13139-S002 13140-S008 13140-S009 13140-S010 13141-S005

.............. B-13 ................C-3 .............. B-12 .............. B-13 .............. B-13 .............. B-13 ................C-3 ................C-3 ................C-3 ................C-3

13280-S028 14001-S004 14013-S002 14014-S004 14020-S006 14020-S007 14020-S008 14020-S009 14020-S010 14031-S006

.................F-9 ................C-5 ................G-4 ................C-3 ................ B-9 .............. B-13 ................C-3 .............. B-10 .............. B-13 ................C-6

16142-S002 16154-S001 16165-S004 16165-S007 16165-S008 16165-S010 16187-S007 18087-S003 18088-S005 21003-S006

..............C-14 ................C-9 .................F-3 ................C-5 ................C-5 ................C-6 ................C-7 ................ B-7 ................ B-7 ..............C-10

32109-S006-514 .........E-9 32154-S004 ................C-7 32154-S005 ................C-5 32154-S006 ................C-5 32160-S010-548 .........E-3 32160-S011-514 .........E-3 33001-S006 ................ E-5 33032-S003 ................ E-5 34028-S003 ................ E-9 34028-S004 ................ E-9

43001-S004 43010-S001 43015-S008 43015-S009 43020-S004 43020-S005 43026-S005 43026-S006 43027-S001 43027-S003

.............. E-14 .................F-5 .................F-3 .................F-5 .................F-3 .................F-5 .................F-5 .................F-3 .................F-3 .................F-5

GRID NO.

This catalog covers:

L-14

’03 KSF400-A1 Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

This grid covers:

Numerical Parts Index Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

43028-S005 43028-S008 43028-S009 43028-S010 43034-S002 43041-S009 43041-S010 43041-S011 43048-S004 43048-S005

.................F-3 ................C-7 ................C-7 .................F-5 .................F-3 .................F-4 .................F-4 .................F-6 .................F-4 .................F-6

49006-S026 .................F-5 49030-S004-563 .......E-13 49044-S004 ..............C-14 49047-S004 ................C-3 49054-S005 ................ B-3 49063-S004 ..............C-14 49065-S004 ................C-9 49078-S004 ................ B-8 49085-S002 ................D-3 49107-S004 ................ B-7

56070-S012 56070-S013 56070-S014 59051-S005 59071-S002 59071-S005 59256-S003 59266-S001 59502-S003 92004-S001

................G-7 ................G-7 ................G-7 ................C-9 ................ B-6 ................ B-6 ..............C-14 ................ E-6 ................D-3 ................ B-5

92038-S006 .............. B-10 92039-S002-506 ....... F-11 92039-S005-506 ......... F-7 92039-S008 ................G-7 92039-S010 .............. E-10 92039-S010 .............. E-11 92039-S010 ...............F-13 92043-S001 ................C-6 92043-S003 ................ B-3 92043-S003 ................ B-5

92048-S005 92049-S006 92049-S018 92049-S024 92049-S048 92049-S049 92049-S050 92049-S051 92049-S052 92049-S053

.............. B-11 ................ B-8 .............. B-12 ................ E-7 .............. B-10 ................C-3 ................C-3 .............. B-13 .............. E-13 ................ E-5

92066-S033-515 .........C-6 92066-S034 ................ B-9 92066-S035 .................F-4 92069-S004 ................G-3 92069-S014 ...............F-14 92069-S015 ................G-4 92070-S001 ................ B-3 92070-S002 ................ B-3 92070-S003 ................ B-3 92070-S004 ................ B-3

43049-S007 43049-S008 43049-S009 43049-S010 43056-S002 43056-S002 43057-S002 43057-S002 43058-S001 43060-S002

.................F-4 .................F-6 .................F-6 .................F-6 .................F-4 .................F-6 .................F-4 .................F-6 ................C-7 .................F-3

49117-S002 49118-S005 49118-S006 49123-S005 51001-S008 51023-S008 51049-S004 52001-S005 52001-S006 52005-S005

.................F-5 ................ B-8 ................ B-8 ................C-7 ...............F-10 ...............F-10 ...............F-10 ................ B-5 ...............F-11 .............. E-11

92004-S010 92004-S011 92026-S018 92026-S081 92026-S081 92026-S086 92026-S087 92026-S088 92026-S089 92026-S090

................ B-7 ................ E-5 ...............F-10 ................D-3 ...............F-11 ...............F-10 ................C-3 ................ B-7 ................C-3 .............. E-12

92043-S003 92043-S004 92043-S007 92043-S008 92043-S008 92043-S016 92043-S024 92043-S034 92043-S035 92043-S036

................C-5 ................ B-3 ................C-9 .............. B-10 .............. B-11 .................F-4 ...............F-11 ................C-7 ................C-3 .................F-5

92049-S054 92055-S002 92055-S003 92055-S003 92055-S005 92055-S006 92055-S006 92055-S007 92055-S008 92055-S010

..............C-14 ................C-5 ................C-5 ................C-7 ................C-9 ................ E-4 ...............F-11 ..............C-14 ..............C-12 ................C-9

92070-S005 92070-S006 92070-S020 92070-S021 92071-S004 92071-S007 92077-S004 92093-S008 92093-S032 92093-S033

................ B-3 ................ B-3 ................ B-3 ................ B-3 ..............C-11 ..............C-11 .................F-9 .............. E-14 ................ E-8 .............. E-12

43078-S003 ................D-3 43078-S005 .................F-5 43082-S006 .................F-4 43082-S007 .................F-6 43095-S007 .................F-3 43095-S008 .................F-3 43095-S009 .................F-5 43095-S010 .................F-5 43095-S011 .................F-5 45014-S017-535 .........E-7

52010-S004 ................C-9 53066-S010-560 ....... F-12 54005-S011 .................F-7 54011-S002 .................F-7 54012-S007 .................F-7 54017-S001 .................F-7 55020-S013 ................C-7 55020-S014 ...............F-11 55020-S015 ................ E-3 55020-S016 ................ E-9

92026-S091 92026-S093 92026-S094 92026-S095 92026-S096 92026-S097 92026-S098 92026-S099 92026-S100 92026-S101

.............. E-12 ................ B-7 .............. B-12 ................ E-7 ................ E-7 .............. E-12 .................F-7 .................F-9 ................ E-5 ................ E-8

92043-S037 92043-S038 92043-S039 92043-S040 92043-S041 92043-S042 92043-S043 92043-S044 92045-S004 92045-S035

.............. B-11 ................C-3 ..............C-14 ..............C-13 ................C-3 .................F-4 .................F-6 .................F-6 .............. B-12 .............. B-13

92055-S013 92055-S015 92055-S016 92055-S044 92055-S048 92055-S049 92055-S053 92055-S054 92055-S055 92055-S056

................C-7 ..............C-14 ................D-3 ................C-7 ................C-7 ................C-7 ................C-5 ...............F-11 ................C-3 ................C-6

92093-S034 92093-S036 92093-S037 92093-S038 92093-S039 92093-S040 92093-S041 92093-S051 92110-S002 92110-S003

.............. E-12 ................ E-4 ................ E-4 ................ E-4 ................ E-7 ................ E-5 ................ E-8 ................ B-7 .............. E-11 .............. E-11

45014-S019-535 .........E-8 46003-S007 .................F-7 46012-S003-504 .........E-4 46012-S005-504 .........E-4 46018-S002 .................F-9 46043-S001 .................F-8 46075-S006-504 ......... F-9 46076-S007 .................F-9 46091-S005 .................F-9 46092-S010 .................F-9

55020-S017 ................ E-9 55020-S018 ................ E-5 55020-S019 ................ E-8 55020-S020-504 .......E-11 55020-S021-504 .......E-11 56007-S005 .............. E-11 56014-S016-554 .......E-11 56014-S024-559 .......E-10 56033-S008 ................G-7 56033-S010 ...............F-11

92026-S102 92026-S103 92026-S104 92026-S105 92026-S106 92026-S107 92033-S001 92033-S001 92033-S006 92033-S008

................ E-8 ................ E-8 ................ E-8 ................ E-8 .............. E-13 ................C-5 ..............C-14 ................C-9 ..............C-14 ................C-7

92045-S036 92045-S046 92045-S047 92045-S048 92045-S049 92045-S050 92045-S051 92045-S052 92045-S053 92045-S054

.............. E-12 ..............C-14 ................C-3 .............. E-12 .............. E-13 .............. B-11 .............. B-13 .............. B-13 .............. B-13 .............. B-10

92055-S057 92055-S058 92055-S065 92055-S066 92055-S067 92055-S068 92055-S069 92055-S070 92055-S071 92057-S012

................C-6 ................C-7 ................C-7 ..............C-14 ..............C-12 ..............C-12 ..............C-12 .................F-6 .................F-5 ................ B-9

92122-S005 92122-S008 92139-S022 92139-S023 92139-S024 92139-S025 92139-S026 92139-S027 92139-S029 92139-S030

................C-3 ................ E-3 .............. B-13 .............. B-13 ..............C-13 .............. B-13 .............. B-13 .............. B-13 ................ E-5 ................ E-4

46092-S011 49001-S003 49002-S003 49006-S007 49006-S007 49006-S020 49006-S021 49006-S021 49006-S024 49006-S025

56033-S011 ................G-7 56033-S013 ................G-7 56053-S005 ................G-7 56053-S006 ................G-7 56066-S006-553 ....... F-13 56066-S007-559 .......E-10 56066-S008-553 ....... F-13 56066-S009-559 .......E-10 56070-S008 ................G-7 56070-S011 ................G-7

92033-S023 92033-S023 92033-S034 92033-S037 92033-S038 92033-S039 92033-S040 92033-S041 92033-S042 92038-S002

..............C-13 ................C-9 .............. B-13 ................C-3 ................ E-6 .............. B-13 .............. B-10 ................C-7 .................F-5 ..............C-10

92046-S003 92046-S008 92046-S014 92046-S015 92046-S016 92046-S017 92046-S018 92046-S019 92046-S020 92046-S021

................ E-7 ................C-3 .............. B-12 .............. B-12 ................ E-7 ................ E-8 ................ E-8 ................ E-5 ................C-3 ..............C-13

92057-S013 92058-S004 92063-S007 92063-S008 92064-S008 92066-S001 92066-S003 92066-S004 92066-S009 92066-S032

.............. B-13 .............. B-13 ................C-7 ................C-7 ................C-7 ................C-6 ................C-6 ................ B-6 ................C-5 ................C-5

92140-S003 92145-S004 92145-S010 92145-S037 92145-S089 92145-S090 92145-S091 92145-S092 92145-S093 92145-S094

................C-9 ................C-9 ................C-7 ................C-3 ................C-3 ................C-9 .............. B-11 ................G-6 .............. E-14 ................C-3

.................F-9 ................ E-8 ................ B-3 .................F-4 .................F-6 ..............C-11 .................F-4 .................F-6 ................ E-5 .................F-6

GRID NO.

This catalog covers:

L-15

’03 KSF400-A1 Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

This grid covers:

Numerical Parts Index Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

92145-S095 92145-S097 92145-S098 92145-S099 92145-S100 92145-S101 92145-S102 92145-S103 92145-S104 92145-S105

................C-7 ................C-7 ................C-8 ................C-8 .............. B-12 ................C-3 ................C-3 ..............C-12 .................F-9 .................F-4

92153-S143 92153-S143 92153-S143 92153-S144 92153-S144 92153-S144 92153-S168 92153-S214 92153-S220 92153-S220

................ B-5 ..............C-14 .................F-5 ................C-6 .................F-3 .................F-5 ...............F-11 ................ B-3 ................ E-3 ................ E-9

92153-S285 92153-S286 92153-S286 92153-S287 92153-S288 92153-S288 92153-S289 92153-S290 92153-S291 92153-S292

................C-3 .............. E-10 ................ E-3 ...............F-10 ................D-3 ...............F-11 ...............F-11 ................ B-3 ................ B-9 ................C-3

92161-S106 92161-S107 92161-S108 92161-S149 92171-S001 92171-S002 92171-S006 92171-S014 92171-S014 92171-S015

...............F-13 .............. E-11 ................G-3 .............. E-10 ................C-8 ................D-3 ................ B-6 .................F-7 ................G-6 ...............F-10

92172-S054 92172-S055 92172-S055 92172-S057 92172-S092 92172-S112 92172-S112 92172-S112 92172-S133 92172-S139

.................F-3 ................ B-6 ................G-3 ................C-8 .............. B-12 .............. B-13 ................ B-9 ................C-3 .................F-9 ................C-8

92180-S029 92180-S030 92180-S031 92180-S032 92180-S033 92180-S034 92180-S035 92180-S036 92180-S037 92180-S038

................ B-8 ................ B-8 ................ B-8 ................ B-8 ................ B-8 ................ B-8 ................ B-8 ................ B-8 ................ B-8 ................ B-8

92145-S105 92145-S106 92145-S106 92145-S108 92145-S109 92153-S001 92153-S001 92153-S001 92153-S001 92153-S001

.................F-6 .................F-4 .................F-6 .................F-6 ................C-8 .............. B-12 ................ B-3 ................C-6 ................C-9 ...............F-10

92153-S247 92153-S248 92153-S249 92153-S250 92153-S251 92153-S252 92153-S253 92153-S254 92153-S255 92153-S256

................C-5 .............. E-14 ................ E-4 ................ E-4 .............. E-11 ................C-3 ................ B-3 .................F-4 ................ B-7 ..............C-10

92153-S293 92153-S294 92153-S295 92153-S296 92153-S297 92153-S297 92153-S298 92153-S299 92153-S300 92153-S301

..............C-12 .................F-9 .................F-9 .................F-9 .................F-4 .................F-6 .................F-3 ................ E-5 ................ E-8 ................ E-8

92171-S026 92171-S030 92171-S033 92171-S034 92171-S035 92171-S048 92171-S051 92171-S085 92171-S086 92171-S087

...............F-10 ................ B-3 ................C-8 ................G-6 ................G-6 ................ B-5 ................G-6 ...............F-11 .................F-5 ................ B-5

92172-S164 92172-S165 92172-S166 92172-S167 92172-S168 92172-S169 92172-S170 92172-S171 92172-S172 92172-S173

................C-8 .................F-9 .............. B-10 ................C-9 .................F-8 ...............F-14 ................C-4 .............. B-13 .................F-7 ................ B-7

92180-S039 92180-S040 92180-S041 92180-S042 92180-S043 92180-S044 92180-S045 92180-S046 92191-S028 92191-S054

................ B-8 ................ B-8 ................ B-8 ................ B-8 .................F-4 .................F-4 ................C-4 .............. B-14 ...............F-10 ................C-8

92153-S002 92153-S002 92153-S003 92153-S007 92153-S010 92153-S010 92153-S010 92153-S010 92153-S011 92153-S012

................ B-6 .................F-9 ..............C-12 ................C-6 ................ B-3 ................C-6 ................D-3 .................F-3 .............. E-10 ................ B-6

92153-S257 92153-S258 92153-S259 92153-S260 92153-S261 92153-S262 92153-S263 92153-S264 92153-S265 92153-S266

................ B-9 .............. E-12 .................F-7 .................F-5 ..............C-14 ..............C-14 ................ B-3 ................ E-3 .................F-6 ................ E-3

92153-S303 92153-S304 92153-S305 92153-S306 92153-S307 92153-S308 92161-S005 92161-S030 92161-S085 92161-S086

................ E-8 .................F-6 .............. E-11 ................ E-5 ................ E-8 .................F-6 ...............F-14 .............. E-10 ................G-3 .................F-7

92171-S088 92171-S089 92171-S090 92171-S091 92171-S092 92171-S092 92171-S093 92171-S094 92171-S095 92171-S096

................D-3 ................ B-6 ................ B-3 ................ B-6 .................F-3 .................F-7 .................F-7 .................F-7 ................G-6 ................G-6

92172-S173 92172-S174 92172-S175 92172-S176 92172-S177 92172-S178 92172-S179 92172-S180 92172-S182 92172-S227

.............. E-11 ...............F-14 ................ E-8 .................F-9 .................F-9 .................F-9 .................F-9 ................C-8 .................F-9 .............. E-10

92191-S055 92191-S056 92191-S057 92191-S058 92191-S059 92191-S060 92191-S061 92191-S062 92191-S063 92191-S064

................ B-5 ................ B-5 ................ B-5 ................C-8 ................C-8 ................ B-6 ...............F-11 ...............F-11 ...............F-11 ...............F-10

92153-S012 92153-S012 92153-S013 92153-S015 92153-S015 92153-S024 92153-S036 92153-S050 92153-S053 92153-S053

..............C-11 ................ E-3 ................C-3 ................C-6 ...............F-11 ..............C-13 ................ B-3 ................D-3 .................F-3 .................F-5

92153-S266 92153-S267 92153-S268 92153-S269 92153-S270 92153-S271 92153-S272 92153-S273 92153-S274 92153-S275

................ E-9 ................ E-7 .............. E-13 ................C-5 ................C-5 ................ E-9 ................ E-3 ................ E-8 .............. E-13 ................ E-7

92161-S087 92161-S088 92161-S089 92161-S089 92161-S090 92161-S091 92161-S092 92161-S093 92161-S094 92161-S095

................ B-7 ...............F-12 ................D-3 ...............F-11 ................ B-7 .............. E-10 ................ B-4 ................C-3 ................G-5 ................G-3

92171-S097 92171-S098 92171-S099 92171-S100 92171-S101 92171-S102 92171-S103 92172-S002 92172-S018 92172-S019

.................F-8 ................ B-7 ..............C-10 .................F-3 .................F-3 ................ B-6 ................C-8 ................C-8 .................F-8 ...............F-10

92180-S001 92180-S001 92180-S009 92180-S010 92180-S013 92180-S014 92180-S015 92180-S016 92180-S017 92180-S018

..............C-14 ................C-9 .............. B-11 ..............C-13 .............. B-13 .............. B-13 .............. B-13 .............. B-13 .............. B-14 ................ B-8

92191-S065 92200-S009 92200-S014 92200-S014 92200-S015 92200-S019 92200-S029 92200-S054 92200-S061 92200-S074

...............F-10 ................ B-3 .................F-3 .................F-5 ................ B-4 ................C-8 ................ E-6 ................ E-5 .............. B-12 .............. E-11

92153-S062 92153-S067 92153-S067 92153-S081 92153-S082 92153-S092 92153-S108 92153-S116 92153-S128 92153-S128

................C-6 ................C-9 .............. E-10 ..............C-10 .............. B-12 ................ B-3 ................ E-3 .................F-9 ................C-5 ................C-6

92153-S276 92153-S277 92153-S278 92153-S279 92153-S280 92153-S281 92153-S282 92153-S283 92153-S283 92153-S284

................ E-7 .............. E-13 .............. E-13 .............. E-13 ................ B-4 ................ B-4 ................ E-5 .............. E-12 .............. E-13 .............. B-13

92161-S096 92161-S097 92161-S098 92161-S099 92161-S100 92161-S101 92161-S102 92161-S103 92161-S104 92161-S105

................G-5 ................G-5 ................G-5 ...............F-10 ...............F-10 ...............F-10 ...............F-12 ...............F-12 ...............F-12 ...............F-11

92172-S021 92172-S022 92172-S031 92172-S032 92172-S033 92172-S035 92172-S046 92172-S047 92172-S048 92172-S053

...............F-14 ..............C-11 .............. E-10 .................F-8 ................C-5 ..............C-11 ................C-8 ................C-8 ................C-8 .................F-9

92180-S019 92180-S020 92180-S021 92180-S022 92180-S023 92180-S024 92180-S025 92180-S026 92180-S027 92180-S028

................ B-8 ................ B-8 ................ B-8 ................ B-8 ................ B-8 ................ B-8 ................ B-8 ................ B-8 ................ B-8 ................ B-8

92200-S083 92200-S086 92200-S094 92200-S099 92200-S111 92200-S127 92200-S128 92200-S129 92200-S130 92200-S131

................C-8 ................C-4 ................G-7 .............. E-12 ................ E-3 ................C-4 ................ B-9 ..............C-13 ................ E-7 .............. B-12

GRID NO.

This catalog covers:

L-16

’03 KSF400-A1 Part No.

Grid No.

Part No.

Grid No.

92200-S132 92200-S132 92200-S133 92200-S134 92200-S135 92200-S136 92200-S137 92200-S138 92200-S139 92200-S140

................C-6 .................F-7 ...............F-10 .............. E-14 .................F-5 ................ B-7 ................ E-4 .............. E-13 .............. E-13 .............. B-10

92210-S061 92210-S064 92210-S065 92210-S067 92210-S067 92210-S072 92210-S073 92210-S075 92210-S098 92210-S099

................D-3 ................ E-6 .................F-9 .................F-8 ................G-3 ................ E-6 ................ E-6 .............. E-12 ................ E-5 ..............C-12

92200-S141 92200-S142 92200-S143 92200-S144 92200-S145 92200-S146 92200-S147 92200-S148 92200-S149 92200-S150

.............. E-13 .............. B-14 .............. E-13 .............. B-12 .............. B-14 .............. B-14 .............. E-11 .............. E-10 ................ E-6 ................ B-3

92210-S100 92210-S100 92210-S101 92210-S102 92210-S103 92210-S105 92210-S106 92210-S107 92210-S108 92210-S109

.............. E-12 .............. E-13 .............. B-11 .............. B-10 .............. B-12 ................ E-8 ................ E-8 ..............C-10 .................F-9 .............. E-13

92200-S151 92200-S152 92200-S153 92200-S154 92200-S155 92200-S157 92200-S158 92200-S159 92200-S159 92200-S160

................C-8 ................ B-7 .............. B-12 ..............C-12 .................F-9 .................F-9 .................F-9 .................F-4 .................F-6 .................F-6

92210-S110 92210-S111 92210-S112 92210-S113 92210-S121 92210-S143 99996-S013

.............. E-13 .................F-6 .................F-5 .............. E-13 ................C-8 .............. E-10 ................G-8

92200-S161 92200-S162 92200-S163 92200-S164 92210-S004 92210-S004 92210-S012 92210-S015 92210-S015 92210-S015

................ E-5 ................ E-5 ................ E-5 ................ E-5 ................ B-5 ................G-3 .............. E-10 ................ B-3 ................C-5 ................ E-6

92210-S015 92210-S015 92210-S024 92210-S024 92210-S024 92210-S029 92210-S032 92210-S034 92210-S044 92210-S046

................ E-7 ................ E-8 .............. E-11 .............. E-14 .................F-9 ................ B-7 ................ E-4 .................F-7 .................F-9 ................ E-5

Part No.

Grid No.

This grid covers:

Numerical Parts Index Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

This catalog covers:

’03 KSF400-A1 Air Cleaner.........................................................................................B-6 Balancer...........................................................................................B-11 Battery...............................................................................................G-5 Brake Pedal......................................................................................E-14 Cam Chain.........................................................................................B-9 Camshaft(s) ....................................................................................... B-8 Carburetor...................................................................................C-7/C-8 Chassis Electrical Equipment............................................................G-4 Clutch...............................................................................................B-12 Crankcase..........................................................................................C-5 Crankshaft........................................................................................B-10 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Engine Cover(s).................................................................................C-6 Footrests............................................................................................E-9 Frame.................................................................................................E-3 Front Brake.........................................................................................F-4 Front Fender(s)................................................................................E-10 Front Hub.........................................................................................E-12 Front Master Cylinder ........................................................................ F-3 Front Suspension...............................................................................E-7 Fuel Tank ......................................................................................... F-10 Gasket Kit..........................................................................................G-8 Gear Change Mechanism...........................................................C-3/C-4 Generator.........................................................................................C-10 Handle Lever......................................................................................F-9 Handlebar...........................................................................................F-7

GRID NO.

B-16

This grid covers:

Part Name Index Headlight(s)......................................................................................F-14 Ignition Switch................................................................................... G-6 Ignition System................................................................................C-11 Knuckle Arm ...................................................................................... E-6 Labels................................................................................................G-7 Muffler(s)............................................................................................B-7 Oil Pump............................................................................................C-9 Oil Tank............................................................................................F-11 Piston(s)...........................................................................................B-10 Radiator ............................................................................................. D-3 Rear Brake.........................................................................................F-6 Rear Fender(s).................................................................................E-11 Rear Hub ......................................................................................... E-13 Rear Master Cylinder.........................................................................F-5 Rear Suspension ...............................................................................E-8 Reverse Lock ..................................................................................... F-8 Seat..................................................................................................F-12 Side Covers......................................................................................F-13 Starter Clutch .................................................................................. C-13 Starter Motor ................................................................................... C-12 Steering Shaft....................................................................................E-4 Swingarm...........................................................................................E-5 Taillight(s) .......................................................................................... G-3 Tensioner ........................................................................................... B-9 Transmission............................................................................B-13/B-14 Valve(s).............................................................................................. B-8 Water Pump.....................................................................................C-14

This catalog covers:

’03 KSF400-A1 Air Cleaner.........................................................................................B-6 Balancer...........................................................................................B-11 Battery...............................................................................................G-5 Brake Pedal......................................................................................E-14 Cam Chain.........................................................................................B-9 Camshaft(s) ....................................................................................... B-8 Carburetor...................................................................................C-7/C-8 Chassis Electrical Equipment............................................................G-4 Clutch...............................................................................................B-12 Crankcase..........................................................................................C-5 Crankshaft........................................................................................B-10 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Engine Cover(s).................................................................................C-6 Footrests............................................................................................E-9 Frame.................................................................................................E-3 Front Brake.........................................................................................F-4 Front Fender(s)................................................................................E-10 Front Hub.........................................................................................E-12 Front Master Cylinder ........................................................................ F-3 Front Suspension...............................................................................E-7 Fuel Tank ......................................................................................... F-10 Gasket Kit..........................................................................................G-8 Gear Change Mechanism...........................................................C-3/C-4 Generator.........................................................................................C-10 Handle Lever......................................................................................F-9 Handlebar...........................................................................................F-7

GRID NO.

C-16

This grid covers:

Part Name Index Headlight(s)......................................................................................F-14 Ignition Switch................................................................................... G-6 Ignition System................................................................................C-11 Knuckle Arm ...................................................................................... E-6 Labels................................................................................................G-7 Muffler(s)............................................................................................B-7 Oil Pump............................................................................................C-9 Oil Tank............................................................................................F-11 Piston(s)...........................................................................................B-10 Radiator ............................................................................................. D-3 Rear Brake.........................................................................................F-6 Rear Fender(s).................................................................................E-11 Rear Hub ......................................................................................... E-13 Rear Master Cylinder.........................................................................F-5 Rear Suspension ...............................................................................E-8 Reverse Lock ..................................................................................... F-8 Seat..................................................................................................F-12 Side Covers......................................................................................F-13 Starter Clutch .................................................................................. C-13 Starter Motor ................................................................................... C-12 Steering Shaft....................................................................................E-4 Swingarm...........................................................................................E-5 Taillight(s) .......................................................................................... G-3 Tensioner ........................................................................................... B-9 Transmission............................................................................B-13/B-14 Valve(s).............................................................................................. B-8 Water Pump.....................................................................................C-14

This catalog covers:

’03 KSF400-A1 Air Cleaner.........................................................................................B-6 Balancer...........................................................................................B-11 Battery...............................................................................................G-5 Brake Pedal......................................................................................E-14 Cam Chain.........................................................................................B-9 Camshaft(s) ....................................................................................... B-8 Carburetor...................................................................................C-7/C-8 Chassis Electrical Equipment............................................................G-4 Clutch...............................................................................................B-12 Crankcase..........................................................................................C-5 Crankshaft........................................................................................B-10 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Engine Cover(s).................................................................................C-6 Footrests............................................................................................E-9 Frame.................................................................................................E-3 Front Brake.........................................................................................F-4 Front Fender(s)................................................................................E-10 Front Hub.........................................................................................E-12 Front Master Cylinder ........................................................................ F-3 Front Suspension...............................................................................E-7 Fuel Tank ......................................................................................... F-10 Gasket Kit..........................................................................................G-8 Gear Change Mechanism...........................................................C-3/C-4 Generator.........................................................................................C-10 Handle Lever......................................................................................F-9 Handlebar...........................................................................................F-7

GRID NO.

D-16

This grid covers:

Part Name Index Headlight(s)......................................................................................F-14 Ignition Switch................................................................................... G-6 Ignition System................................................................................C-11 Knuckle Arm ...................................................................................... E-6 Labels................................................................................................G-7 Muffler(s)............................................................................................B-7 Oil Pump............................................................................................C-9 Oil Tank............................................................................................F-11 Piston(s)...........................................................................................B-10 Radiator ............................................................................................. D-3 Rear Brake.........................................................................................F-6 Rear Fender(s).................................................................................E-11 Rear Hub ......................................................................................... E-13 Rear Master Cylinder.........................................................................F-5 Rear Suspension ...............................................................................E-8 Reverse Lock ..................................................................................... F-8 Seat..................................................................................................F-12 Side Covers......................................................................................F-13 Starter Clutch .................................................................................. C-13 Starter Motor ................................................................................... C-12 Steering Shaft....................................................................................E-4 Swingarm...........................................................................................E-5 Taillight(s) .......................................................................................... G-3 Tensioner ........................................................................................... B-9 Transmission............................................................................B-13/B-14 Valve(s).............................................................................................. B-8 Water Pump.....................................................................................C-14

This catalog covers:

’03 KSF400-A1 Air Cleaner.........................................................................................B-6 Balancer...........................................................................................B-11 Battery...............................................................................................G-5 Brake Pedal......................................................................................E-14 Cam Chain.........................................................................................B-9 Camshaft(s) ....................................................................................... B-8 Carburetor...................................................................................C-7/C-8 Chassis Electrical Equipment............................................................G-4 Clutch...............................................................................................B-12 Crankcase..........................................................................................C-5 Crankshaft........................................................................................B-10 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Engine Cover(s).................................................................................C-6 Footrests............................................................................................E-9 Frame.................................................................................................E-3 Front Brake.........................................................................................F-4 Front Fender(s)................................................................................E-10 Front Hub.........................................................................................E-12 Front Master Cylinder ........................................................................ F-3 Front Suspension...............................................................................E-7 Fuel Tank ......................................................................................... F-10 Gasket Kit..........................................................................................G-8 Gear Change Mechanism...........................................................C-3/C-4 Generator.........................................................................................C-10 Handle Lever......................................................................................F-9 Handlebar...........................................................................................F-7

GRID NO.

E-16

This grid covers:

Part Name Index Headlight(s)......................................................................................F-14 Ignition Switch................................................................................... G-6 Ignition System................................................................................C-11 Knuckle Arm ...................................................................................... E-6 Labels................................................................................................G-7 Muffler(s)............................................................................................B-7 Oil Pump............................................................................................C-9 Oil Tank............................................................................................F-11 Piston(s)...........................................................................................B-10 Radiator ............................................................................................. D-3 Rear Brake.........................................................................................F-6 Rear Fender(s).................................................................................E-11 Rear Hub ......................................................................................... E-13 Rear Master Cylinder.........................................................................F-5 Rear Suspension ...............................................................................E-8 Reverse Lock ..................................................................................... F-8 Seat..................................................................................................F-12 Side Covers......................................................................................F-13 Starter Clutch .................................................................................. C-13 Starter Motor ................................................................................... C-12 Steering Shaft....................................................................................E-4 Swingarm...........................................................................................E-5 Taillight(s) .......................................................................................... G-3 Tensioner ........................................................................................... B-9 Transmission............................................................................B-13/B-14 Valve(s).............................................................................................. B-8 Water Pump.....................................................................................C-14

This catalog covers:

’03 KSF400-A1 Air Cleaner.........................................................................................B-6 Balancer...........................................................................................B-11 Battery...............................................................................................G-5 Brake Pedal......................................................................................E-14 Cam Chain.........................................................................................B-9 Camshaft(s) ....................................................................................... B-8 Carburetor...................................................................................C-7/C-8 Chassis Electrical Equipment............................................................G-4 Clutch...............................................................................................B-12 Crankcase..........................................................................................C-5 Crankshaft........................................................................................B-10 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Engine Cover(s).................................................................................C-6 Footrests............................................................................................E-9 Frame.................................................................................................E-3 Front Brake.........................................................................................F-4 Front Fender(s)................................................................................E-10 Front Hub.........................................................................................E-12 Front Master Cylinder ........................................................................ F-3 Front Suspension...............................................................................E-7 Fuel Tank ......................................................................................... F-10 Gasket Kit..........................................................................................G-8 Gear Change Mechanism...........................................................C-3/C-4 Generator.........................................................................................C-10 Handle Lever......................................................................................F-9 Handlebar...........................................................................................F-7

GRID NO.

F-16

This grid covers:

Part Name Index Headlight(s)......................................................................................F-14 Ignition Switch................................................................................... G-6 Ignition System................................................................................C-11 Knuckle Arm ...................................................................................... E-6 Labels................................................................................................G-7 Muffler(s)............................................................................................B-7 Oil Pump............................................................................................C-9 Oil Tank............................................................................................F-11 Piston(s)...........................................................................................B-10 Radiator ............................................................................................. D-3 Rear Brake.........................................................................................F-6 Rear Fender(s).................................................................................E-11 Rear Hub ......................................................................................... E-13 Rear Master Cylinder.........................................................................F-5 Rear Suspension ...............................................................................E-8 Reverse Lock ..................................................................................... F-8 Seat..................................................................................................F-12 Side Covers......................................................................................F-13 Starter Clutch .................................................................................. C-13 Starter Motor ................................................................................... C-12 Steering Shaft....................................................................................E-4 Swingarm...........................................................................................E-5 Taillight(s) .......................................................................................... G-3 Tensioner ........................................................................................... B-9 Transmission............................................................................B-13/B-14 Valve(s).............................................................................................. B-8 Water Pump.....................................................................................C-14

This catalog covers:

’03 KSF400-A1 Air Cleaner.........................................................................................B-6 Balancer...........................................................................................B-11 Battery...............................................................................................G-5 Brake Pedal......................................................................................E-14 Cam Chain.........................................................................................B-9 Camshaft(s) ....................................................................................... B-8 Carburetor...................................................................................C-7/C-8 Chassis Electrical Equipment............................................................G-4 Clutch...............................................................................................B-12 Crankcase..........................................................................................C-5 Crankshaft........................................................................................B-10 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Engine Cover(s).................................................................................C-6 Footrests............................................................................................E-9 Frame.................................................................................................E-3 Front Brake.........................................................................................F-4 Front Fender(s)................................................................................E-10 Front Hub.........................................................................................E-12 Front Master Cylinder ........................................................................ F-3 Front Suspension...............................................................................E-7 Fuel Tank ......................................................................................... F-10 Gasket Kit..........................................................................................G-8 Gear Change Mechanism...........................................................C-3/C-4 Generator.........................................................................................C-10 Handle Lever......................................................................................F-9 Handlebar...........................................................................................F-7

GRID NO.

G-16

This grid covers:

Part Name Index Headlight(s)......................................................................................F-14 Ignition Switch................................................................................... G-6 Ignition System................................................................................C-11 Knuckle Arm ...................................................................................... E-6 Labels................................................................................................G-7 Muffler(s)............................................................................................B-7 Oil Pump............................................................................................C-9 Oil Tank............................................................................................F-11 Piston(s)...........................................................................................B-10 Radiator ............................................................................................. D-3 Rear Brake.........................................................................................F-6 Rear Fender(s).................................................................................E-11 Rear Hub ......................................................................................... E-13 Rear Master Cylinder.........................................................................F-5 Rear Suspension ...............................................................................E-8 Reverse Lock ..................................................................................... F-8 Seat..................................................................................................F-12 Side Covers......................................................................................F-13 Starter Clutch .................................................................................. C-13 Starter Motor ................................................................................... C-12 Steering Shaft....................................................................................E-4 Swingarm...........................................................................................E-5 Taillight(s) .......................................................................................... G-3 Tensioner ........................................................................................... B-9 Transmission............................................................................B-13/B-14 Valve(s).............................................................................................. B-8 Water Pump.....................................................................................C-14