TELEDYNE CONTINENTAL® MOTORS
SERVICE BULLETIN INDEX
FORM X-09-06 Supersedes X-01-03
SEPTEMBER 22, 2006
SUBJECT:
ACTIVE SERVICE BULLETIN INDEX
This Service Bulletin Index provides a listing of active service bulletins starting with the earliest through the most recently released bulletin still having an active status at the time this form X-09-06 was published. Service Bulletins not listed in this index with a release date earlier than this index may be considered obsolete. Inactive bulletins are no longer eligible for publication or release. The Index is two parts, 1) in a subject index format where the Service Bulletins are arranged by engine subsystems in an alphabetic sequence and the bulletins sorted by most recently released date, and 2) an engine model applicable index where the Service Bulletin number and subject are listed with the engine models to which they apply. Teledyne Continental Motors issues service bulletins to announce product improvements and to address conditions that affect maintenance, preventive maintenance, safety and continued airworthiness. Compliance is required as specified in the COMPLIANCE section of each bulletin. For the different categories of Service Bulletins released by Teledyne Continental Motors, refer to SIL93-11A for Teledyne Continental® Aircraft Engine Service Bulletins and SIL640 for Teledyne Continental® Ignition System Service Bulletins. Information contained in service bulletins will be incorporated into engine parts, maintenance and overhaul manuals at the next revision or reprinting of the affected manual. Once incorporated into the appropriate manual the information becomes a part of the engines type design data and is required for continued airworthiness of the engine or component.
INSTRUCTIONS FOR CONTINUED AIRWORTHINESS (Excerpt from SIL93-11A) In accordance with FAR 33.4, Teledyne Continental Motors issues Instructions for Continued Airworthiness (ICA) for the engines and components for which it holds the Type Certificate or Parts Manufacturing Authorization (PMA) authority. The ICA's are primarily published in the form of Operator's Manuals, Maintenance Manuals and Overhaul Manuals. These manuals may be supplemented by Service Documents, which may contain updates to the ICA's until such time that the updated ICA's are incorporated into the appropriate manual. Additionally, Service Documents may address a specific issue and modify the published ICA's for a limited purpose, which may not be incorporated into the manual. (Reference the latest revision of SIL93-11A for more information)
WARNING New or updated Instructions for Continued Airworthiness may be contained in TCM Service Documents. Service Documents applicable to the engine or accessories on which work is being performed must be consulted and complied with prior to performing any installation, maintenance, or overhaul function. ISSUED
REVISED
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© 2006 Teledyne Continental Motors, Inc.
Teledyne Continental Motors, Inc. A Teledyne Technologies Company
PO Box 90 • Mobile Alabama 36601 • 251-438-3411
1 of 29 X-09-06
REVISION
SERVICE BULLETIN INDEX The following is a list of AD notes and the corresponding service bulletin:
FAA AD #
Service Bulletin #
FAA AD #
Service Bulletin #
FAA AD 77-05-04
M77-6 Sup1
M47-9
FAA AD 77-13-22
M90-17
FAA AD49-50-01
M49-4
FAA AD 78-06-01
M78-5 Rev3
{
FAA AD50-32-01
M48-14, M48-15
FAA AD78-18-04
BENDIX SB No. 590A
{
FAA AD50-20-01
M50-2
{
FAA AD 79-05-09
M79-2 Rev1
{
FAA AD51-26-03
M48-12, M51-2
{
FAA AD79-12-07
BENDIX SB No. 584B
FAA AD53-09-04
NONE
FAA AD79-18-06
BENDIX SB No. 605A
{
FAA AD56-06-01
M56-2
FAA AD80-01-04
NONE
{
FAA AD60-06-04
M57-4
FAA AD80-09-11
NONE
{
FAA AD60-12-01
M56-2
FAA AD80-17-04
NONE
{
FAA AD63-15-01
M60-1
FAA AD80-22-05
M81-9 (SS M80-20)
{
FAA AD69-18-05
M69-8
FAA AD 80-25-06R1
M80-30 Rev1
{
FAA AD70-13-03
M70-5
FAA AD 81-07-06
M81-8R1
{
FAA AD70-14-07R2
M70-10R1
FAA AD81-12-06 R1
BENDIX SB No. 618, 619
FAA AD 71-09-03
M70-17
FAA AD 81-13-10 R1
M81-23 R1
FAA AD 72-06-05R2
M73-12
FAA AD 81-16-05
M81-13 R1
FAA AD72-15-02
M73-6R1
FAA AD81-17-01
BENDIX SB No. 614
FAA AD72-20-02
M73-2
FAA AD81-23-02
NONE
FAA AD72-24-03
M76-20
FAA AD81-24-06
M80-26 Rev1
FAA AD73-13-04
NONE
FAA AD 82-09-01
M82-5
FAA AD74-18-05
M74-18
FAA AD82-11-05
BENDIX SB No. 617B
FAA AD74-18-07
NONE
FAA AD82-13-01
BENDIX SB 613
FAA AD74-18-08
M74-5
FAA AD82-20-01
BENDIX SB 623A
FAA AD74-22-04
M74-21
FAA AD82-27-03
M83-3
FAA AD 74-26-09
BENDIX SB No. 556C
FAA AD84-19-04
NONE
FAA AD 75-09-13
NONE
FAA AD84-25-05
NONE
FAA AD 76-02-07
M75-30
FAA AD85-08-02
M85-3
FAA AD76-07-12
BENDIX SB No. 583
FAA AD86-08-07
NONE
FAA AD 86-13-04 R2
M86-7 R5
{
FAA AD46-36-01
M46-6
{
FAA AD47-40-02
{
{
{
FAA AD 76-13-09
M76-14
{
{
{
{
{
{ Corresponding TCM Service Bulletin removed from set.
ISSUED
REVISED
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Teledyne Continental Motors, Inc.
2 of 29
A Teledyne Technologies Company
X-09-06
PO Box 90 • Mobile Alabama 36601 • 251-438-3411
REVISION
SERVICE BULLETIN INDEX
{
FAA AD #
Service Bulletin #
FAA AD #
Service Bulletin #
FAA AD 87-04-05
M87-6
FAA AD 95-03-14
MSB94-9
FAA AD87-14-02
M87-13
FAA AD 95-08-10
CSB95-1A
FAA AD 87-26-08
M87-25 / M87-26
FAA AD 95-21-15
SB03-3/M88-10
FAA AD 88-03-06
M88-4
FAA AD 97-21-02
CSB97-10A
FAA AD 88-17-03
M87-24 / M88-5 / M88-6
FAA AD 97-26-17
CSB96-8/MSB96-10
FAA AD 89-14-01
M89-14
FAA AD 99-19-01
MSB99-3C/CSB99-6A
FAA AD 89-24-01 R1
M90-6
FAA AD 2000-23-21
MSB00-5D
FAA AD 89-24-03
NONE
FAA AD 2002-13-04
NONE
FAA AD 91-19-03
M90-14
FAA AD 2005-20-04
MSB94-4G
FAA AD 92-04-09
M92-4 R1
FAA AD 93-08-17
M91-10R1
FAA AD 93-10-02
MSB93-12
FAA AD93-11-03
NONE
FAA AD 93-16-15
MSB95-6 (SS M93-9R1)
FAA AD 93-22-05
CSB93-13
FAA AD 94-01-03
MSB644
FAA AD 94-05-05
NONE
FAA AD 94-06-09
CSB94-1
{ Corresponding TCM Service Bulletin removed from set.
ISSUED
REVISED
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Teledyne Continental Motors, Inc.
3 of 29
A Teledyne Technologies Company
X-09-06
PO Box 90 • Mobile Alabama 36601 • 251-438-3411
REVISION
SERVICE BULLETIN INDEX The following Rolls Royce Bulletins are effective on Rolls Royce Manufactured C-90, O-200, O-240 and O-300 engines. R/R S/B#
SUBJECT
MANDATORY
NONMANDATORY
T-200
Oil Pump Gears
X
T244/1
Valve Guide
X
T272/2
Cyl. P/N A50222RR
X
T282
Tech. Pubs
X
T304
Replacement Piston
X
T398
Eng. Installation
T406
AC Fuel Pump
T416
Crankshaft
C90
O200
X
X
X
X
X
X
X
X
X
X
O240
X
X
X X
X
X
X
X
X
The following bulletins listed are also applicable to the O-240. M70-11
M78-4
M87-12 Rev1
M89-18
SB97-6
M71-14
M81-8
M87-15
M89-21
CSB97-10A
M72-17 Rev1
M81-13 Rev1
M87-16
M90-4
SIL97-14
M73-7 Rev1
M81-25
M87-18 Rev1
M91-4
CSB98-1B
M73-12
M82-4
M88-8 Rev1
M91-5
SB98-2
M73-15
M84-15
M88-9
M91-8
SIL99-1
M73-26
M84-16
M88-10
M91-9
SIL99-2
M74-22
M85-7
M88-11
M92-15
SB00-3
M75-6 Rev1
M85-18
M89-7 Rev1
CSB93-13
SB00-12
M76-4
M85-19
M89-9
SB96-7B
M76-5 Rev1
M86-19
M89-15
SID97-2A
M77-3
M87-11 Rev2
M89-17
SID97-4C
ISSUED
REVISED
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O300
Teledyne Continental Motors, Inc.
4 of 29
A Teledyne Technologies Company
X-09-06
PO Box 90 • Mobile Alabama 36601 • 251-438-3411
REVISION
X
SERVICE BULLETIN INDEX Service Bulletins by Subject Alternators Bulletin No. SSI06-6|
Release Date 2006-09-20
Description ALTERNATOR MOUNT BRACKET INSPECTION
SB95-3B SB01-3A
2005-10-25 2002-12-10
M92-12
1992-08-27
M89-6 M89-5 M87-15 M84-5 M81-15R1 M81-12
1989-03-10 1989-02-09 1987-07-13 1984-02-13 1983-06-16 1981-05-11
M76-7 M75-30 M73-6R1
1976-03-25 1975-12-19 1973-06-11
ALTERNATOR / GENERATOR DRIVE COUPLING INSPECTION TELEDYNE CONTINENTAL MOTORS P/N 649304A1 AND P/N 649305A1 GEAR-DRIVEN ALTERNATORS. NEW AND REBUILT ALTERNATOR THRU-BOLT TORQUE INSPECTION, P/N's 649304, 649305 (with drive coupling), 649304R and 649305R (with drive coupling) COMPRESSOR BELT SHEAVE ALIGNMENT AND BELT TENSIONING ALTERNATOR AND DRIVE COUPLING INSTALLATION ALTERNATOR GROUND STRAP GEAR DRIVEN ALTERNATOR INSPECTION PROCEDURE PRESTOLITE 100 AMP ALTERNATOR INSTALLATION INSTRUCTIONS AND REWORK INSTRUCTIONS FOR THE PART NO'S 642266 & 643935 ALTERNATOR BRACKETS P/N 634021 ALTERNATOR FACE DRIVE GEAR LOCKPLATES PRESTOLITE ALTERNATORS PRESTOLITE ALTERNATOR COOLING FAN MAINTENANCE AND INSPECTION
Release Date 1997-03-31 1993-02-19 1989-06-29 1978-08-23
Description INSTALLATION OF FLANGED TYPE FRONT MAIN BEARINGS CHAMFER OF CRANKCASE MAIN BEARING OIL FEED HOLES THRU BOLT TORQUE CHECK AND VISUAL INSPECTION #2 MAIN BEARINGS CRANKCASE, CRANKSHAFT AND BEARING APPLICATIONS
Bearings Bulletin No. SB97-5 M93-5 M89-14 M78-9
Carburetors Bulletin No. SID97-7 SID94-12 CSB93-13 M92-5
Release Date 1997-05-07 1994-11-14 1993-08-12 1992-02-28
M88-15 M75-15 M73-12
1988-10-10 1975-07-14 1973-06-08
Description PRECISION AIRMOTIVE CORPORATION SERVICE BULLETIN MSA-10 PRECISION AIRMOTIVE CORPORATION SERVICE BULLETIN - MSA-7 CARBURETOR AIR INTAKE HOUSING ASSEMBLY INSPECTION PRECISION AIRMOTIVE CORPORATION MANDATORY SERVICE BULLETINS #MSA-1 REV. 1 AND MSA-2 REV. 1 FACET SERVICE BULLETIN A1-88 NEW CARBURETOR AIRBOX MARVEL-SCHEBLER CARBURETOR BULLETIN A1-73
| Special Service Instructions are issued to address an issue on specific model and/or serial number engines. TCM will distribute SSI notification directly to the owners of the affected engines. SSI's will not be included in the general service bulletin set but will be made available through TCM Customer Service to owners of the affected engines only. For further information on SSI's refer to the latest revision of SIL93-11 or contact TCM Technical Customer Service at 1-251-438-3411 ext. 8299.
ISSUED
REVISED
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A Teledyne Technologies Company
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PO Box 90 • Mobile Alabama 36601 • 251-438-3411
REVISION
SERVICE BULLETIN INDEX Camshaft / Lifters Bulletin No. SID05-1
Release Date 2005-01-14
SB00-1 SIL98-5 M91-9 M86-13R1 M86-14
2000-01-14 1998-06-12 1991-08-09 1986-10-17 1986-10-01
Description THIS SERVICE INFORMATION DIRECTIVE (SID) SUMMARIZES INFORMATION PERTINATE TO THE DESIGN, OPERATION, MAINTENANCE AND WARRANTY FOR TCM CAMSHAFTS AND HYDRAULIC LIFTERS CAMSHAFT PACKAGING PRODUCTION RELEASE OF P/N 654837A1 CAMSHAFT ASSEMBLY CAM AND LIFTER LUBRICATION DURING ENGINE BUILD CAMSHAFT PLUG INSPECTION AND OVERHAUL MANUAL REVISION CAMSHAFT 629726 REWORK
Connecting Rods Bulletin No. SB00-3A CSB96-13
Release Date 2004-11-12 1996-11-14
M72-17R1
1973-10-05
Description CRANKSHAFT, COUNTERWEIGHT AND CONNECTING ROD REPAIR INFORMATION IO-360, TSIO-360 AND LTSIO-360 SERIES ENGINE CONNECTING ROD INSPECTION AND REPLACEMENT NEW MAXIMUM WEIGHT DIFFERENCE ALLOWANCE BETWEEN CONNECTING RODS AND PISTONS IN THE SAME ENGINE
Crankcase Bulletin No. SB05-8 CSB97-9 SID97-8
Release Date 2005-08-12 1997-05-28 1997-05-28
CSB96-2 CSB94-15 MSB94-9
1996-03-21 1994-12-02 1994-10-21
M93-5 M92-12
1993-02-19 1992-08-27
M92-9 M92-7 M90-17 M90-16 M89-14 M89-9 M86-9 M81-9 M80-18 M78-9 M77-9 M70-3
1992-05-29 1992-05-26 1990-08-23 1990-08-22 1989-06-29 1989-04-21 1986-03-20 1981-03-09 1980-09-02 1978-08-23 1977-03-17 1970-02-03
ISSUED
Description IMPROVED CAMSHAFT GEAR P/N 656818 GTSIO-520 CRANKCASE INSPECTION. INTERFERENCE OF TCM 24 VOLT 60 AMPERE GEAR DRIVEN ALTERNATOR AND CRANKCASE THROUGH BOLT. CRANKCASE OIL PASSAGE INSPECTION CRANKCASE STUD INSPECTION INSPECTION OF ENGINE MOUNT BRACKET, PART NUMBER 630695; REPLACEMENT OF ENGINE MOUNT BRACKETS, PART NUMBERS 630694 AND 630695 CHAMFER OF CRANKCASE MAIN BEARING OIL FEED HOLES NEW AND REBUILT ALTERNATOR THRU-BOLT TORQUE INSPECTION, P/N's 649304, 649305 (with drive coupling), 649304R and 649305R (with drive coupling) FLANGED .500 THRU BOLT NUT, P/N 652541 CRANKCASE CYLINDER DECK STUDS CRANKCASE INSPECTION CRITERIA 7TH STUD IMPROVEMENT ON TCM CRANKCASES THRU BOLT TORQUE CHECK AND VISUAL INSPECTION #2 MAIN BEARINGS EXCESSIVE CRANKCASE PRESSURES CRANKCASE MODIFICATION NOSE SEAL RETAINER PLATES MODIFIED BREATHER SYSTEM CRANKCASE, CRANKSHAFT AND BEARING APPLICATIONS THRU-BOLT CHANGE CRANKCASE MODIFICATION RECOMMENDED AT NEXT ENGINE MAJOR OVERHAUL
REVISED
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Teledyne Continental Motors, Inc.
6 of 29
A Teledyne Technologies Company
X-09-06
PO Box 90 • Mobile Alabama 36601 • 251-438-3411
REVISION
SERVICE BULLETIN INDEX Crankshaft Bulletin No. SB06-5 SIL06-3 MSB94-4G SB00-3A SB04-7 SB03-5 MSB00-5D MSB99-3C CSB99-6A SB96-3B MSB96-10 CSB96-8 SB94-7 M93-4 M87-23 M78-9 M78-3 M76-4
Release Date 2006-05-25 2006-04-28 2005-11-01 2004-11-12 2004-06-21 2003-11-06 2001-10-17 1999-07-27 1999-07-21 1996-10-14 1996-08-15 1996-06-25 1994-09-14 1993-02-12 1987-11-24 1978-08-23 1978-01-11 1976-03-12
Description CRANKSHAFT OIL TRANSFER TUBE INSPECTION AND REPLACEMENT CRANKSHAFT GEAR RETAINING SCREW STARTER ADAPTER SHAFTGEAR AND CRANKSHAFT GEAR INSPECTION CRANKSHAFT, COUNTERWEIGHT AND CONNECTING ROD REPAIR INFORMATION IO-240-SERIES CRANKSHAFT CLUSTER GEAR INSPECTION AND REPLACEMENT NEW LIMITS FOR CRANKSHAFT END CLEARANCE CRANKSHAFT MATERIAL INSPECTION CRANKSHAFT INSPECTION GTSIO-520 & GIO-550 CRANKSHAFT INSPECTION CRANKSHAFT GEAR BOLT INSPECTION CRANKSHAFT ULTRASONIC INSPECTION REPLACEMENT OF AIRMELT (NON-VAR) CRANKSHAFTS CRANKSHAFT FLANGE TIMING MARKS CRANKSHAFT COUNTERWEIGHTS CRANKSHAFT COUNTERWEIGHT IDENTIFICATION AT OVERHAUL CRANKCASE, CRANKSHAFT AND BEARING APPLICATIONS GOVERNOR OIL TRANSFER COLLAR SLEEVES, RETAINING CLIPS AND CLEARANCES INSTALLATION INSTRUCTIONS FOR PROPELLER SHAFT OR CRANKSHAFT OIL SEALS
Cylinders Bulletin No. SB04-11 SIL04-2 SB03-3
Release Date 2004-11-02 2004-03-30 2003-03-28
SIL02-6A SB02-9 SIL00-11B SB00-2 SIL99-5 SID97-4C SID97-2B
2002-10-25 2002-10-25 2004-05-24 2000-02-02 1999-05-25 1999-04-01 2004-04-19
SIL98-3A
1998-06-12
CSB98-1B SIL97-14 SB97-11
1998-06-01 1997-10-30 1997-08-10
SB96-12 CSB95-4
1996-09-10 1995-08-10
ISSUED
Description VALVE GUIDE APPLICATION, INSTALLATION AND REAMING PROCEDURES CYLINDER BARREL ULTRASONIC INSPECTION DIFFERENTIAL PRESSURE TEST AND BORESCOPE INSPECTION PROCEDURES FOR CYLINDERS. PRODUCTION RELEASE OF OPTIONAL INTAKE AND EXHAUST VALVES. CYLINDER HEAD TO BARREL SEEPAGE P/N 654972 CYLINDER ASSEMBLY. RELEASE OF NEW CYLINDER INDUCTION PORT DRAIN CONNECTOR IO-346 REPLACEMENT CYLINDER ASSEMBLY KIT TCM PART NUMBER 629141 THERMO UNIT CYLINDER BORE AND PISTON FIT SPECIFICATIONS THIS SERVICE INFORMATION DIRECTIVE (SID) SUMMARIZES INFORMATION PERTINENT TO THE DESIGN, OPERATION, MAINTENANCE AND WARRANTY FOR TCM CYLINDERS PRODUCTION RELEASE OF NEW INTAKE AND EXHAUST VALVE SPRINGS INTAKE AND EXHAUST VALVE INSPECTION REPLACEMENT CYLINDER ASSEMBLY C Series O-200, O-300 & GO-300 INSTALLATION OF SINGLE PIECE ROCKER ASSEMBLY BUSHINGS PART NUMBERS 652129 AND 652963 CONTINUED AIRWORTHINESS INSTRUCTIONS FOR TCM CYLINDERS INTAKE VALVE GUIDE SEAL P/N 646678 INSPECTION REVISED
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Teledyne Continental Motors, Inc.
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A Teledyne Technologies Company
X-09-06
PO Box 90 • Mobile Alabama 36601 • 251-438-3411
REVISION
SERVICE BULLETIN INDEX Cylinders Bulletin No. SB94-13
Release Date 1994-11-14
SIL94-10 MSB93-12 M92-4R1 M91-7 M91-6 M90-15 M90-13 M89-7R1 M88-12 M87-8 M85-9R1 M85-10 M93-8 M85-3 M81-25 M78-6 M77-19 M76-12 M76-8 M75-17 M74-16 M73-13 M73-2
1994-11-14 1993-05-12 1992-02-05 1991-03-20 1991-03-20 1990-08-21 1990-07-16 1989-08-04 1988-09-09 1987-02-26 1985-08-06 1985-07-18 1993-02-19 1985-02-04 1981-11-30 1978-03-03 1977-08-12 1976-05-24 1976-04-13 1975-07-17 1974-06-17 1973-07-10 1973-01-17
Description PISTON RING SET, PART NUMBER 649226 AND CYLINDER KIT PART NUMBERS 653443A3, 653443A3BP, 653443A5, 653443A5BP, 653444A4, 653444A4BP, 653455A2 AND 653455A2BP REPLACEMENT OF INTAKE VALVE ROTOCOILS VALVE RETAINER KEY INSTALLATION INSPECTION IO AND L/TSIO360 ROCKER SHAFT STUD INSPECTION CYLINDER BARREL ULTRASONIC INSPECTION CYLINDER BARREL INSPECTION ROCKER ARM AND PUSH ROD INSPECTION EXHAUST VALVE STEM CORROSION/EROSION ENGINE OPERATION AFTER CYLINDER REPLACEMENT AND/OR MAJOR OVERHAUL PIPER AIRCRAFT MANDATORY SERVICE BULLETIN NO. 892 EXHAUST VALVE INSPECTION PISTON TO CYLINDER DOME CLEARANCE CYLINDER HOLD DOWN NUTS ROCKER ARM TO ROTOCOIL CLEARANCE EXHAUST VALVES IN P/N 646680 CYLINDER ASSEMBLIES EXHAUST FLANGE TO CYLINDER INSTALLATION PROCEDURES REMOVAL AND RE-INSTALLATION OF SPECIAL ROSAN EXHAUST PORT STUDS INTAKE AND EXHAUST ROCKER ARM IDENTIFICATION AND APPLICATION CHROME PLATING OF CYLINDERS INTAKE VALVE CHANGE CYLINDER HEAD AND ROCKER PIVOT PIN CHANGE USAGE AND IDENTIFICATION OF VALVE SPRINGS REAMING AND BUSHING ROCKER SHAFT BOSSES FAA AIRWORTHINESS DIRECTIVE NO. 72-20-2 (470 Cylinder)
FADEC (Full Authority Digital electronic Control) Bulletin No. SIL06-4
Release Date 2006-04-28
Description FADEC SYSTEM HEALTH STATUS ANNUNCIATOR INDICATIONS
Fuel / Fuel Hoses / Fuel Injection Bulletin No. SB06-1A
Release Date 2006-04-28
SIL05-4A
2005-11-01
SID05-7 SIL04-1A
2005-06-24 2005-05-31
SID97-3C
2005-02-28
SIL05-5 SIL04-9
2005-02-28 2004-07-23
ISSUED
Description TELEDYNE CONTINENTAL MOTORS (TCM) FUEL SYSTEM FUEL INJECTION NOZZLE INSPECTION AND REPLACEMENT IO-240-SERIES ENGINES P/N 656859 INLINE FUEKL FILTER INSTALLATION AND INSPECTION PROCEDURES TELEDYNE CONTINENTAL MOTORS (TCM) POSITION TUNED FUEL INJECTION NOZZLES INSTALLATION OF THE OPTIONAL ALTITUDE COMPENSATING FUEL PUMP ON IO-240-B SERIES ENGINES PROCEDURES AND SPECIFICATIONS FOR ADJUSTMENT OF TELEDYNE CONTINENTAL MOTORS (TCM) CONTINUOUS FLOW FUEL INJECTION SYSTEMS. IO-240-B-SERIES MANIFOLD VALVE FUEL SCAVANGE SYSTEM INSTALLATION IO-240-B13B MANIFOLD VALVE REPLACEMENT, HEAT ISOLATION MODIFICATIONS AND THROTTLE BODY MODIFICATION REVISED
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Teledyne Continental Motors, Inc.
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A Teledyne Technologies Company
X-09-06
PO Box 90 • Mobile Alabama 36601 • 251-438-3411
REVISION
SERVICE BULLETIN INDEX Fuel / Fuel Hoses / Fuel Injection Bulletin No. SB04-4A SB02-10 SIL01-2B SIL01-4 CSB01-1 M81-8R1 SB00-10 SB00-4A SB99-8 SIL98-6B SB97-13 SB95-7 MSB95-6 M90-20 M90-19 M89-19 M88-10 M87-6 M86-4 M83-8R1 M82-13 M82-5
Release Date 2004-06-21 2002-12-18 2001-09-04 2001-09-04 2001-04-25 2001-02-05 2000-12-19 2000-03-07 1999-11-18 1999-08-23 1997-10-30 1995-12-08 1995-10-19 1990-12-20 1990-10-16 1989-09-18 1988-08-24 1987-02-16 1986-01-09 1983-07-15 1982-10-27 1982-04-26
M82-3 M81-6R2 M80-9R1 M79-4
1982-03-08 1982-01-29 1980-06-30 1979-02-14
M77-3
1977-01-11
M76-15 M75-14 M70-17
1976-06-17 1975-06-30 1971-04-01
ISSUED
Description REPLACEMENT OF MANIFOLD VALVE SPRING P/N 630184 FUEL INJECTION SYSTEM SERVO UNIT VIBRATION DAMPER. PRECISION AIRMOTIVE CORPORATION SIL RS-59 REVISION 2 PRECISION AIRMOTIVE CORPORATION SIL RS-60 FUEL PUMP INSPECTION AND SEAL LEAK TEST FUEL PUMP SCREEN RESTRICTION FUEL PUMP SEAL P/N 649198 AUSTRALIAN AVGAS CONTAMINATION ENGINE FUEL INJECTION SYSTEM PRESERVATION FUEL INJECTION SYSTEM APPLICATION GUIDE REPLACEMENT FUEL PUMP FOR TSIO-520-BE ENGINE MANIFOLD VALVE COVER INSPECTION FUEL PUMP DRIVE COUPLING LEAR ROMEC CORPORATION SERVICE BULLETIN NO. 101SB019 FUEL INLET TEE RE-DESIGN OF LOWER THROTTLE BODY BRACKET CONTAMINATED FUELS ROMEC SERVICE BULLETIN NO. 101SB015 FUEL PUMP P/N RR36090C (TCM P/N 643367) FUEL PUMPS FUEL PUMP REPLACEMENT FUEL CONTROL INLET FITTING FUEL PRESSURE REGULATOR 642100-5 & 642100-6 ON ENGINES INSTALLED IN CESSNA 340 AND 414 SERIES AIRCRAFT LEAR SIEGLER, INC., ROMEC DIVISION, FUEL PUMP, TCM P/N 643367A1 FUEL HOSES FUEL METERING SHAFT FUEL INJECTION ADJUSTMENT AND FLIGHT TESTING PROCEDURES OF TIARA 6-285 SERIES ENGINE USE OF ALTERNATE AVIATION GRADE FUELS IN ENGINES ORIGINALLY CERTIFICATED ON 80/87, 91/96 AND 100/130 GRADE FUELS FUEL PUMPS 635014 AIR THROTTLE BRACKET ASSEMBLIES CHECKING FOR GASKET DEFORMATION AND/OR FUEL LEAKS AT THE FUEL INJECTOR PUMP VARIABLE ORIFICE HOUSING
REVISED
PAGE NO TM
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YEAR
09
22
2006
MO
DAY
YEAR
Teledyne Continental Motors, Inc.
9 of 29
A Teledyne Technologies Company
X-09-06
PO Box 90 • Mobile Alabama 36601 • 251-438-3411
REVISION
SERVICE BULLETIN INDEX Gears Bulletin No. SIL06-3 MSB94-4G SB05-8 SB96-3B CSB96-5 SB96-4 CSB96-1 M90-6 M84-5 M81-23R1 M76-7 M72-8 M70-7
Release Date 2006-04-28 2005-11-01 2005-08-12 1996-10-14 1996-04-12 1996-04-12 1996-03-01 1990-02-26 1984-02-13 1982-02-12 1976-03-25 1972-06-21 1970-03-17
Description CRANKSHAFT GEAR RETAINING SCREW STARTER ADAPTER SHAFTGEAR AND CRANKSHAFT GEAR INSPECTION IMPROVED CAMSHAFT GEAR P/N 656818 CRANKSHAFT GEAR BOLT INSPECTION OIL PUMP DRIVE GEARS, P/N 649506 AND 649681 IMPROVED OIL PUMP GEARS AND SUCTION SCREENS STARTER GEAR AND CLUTCH ASSEMBLY P/N 653575 INSPECTION AND REPLACEMENT OF SCAVENGE PUMP GEARS P/N 635334 AND 639388 GEAR DRIVEN ALTERNATOR INSPECTION PROCEDURE 360 SERIES OIL PUMP DRIVE GEAR P/N 634021 ALTERNATOR FACE DRIVE GEAR LOCKPLATES NEW DESIGN SPLINED DRIVE SCAVENGE PUMP SHAFT AND GEAR ASSEMBLY INCREASING SIZE OF OIL FEED HOLES TO STARTER ADAPTER SHAFTGEAR
General Maintenance Topics Bulletin No. SIL93-11A SIL06-2 SIL05-6A SB96-11A SB05-10 SIL99-2B SIL05-3 SB05-2 SB96-7B SIL04-12
Release Date 2006-09-20 2006-04-28 2005-11-01 2005-10-25 2005-10-24 2005-10-20 2005-02-09 2005-02-09 2005-02-09 2004-11-02
SIL00-9A SB03-3
2004-09-10 2003-03-28
SIL98-9A SIL03-1 SB00-12 SIL99-1 SB97-6 SIL97-1 SB95-2 SIL93-15 SIL93-14 M90-4 M89-18 M89-7R1 M88-9
2003-03-28 2003-01-28 2000-12-19 1999-03-25 1997-04-07 1997-01-03 1995-04-21 1993-09-13 1993-08-17 1990-02-01 1989-08-10 1989-08-04 1988-08-24
ISSUED
Description NEW SERVICE DOCUMENT FORMAT UNAPPROVED PARTS NOTIFICATION NO. 2004-00053 IO-240-B SERIES PRODUCT UPGRADES PROPELLER STRIKES AND HYDRAULIC LOCKS TSIO-550-B, C AND E MAINTENANCE AND OVERHAUL MANUAL REVISION CURRENT LISTING OF SEALANTS, LUBRICANTS & ADHESIVES AUTHORIZED BY TCM ENGINE SPECIFICATION NUMBERS OVERSPEED LIMITATIONS TORQUE LIMITS TCM AUTHORIZED ENGINE ADJUSTMENTS, COMPONENT REPLACEMENT AND REPOSITIONING OF FITTING ORIENTATION (OEM AND CONVERTERS) ENGINE DATA PLATES DIFFERENTIAL PRESSURE TEST AND BORESCOPE INSPECTION PROCEDURES FOR CYLINDERS. TIME BETWEEN OVERHAUL PERIODS (TBO) COLD WEATHER OPERATION - ENGINE PREHEATING SERVICE PUBLICATIONS FOR ROLLS ROYCE MANUFACTURED ENGINES ENGINE PRESERVATION FOR ACTIVE AND STORED AIRCRAFT MANDATORY REPLACEMENT PARTS AIRWORTHINESS LIMITATIONS INSPECTION AND MAINTENANCE OF ENGINE CONTROL CABLES & LINKAGE GENERAL PRACTICES FOR USE OF LOCK WIRE, TAB WASHERS AND COTTER PINS CFC WARNING STATEMENT CONVERSION OF ROLLS ROYCE ENGINES EXHAUST GAS TEMPERATURE (E.G.T.) RECOMMENDATIONS FOR STANDARD ENGINES ENGINE OPERATION AFTER CYLINDER REPLACEMENT AND/OR MAJOR OVERHAUL LIGHTNING STRIKES REVISED
PAGE NO TM
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DAY
YEAR
09
22
2006
MO
DAY
YEAR
Teledyne Continental Motors, Inc.
10 of 29
A Teledyne Technologies Company
X-09-06
PO Box 90 • Mobile Alabama 36601 • 251-438-3411
REVISION
SERVICE BULLETIN INDEX General Maintenance Topics Bulletin No. M75-6R1
Release Date 1975-06-04
Description CONVERSION OF ENGINES FROM ONE MODEL TO ANOTHER
Hoses, Control Cables, & Linkages Bulletin No. SIL02-5 SIL95-5 SB95-2 SB94-3A M86-20 M84-3 M81-18 M81-6R2 M80-18
Release Date 2002-04-04 1995-08-30 1995-04-21 1995-05-23 1986-12-15 1984-01-18 1981-08-05 1982-01-29 1980-09-02
Description INDUCTION HOSE CLAMP HOSE AND TUBING INSTALLATION INSPECTION AND MAINTENANCE OF ENGINE CONTROL CABLES AND LINKAGE INDUCTION SYSTEM HOSE AND CLAMP REPLACEMENT AIR/OIL SEPARATOR DRAIN MODIFICATION INDUCTION MANIFOLD HOSE INSPECTION AIR REFERENCE HOSES FUEL HOSES MODIFIED BREATHER SYSTEM
Induction / Air Intake Bulletin No. SIL02-5 SB98-8 SB94-3A CSB93-13 M89-23 M88-13 M86-5 M84-3 M80-11 M78-16
Release Date 2002-04-04 1998-10-22 1995-05-23 1993-08-12 1989-09-25 1988-09-26 1986-02-04 1984-01-18 1980-04-14 1978-11-29
ISSUED
Description INDUCTION HOSE CLAMP NUMBER ONE AND THREE CYLINDER INTAKE TUBE MODIFICATION INDUCTION SYSTEM HOSE AND CLAMP REPLACEMENT CARBURETOR AIR INTAKE HOUSING ASSEMBLY INSPECTION TSIO520CE LOWER THROTTLE BODY SUPPORT BRACKET AND LINKAGE INDUCTION TUBE CRACKING MANIFOLD PRESSURE LINE ADAPTER IMPROVEMENT INDUCTION MANIFOLD HOSE INSPECTION INTAKE MANIFOLD TUBE DRAIN BOSSES NUMBER TWO CYLINDER INTAKE ELBOW TUBE, TCM PART NO. 629138
REVISED
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DAY
YEAR
09
22
2006
MO
DAY
YEAR
Teledyne Continental Motors, Inc.
11 of 29
A Teledyne Technologies Company
X-09-06
PO Box 90 • Mobile Alabama 36601 • 251-438-3411
REVISION
SERVICE BULLETIN INDEX Ignition - Magnetos Bulletin No. SB05-11 SB05-9 SIL03-2B CSB04-5A
Release Date 2005-12-08 2005-10-20 2004-10-28 2004-08-30
SB03-7 CSB02-8 SB02-7 SB02-3 MSB00-6A SB97-15 MSB94-8A SID96-6 CSB94-1 M93-10 M90-9 M87-16 M85-14 M84-13 M84-8 M83-6 M83-5 M81-26 M81-13R1 M78-8 M74-18 M71-14 M70-11
2003-12-16 2002-09-06 2002-06-28 2002-01-31 2000-06-08 1997-12-05 1996-10-09 1996-05-03 1994-02-01 1993-03-01 1990-04-20 1987-08-14 1985-09-23 1984-10-27 1984-06-19 1983-03-07 1983-03-07 1981-12-04 1981-07-18 1978-08-25 1974-09-16 1971-06-21 1970-06-22
ISSUED
Description PIPER SERVICE BULLETIN 1157A SLICK SERVICE BULLETIN SB1-88B CURRENTLY ACTIVE APPROVED SPARK PLUG APPLICATION TELEDYNE CONTINENTAL MOTORS IGNITION SYSTEM CRITICAL SERVICE BULLETIN CSB 665A IO-240-SERIES MAGNETO DRIVE GEAR TCM IGNITION SYSTEM CRITICAL SERVICE BULLETIN CSB664. TELEDYNE CONTINENTAL MOTORS IGNITION SYSTEM SERVICE BULLETIN SB663. MAGNETO TACHOMETER SENSORS. SLICK SERVICE BULLETIN SB 1-00A. TCM IGNITION SYSTEM SERVICE BULLETIN SB660 MAGNETO TO ENGINE TIMING TCM IGNITION SYSTEMS SERVICE BULLETIN SB653 TCM IGNITION SYSTEMS SERVICE BULLETIN SB641 TCM IGNITION SYSTEMS SERVICE BULLETIN 639 NEW TCM MAGNETO AND HARNESS APPLICATIONS SLICK SERVICE BULLETIN SB1-86A MAGNETO PRESSURIZATION FILTER SLICK SERVICE BULLETIN NO. SB 1-84 MAGNETO TIMING INDICATOR PLATE SLICK SERVICE BULLETIN 2-82 SLICK SERVICE BULLETIN 3-82 PRESSURIZATION OF MAGNETOS IN MOONEY M20K AIRCRAFT SLICK SERVICE BULLETIN 1-81 (Revised) IGNITION SYSTEM MAINTENANCE COMPLIANCE WITH SLICK BULLETIN 1-74 SLICK SERVICE BULLETIN NO. 1-71 SLICK ELECTRO BULLETIN 1-70
REVISED
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09
22
2006
MO
DAY
YEAR
Teledyne Continental Motors, Inc.
12 of 29
A Teledyne Technologies Company
X-09-06
PO Box 90 • Mobile Alabama 36601 • 251-438-3411
REVISION
SERVICE BULLETIN INDEX Lubrication System & Oils Bulletin No. SIL99-2B
Release Date 2005-10-20
SB03-4 SIL00-7A SIL96-9 CSB96-5 SB96-4 CSB95-1A
2003-07-21 2001-02-05 1996-08-12 1996-04-12 1996-04-12 1995-04-05
SB94-11 SIL94-5 SB94-2 M92-14 M91-12 M91-10R1 M90-10 M88-4 M87-17 M86-20 M81-28R1 M81-23R1 M81-10 M78-2 M76-20 M76-5R1 M75-7R1 M70-7 M67-5
1994-11-14 1994-06-14 1994-02-10 1992-09-09 1991-12-11 1991-11-27 1990-04-11 1988-01-15 1987-08-28 1986-12-15 1982-08-23 1982-02-12 1981-03-09 1978-01-10 1976-07-19 1976-05-25 1975-04-04 1970-03-17 1967-05-02
Description CURRENT LISTING OF SEALANTS, LUBRICANTS & ADHESIVES AUTHORIZED BY TCM. (OILS, OIL CHANGE INTERVALS, ADDITIVES) INSPECTION OF OIL GAUGE ROD AND CAP ASSEMBLIES, P/N 652171-22 AND P/N 652171-27. OIL GAUGE ROD APPLICATION OIL PRESSURE RELIEF VALVE SPRING OIL PUMP DRIVE GEARS, P/N 649506 AND 649681 IMPROVED OIL PUMP GEARS AND SUCTION SCREENS INSPECTION AND REPLACEMENT OF DUKES INCORPORATED TURBOCHARGER OIL OUTLET CHECK VALVE PART NUMBER 367-00, (TCM P/N 641068) OIL PUMP GASKET P/N 643749 MOBIL AV1 OIL OIL FILTER ADAPTER MOUNTING STUD NEW MODINE OIL COOLERS, P/N 635996, 646685, 649479 AND 652759 NEW OIL GAUGE ROD HOUSING INSPECTION FOR CORRECT OIL PICK-UP TUBE INSTALLATION STANDBY VACUUM PUMP OIL LEAK CHECK/INSPECTION TCM PRO-TECH OIL FILTER IMPROVED OIL PUMP SUCTION TUBE ASSEMBLY AIR/OIL SEPARATOR DRAIN MODIFICATION OIL FILTERS 360 SERIES OIL PUMP DRIVE GEAR REPLACE DIPSTICK P/N 632062-2 WITH P/N 632062-29 TURBOCHARGER OIL SUPPLY LINE AND FITTING CHANGE: TCM SERVICE KIT EQ6536 OIL FILTERS REMOTE MOUNTED OIL COOLERS OIL FILTER CHANGE INCREASING SIZE OF OIL FEED HOLES TO STARTER ADAPTER SHAFTGEAR LAGGING ENGINE BREATHER LINE ON GTSIO520 ENGINES
Piston Bulletin No. SB04-10 CSB04-6 SID97-4C CSB97-10A SB94-13
Release Date 2004-10-28 2004-07-02 1999-04-01 1997-07-15 1994-11-14
M91-4 M87-26 M87-25 M85-9R1 M72-17R1
1991-02-11 1987-12-21 1987-12-15 1985-08-06 1973-10-05
ISSUED
Description PISTON POSITION MARKING INSPECTION OF TSIO-550 AND TSIOL-550 ENGINES WITH P/N 654867 PISTONS INSTALLED CYLINDER BORE AND PISTON FIT SPECIFICATIONS PISTON PIN PLUG WEAR PISTON RING SET, PART NUMBER 649226 AND CYLINDER KIT PART NUMBERS 653443A3, 653443A3BP, 653443A5, 653443A5BP, 653444A4, 653444A4BP, 653455A2 AND 653455A2BP PISTON IDENTIFICATION AND PISTON RING APPLICATION BULLETIN PISTON PIN REPLACEMENT AND THRU BOLT TORQUE CHECK PISTON PIN REPLACEMENT AND THRU BOLT TORQUE CHECK PISTON TO CYLINDER DOME CLEARANCE NEW MAXIMUM WEIGHT DIFFERENCE ALLOWANCE BETWEEN CONNECTING RODS AND PISTONS IN THE SAME ENGINE REVISED
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DAY
YEAR
09
22
2006
MO
DAY
YEAR
Teledyne Continental Motors, Inc.
13 of 29
A Teledyne Technologies Company
X-09-06
PO Box 90 • Mobile Alabama 36601 • 251-438-3411
REVISION
SERVICE BULLETIN INDEX Starters / Starter Adapters Bulletin No. MSB94-4G SIL04-8 CSB02-2C SIL02-4 SB01-5 SIL97-12 CSB96-1 M92-10 M89-6 M88-5 M87-24 M80-25 M79-12 M71-20
Release Date 2005-11-01 2004-06-21 2002-12-11 2002-04-02 2001-10-18 1997-10-14 1996-03-01 1992-08-14 1989-03-10 1988-04-04 1987-12-15 1980-10-24 1979-08-01 1971-08-20
M70-7
1970-03-17
Description STARTER ADAPTER SHAFTGEAR AND CRANKSHAFT GEAR INSPECTION OPTIONAL REPLACEMENT STARTER FOR IO-240-SERIES ENGINES STARTER ADAPTER SHAFT SEAL INSPECTION PRODUCTION RELEASE OF NEW LIGHT WEIGHT STARTER MOTORS. STARTER ADAPTER BEVEL GEAR INSPECTION INSTALLATION OF STARTER ADAPTER SHAFT SEAL AND ASSOCIATED PARTS STARTER GEAR AND CLUTCH ASSEMBLY P/N 653575 STARTER ADAPTER COMPRESSOR BELT SHEAVE ALIGNMENT AND BELT TENSIONING STARTER ADAPTER SHAFTS (Reference Service Bulletin M87-24) BROKEN STARTER ADAPTER SHAFTS INSTALLATION INSTRUCTIONS FOR AIR CONDITIONING KITS STARTER ADAPTER SHEAVE INSTALLATION INSTRUCTIONS FOR THE COMPRESSOR SHEAVE TO THE STARTER ADAPTER (637778) INCREASING SIZE OF OIL FEED HOLES TO STARTER ADAPTER SHAFTGEAR
Turbocharging and Exhaust Systems Bulletin No. SIL99-4 SB98-4 CSB95-1A
Release Date 1999-05-19 1998-06-12 1995-04-05
M90-8 M90-6 M87-14R1 M85-6 M84-7 M81-4R1 M83-3
1990-03-22 1990-02-26 1987-10-08 1985-04-25 1984-04-18 1983-04-29 1983-02-14
M82-7 M81-19 M81-18 M81-17 M81-16 M80-24 M80-10 M78-5R3 M78-2 M76-22 M72-8 M71-21
1982-05-13 1981-08-05 1981-08-05 1981-07-27 1981-07-27 1980-09-18 1980-03-28 1978-10-23 1978-01-10 1976-08-30 1972-06-21 1971-11-22
ISSUED
Description TSIO-520-UB EXHAUST TAIL PIPE EXHAUST SYSTEM INSPECTION INSPECTION AND REPLACEMENT OF DUKES INCORPORATED TURBOCHARGER OIL OUTLET CHECK VALVE PART NUMBER 367-00, (TCM P/N 641068). EXHAUST SYSTEM INSPECTION INSPECTION AND REPLACEMENT OF SCAVENGE PUMP GEARS P/N 635334 AND 639388 TURBOCHARGER CHECK VALVE CLAMPS GARRETT SERVICE LETTER TP61-0001, REV. E 643797 TURBO INLET CHECK VALVE AID SERVICE BULLETIN TP60-0120 - AID SERVICE LETTER TP61-0046 ROTO MASTER (Rajay) SERVICE LETTER 27 REVISION A DATED SEPTEMBER 24, 1982 AND ADDENDUM THERETO DATED FEBRUARY 9, 1983 IN RESPONSE TO FAA AD 82-07-03. TUBE ASSEMBLY (Air Reference Tube) AVAILABILITY OF NEW TCM P/N 646220 AND 646019 FLEXIBLE ELBOWS AIR REFERENCE HOSES BY-PASS VALVE MODIFICTION -AIRESEARCH SERVICE LETTER TP61-0039 TURBOCHARGER CENTER HOUSINGS EXHAUST TAILPIPE MODIFICATION REPLACEMENT OF SOME P/N 642232 FLEXIBLE ELBOWS FLEXIBLE ELBOW TCM PART NUMBER 635930 TURBOCHARGER OIL SUPPLY LINE AND FITTING CHANGE: TCM SERVICE KIT EQ6536 COMPLIANCE WITH RAJAY BULLETIN #21A NEW DESIGN SPLINED DRIVE SCAVENGE PUMP SHAFT AND GEAR ASSEMBLY PROCEDURE FOR FREEING TURBOCHARGER TURBINE SHAFTS WHICH ARE DRAGGING OR FROZEN BY RUST DEPOSITS REVISED
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09
22
2006
MO
DAY
YEAR
Teledyne Continental Motors, Inc.
14 of 29
A Teledyne Technologies Company
X-09-06
PO Box 90 • Mobile Alabama 36601 • 251-438-3411
REVISION
SERVICE BULLETIN INDEX Turbocharging and Exhaust Systems Bulletin No. M67-12 M64-18
Release Date 1967-05-31 1968-10-07
ISSUED
Description OVERBOOST OF TURBOCHARGED ENGINES FIELD CONVERSION TO TURBOCHARGING OF CONTINENTAL AIRCRAFT ENGINES
REVISED
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DAY
YEAR
09
22
2006
MO
DAY
YEAR
Teledyne Continental Motors, Inc.
15 of 29
A Teledyne Technologies Company
X-09-06
PO Box 90 • Mobile Alabama 36601 • 251-438-3411
REVISION
GROUP LISTING OF ACTIVE SERVICE BULLETINS
SERVICE BULLETIN NUMBER
M64-18 M67-12 M67-5 M70-11 M70-17 M70-3 M70-7 M71-14 M71-20
SERVICE BULLETN SUBJECT
M72-8 M73-12 M73-13
Field Conversion To Turbocharging Of Continental Aircraft Engines Overboost Of Turbocharged Engines Lagging Engine Breather Line On GTSIO520 Engines Slick Electro Bulletin 1-70 Fuel Leaks At The Fuel Injector Pump Variable Orifice Housing Crankcase Modification Recommended At Next Engine Major Overhaul Increasing Size Of Oil Feed Holes To Starter Adapter Shaftgear Slick Service Bulletin No. 1-71 Installation Instructions For The Compressor Sheave To The Starter Adapter (637778) Freeing Turbocharger Turbine Shafts Which Are Dragging Or Frozen By Rust Deposits Weight Difference Allowance Between Connecting Rods & Pistons In The Same Engine New Design Splined Drive Scavenge Pump Shaft & Gear Assembly Marvel-Schebler Carburetor Bulletin A1-73 Reaming & Bushing Rocker Shaft Bosses
M73-2
FAA Airworthiness Directive No. 72-20-2
M73-6R1
Prestolite Alternator Cooling Fan Maintenance & Inspection
M74-16 M74-18 M75-6R1
Usage & Identification Of Valve Springs Compliance With Slick Bulletin 1-74 Conversion Of Engines From One Model To Another
M71-21 M72-17R1
ISSUED MO DAY YEAR 9 22 2006
A C C O 6 7 9 2 5 / 0 0 C 0 8 5
X X X X
X X X X
X X X X
O 2 4 0
I O & I O F 2 4 0 X X X X X X
O 3 0 0
G O 3 0 0
E 1 8 5
E 2 2 5
O 4 7 0
I O 3 4 6
I O 3 6 0
I O 4 7 0
I O 5 2 0
I O & I O F 5 5 0 X X X X X
L & T S I O 3 6 0 X X
T S I O 4 7 0
L & T S I O 5 2 0 X X X X
G T S I O 5 2 0
T S I O 5 5 0
T S I O L 5 5 0
T I A R A
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X
X X X X X X X X X X X X X X X X X X X
X X X X X X X X
X X X X X X X X X
X X X X X X X X X X X
REVISED MO DAY YEAR
X X
X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
PAGE NO PO Box 90 • Mobile Alabama 36601 • 251-438-3411
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16 of 29 X-09-06
REVISION
GROUP LISTING OF ACTIVE SERVICE BULLETINS
SERVICE BULLETIN NUMBER
M75-7R1 M75-14 M75-15 M75-17 M75-30 M76-4 M76-5R1 M76-7 M76-8 M76-12 M76-15 M76-20 M76-22 M77-3 M77-9 M77-19 M78-2 M78-3 M78-5R3 M78-6 M78-8 M78-9
SERVICE BULLETN SUBJECT
Oil Filter Change 635014 Air Throttle Bracket Assemblies New Carburetor Airbox Cylinder Head & Rocker Pivot Pin Change Prestolite Alternators Installation Instructions For Propeller Shaft Or Crankshaft Oil Seals Remote Mounted Oil Coolers P/N 634021 Alternator Face Drive Gear Lockplates Intake Valve Change Chrome Plating Of Cylinders Fuel Pumps Oil Filters Compliance With Rajay Bulletin #21a Use Of Alternate Aviation Grade Fuels Thru Bolt Change Intake & Exhaust Rocker Arm Identification & Application Turbocharger Oil Supply Line & Fitting Change: TCM Service Kit EQ6536 Governor Oil Transfer Collar Sleeves, Retaining Clips & Clearances Flexible Elbow TCM Part Number 635930 Removal & Re-Installation Of Special Rosan Exhaust Port Studs Ignition System Maintenance Crankcase, Crankshaft & Bearing Applications
ISSUED MO DAY YEAR 9 22 2006
A C C O 6 7 9 2 5 / 0 0 C 0 8 5
O 2 4 0
O 3 0 0
G O 3 0 0
E 1 8 5
E 2 2 5
O 4 7 0
I O & I O F 2 4 0
I O 3 4 6
I O 3 6 0
I O 4 7 0
I O 5 2 0
X
I O & I O F 5 5 0
L & T S I O 3 6 0 X
T S I O 4 7 0
L & T S I O 5 2 0
G T S I O 5 2 0
T S I O 5 5 0
T S I O L 5 5 0
T I A R A
X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X
REVISED MO DAY YEAR
X X X X X
X
X X X X X X X
x X X X X X X X
X X
X X X
X X
X X X X X X
X
X X
PAGE NO PO Box 90 • Mobile Alabama 36601 • 251-438-3411
X
17 of 29 X-09-06
X X
REVISION
X
GROUP LISTING OF ACTIVE SERVICE BULLETINS
SERVICE BULLETIN NUMBER
M78-16 M79-4 M79-12 M79-15 M80-9R1 M80-10 M80-11 M80-14 M80-18 M80-24 M80-25 M81-4R1 M81-6R2 M81-8R1 M81-9 M81-10 M81-12 M81-13R1 M81-15R1 M81-16 M81-17
SERVICE BULLETN SUBJECT
A C C O 6 7 9 2 5 / 0 0 C 0 8 5
Number Two Cylinder Intake Elbow Tube, TCM Part No. 629138 Fuel Injection Adjustment & Flight Testing Procedures Of Tiara 6-285 Series Engine Starter Adapter Sheave Freon Compressor Bracket Alignment Fuel Metering Shaft Replacement Of Some P/N 642232 Flexible Elbows Intake Manifold Tube Drain Bosses Freon Compressor Bracket Modified Breather System Exhaust Tailpipe Modification Installation Instructions For Air Conditioning Kits Aid Service Bulletin TP60-0120 - Aid Service Letter TP61-0046 Fuel Hoses Fuel Pump Screen Restriction X X X X Nose Seal Retainer Plates Replace Dipstick P/N 632062-2 With P/N 632062-29 Installation & Rework Instructions Part No's 642266 & 643935 Alternator Brackets Slick Service Bulletin 1-81 (Revised) X X X X Prestolite 100 Amp Alternator Exchange Turbocharger Center Housings By-Pass Valve Modifiction -Airesearch Service Letter TP61-0039
ISSUED MO DAY YEAR 9 22 2006
REVISED MO DAY YEAR
O 2 4 0
O 3 0 0
G O 3 0 0
E 1 8 5
E 2 2 5
O 4 7 0
I O & I O F 2 4 0
I O 3 4 6
I O 3 6 0
I O 4 7 0
I O 5 2 0
L & T S I O 3 6 0
T S I O 4 7 0
L & T S I O 5 2 0 X
G T S I O 5 2 0
T S I O 5 5 0
T S I O L 5 5 0
T I A R A
X X X X X x X X
X X X
X
X X X X X X
X
X
X X X X
X X X X X
X
X X X X X
PAGE NO PO Box 90 • Mobile Alabama 36601 • 251-438-3411
I O & I O F 5 5 0
18 of 29 X-09-06
REVISION
GROUP LISTING OF ACTIVE SERVICE BULLETINS
SERVICE BULLETIN NUMBER
M81-18 M81-19 M81-23R1 M81-25 M81-26 M81-28R1 M82-3 M82-5 M82-7 M82-13 M83-3 M83-5 M83-6 M83-8R1 M84-3 M84-5 M84-7 M84-8 M84-13 M85-3 M85-6 M85-9R1
SERVICE BULLETN SUBJECT
Air Reference Hoses Availability Of New TCM P/N 646220 & 646019 Flexible Elbows 360 Series Oil Pump Drive Gear Exhaust Flange To Cylinder Installation Procedures Pressurization Of Magnetos In Mooney M20k Aircraft Oil Filters Lear Siegler, Inc., Romec Division, Fuel Pump, TCM P/N 643367A1 Fuel Pressure Regulator 642100-5 & 642100-6 Tube Assembly (Air Reference Tube) Fuel Control Inlet Fitting Roto Master (Rajay) Service Letter 27 Revision A FAA AD 82-07-03. Slick Service Bulletin 3-82 Slick Service Bulletin 2-82 Fuel Pump Replacement Induction Manifold Hose Inspection Gear Driven Alternator Inspection Procedure 643797 Turbo Inlet Check Valve Magneto Timing Indicator Plate Slick Service Bulletin No. SB 1-84 Exhaust Valves In P/N 646680 Cylinder Assemblies Garrett Service Letter TP61-0001, Rev. E Piston To Cylinder Dome Clearance
ISSUED MO DAY YEAR 9 22 2006
A C C O 6 7 9 2 5 / 0 0 C 0 8 5
X X X X
X X
REVISED MO DAY YEAR
O 2 4 0
O 3 0 0
G O 3 0 0
E 1 8 5
E 2 2 5
O 4 7 0
I O & I O F 2 4 0
I O 3 4 6
I O 3 6 0
I O 4 7 0
I O 5 2 0
L & T S I O 3 6 0
T S I O 4 7 0
L & T S I O 5 2 0 X X
G T S I O 5 2 0
T S I O 5 5 0
T S I O L 5 5 0
T I A R A
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
PAGE NO PO Box 90 • Mobile Alabama 36601 • 251-438-3411
I O & I O F 5 5 0
19 of 29 X-09-06
REVISION
GROUP LISTING OF ACTIVE SERVICE BULLETINS
SERVICE BULLETIN NUMBER
M85-10 M85-14 M86-4 M86-5 M86-9 M86-13R1 M86-14 M86-20 M87-6 M87-8 M87-14R1 M87-15 M87-16 M87-17 M87-21 M87-23 M87-24 M87-25 M87-26 M88-4 M88-5
SERVICE BULLETN SUBJECT
Cylinder Hold Down Nuts Magneto Pressurization Filter Fuel Pumps Manifold Pressure Line Adapter Improvement Crankcase Modification Camshaft Plug Inspection & Overhaul Manual Revision Camshaft 629726 Rework Air/Oil Separator Drain Modification Romec Service Bulletin No. 101SB015 Fuel Pump P/N RB36090C (TCM P/N 643367) Exhaust Valve Inspection Turbocharger Check Valve Clamps Alternator Ground Strap Slick Service Bulletin SB1-86A Improved Oil Pump Suction Tube Assembly Operation & Service Crankshaft Counterweight Identification At Overhaul Broken Starter Adapter Shafts Piston Pin Replacement & Thru Bolt Torque Check Piston Pin Replacement & Thru Bolt Torque Check TCM Pro-Tech Oil Filter Starter Adapter Shafts (Reference Service Bulletin M87-24)
ISSUED MO DAY YEAR 9 22 2006
A C C O 6 7 9 2 5 / 0 0 C 0 8 5
O 2 4 0
O 3 0 0
G O 3 0 0
E 1 8 5
E 2 2 5
O 4 7 0
I O & I O F 2 4 0
I O 3 4 6
I O 3 6 0
I O 4 7 0
I O 5 2 0
I O & I O F 5 5 0 X X
L & T S I O 3 6 0
T S I O 4 7 0
L & T S I O 5 2 0 X X X X X X X X X X X
G T S I O 5 2 0
T S I O 5 5 0
T S I O L 5 5 0
T I A R A
X X X X X X X
X X X X X
X X X X
X X X X X X X X X
REVISED MO DAY YEAR
X X X X X X X X X X X X X X X X X X
X X X X X
X X
X
X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
PAGE NO PO Box 90 • Mobile Alabama 36601 • 251-438-3411
20 of 29 X-09-06
X X X X X X X X
X X X
X X X
REVISION
GROUP LISTING OF ACTIVE SERVICE BULLETINS
SERVICE BULLETIN NUMBER
M88-9 M88-10 M88-12 M88-13 M88-15 M89-5 M89-6 M89-7R1 M89-9 M89-14 M89-18 M89-19 M89-23 M90-4 M90-6 M90-8 M90-9 M90-10 M90-13 M90-15 M90-16 M90-17
SERVICE BULLETN SUBJECT
Lightning Strikes Contaminated Fuels Piper Aircraft Mandatory Service Bulletin No. 892 Induction Tube Cracking Facet Service Bulletin A1-88 Alternator & Drive Coupling Installation Compressor Belt Sheave Alignment & Belt Tensioning Engine Operation After Cylinder Replacement And/Or Major Overhaul Excessive Crankcase Pressures Thru Bolt Torque Check & Visual Inspection #2 Main Bearings Exhaust Gas Temperature (E.G.T.) Recommendations Re-Design Of Lower Throttle Body Bracket TSIO520CE Lower Throttle Body Support Bracket & Linkage Conversion Of Rolls Royce Engines Inspection & Replacement Of Scavenge Pump Gears P/N 635334 & 639388 Exhaust System Inspection New TCM Magneto & Harness Applications Standby Vacuum Pump Oil Leak Check/Inspection Exhaust Valve Stem Corrosion/Erosion Rocker Arm & Push Rod Inspection 7th Stud Improvement On TCM Crankcases Crankcase Inspection Criteria
ISSUED MO DAY YEAR 9 22 2006
A C C O 6 7 9 2 5 / 0 0 C 0 8 5
X X X X X X X X
O 2 4 0
I O & I O F 2 4 0 X X X X X X X X X X X X
O 3 0 0
G O 3 0 0
E 1 8 5
E 2 2 5
O 4 7 0
I O 3 4 6
I O 3 6 0
I O 4 7 0
I O 5 2 0
I O & I O F 5 5 0 X X X X X X X X X X
L & T S I O 3 6 0 X X
T S I O 4 7 0
L & T S I O 5 2 0 X X X X X
G T S I O 5 2 0
T S I O 5 5 0
T S I O L 5 5 0
T I A R A
X X X X X X X X
X X
X X X X X X X X X X X X
X
X X X X
REVISED MO DAY YEAR
X X X X X X X X X X X X X X X X X X X X X X
X X X X x X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X
PAGE NO PO Box 90 • Mobile Alabama 36601 • 251-438-3411
X X X X X X X X
21 of 29 X-09-06
REVISION
GROUP LISTING OF ACTIVE SERVICE BULLETINS
SERVICE BULLETIN NUMBER
M90-19 M90-20 M91-4 M91-6 M91-7 M91-9 M91-10R1 M91-12 M92-4R1 M92-5 M92-6 M92-7 M92-8 M92-9 M92-10 M92-11 M92-12 M92-14 M93-4 M93-5 M93-8 M93-10
SERVICE BULLETN SUBJECT
Fuel Inlet Tee Lear Romec Corporation, Service Bulletin No.101SB019 Piston Identification & Piston Ring Application Bulletin Cylinder Barrel Inspection Cylinder Barrel Ultrasonic Inspection Cam & Lifter Lubrication During Engine Build Inspection For Correct Oil Pick-Up Tube Installation New Oil Gauge Rod Housing IO& L/TSIO360 Rocker Shaft Stud Inspection Precision Airmotive Corporation #MSA-1 Rev. 1 & MSA-2 Rev. 1 Rockershaft Retention Improvement For Inclined Valve Cylinder Crankcase Cylinder Deck Studs Application Of 4-1/6" Diameter Cylinder Assemblies Flanged .500 Thru Bolt Nut, P/N 652541 Starter Adapter Liquid Cooled Cylinder Assembly, Spark Plug & Spark Plug Heli-Coil Alternator Thru-Bolt Torque Inspection, P/N's 649304, 649305 New Modine Oil Coolers, P/N 635996, 646685, 649479 & 652759 Crankshaft Counterweights Chamfer Of Crankcase Main Bearing Oil Feed Holes Rocker Arm To Rotocoil Clearance TCM Ignition Systems Service Bulletin No. 639
ISSUED MO DAY YEAR 9 22 2006
A C C O 6 7 9 2 5 / 0 0 C 0 8 5
X X X X
X X X X
O 2 4 0
O 3 0 0
G O 3 0 0
E 1 8 5
E 2 2 5
O 4 7 0
I O & I O F 2 4 0
I O 3 4 6
I O 3 6 0
I O 4 7 0
I O 5 2 0
X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X
X X X
X X
X X X
REVISED MO DAY YEAR
T S I O 4 7 0
L & T S I O 5 2 0 X
X X X X X X X X X X X X X X X X
G T S I O 5 2 0
T S I O 5 5 0
T S I O L 5 5 0
T I A R A
X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X x x x x x X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
PAGE NO PO Box 90 • Mobile Alabama 36601 • 251-438-3411
L & T S I O 3 6 0
X X X X
X X X X
I O & I O F 5 5 0
22 of 29 X-09-06
REVISION
GROUP LISTING OF ACTIVE SERVICE BULLETINS
SERVICE BULLETIN NUMBER
SIL93-11A MSB93-12 CSB93-13 SIL93-14 SIL93-15 CSB94-1 SB94-2 SB94-3A MSB94-4G SIL94-5 SB94-7 MSB94-8A MSB94-9 SIL94-10 SB94-11 SID94-12 SB94-13 CSB94-15 CSB95-1A SB95-2 SB95-3B CSB95-4
SERVICE BULLETN SUBJECT
New Service Document Format Valve Retainer Key Installation Inspection Carburetor Air Intake Housing Assembly Inspection CFC Warning Statement General Practices For Use Of Lock Wire, Tab Washers & Cotter Pins Teledyne Continental Motors Ignition Systems Service Bulletin - No. CSB641 Oil Filter Adapter Mounting Stud Induction System Hose & Clamp Replacement Starter Adapter Shaftgear & Crankshaft Gear Inspection Mobil AV1 Oil Crankshaft Flange Timing Marks Magneto To Engine Timing Engine Mount Bracket, P/N's 630694 & 630695 Replacement Of Intake Valve Rotocoils Oil Pump Gasket P/N 643749 Precision Airmotive Corporation Service Bulletin - MSA-7 Piston Ring Set, Part Number 649226 & Cylinder Kit Part Numbers Crankcase Stud Inspection Dukes Incorporated Turbocharger Oil Outlet Check Valve Inspection & Maintenance Of Engine Control Cables & Linkage Alternator/Generator Drive Coupling Inspection Intake Valve Guide Seal P/N 646678 Inspection
ISSUED MO DAY YEAR 9 22 2006
I O & I O F 2 4 0 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
A C C O 6 7 9 2 5 / 0 0 C 0 8 5
X X X X X X X X X X X X X X
X X X X X X
X X X X X
O 2 4 0
O 3 0 0
G O 3 0 0
E 1 8 5
E 2 2 5
O 4 7 0
I O 3 4 6
I O & I O F 5 5 0 X X X X X X X X X X X X X
I O 4 7 0
X X X X
I O 5 2 0
X X X X
L & T S I O 3 6 0 X X
T S I O 4 7 0
L & T S I O 5 2 0 X X X
G T S I O 5 2 0
T S I O 5 5 0
PAGE NO PO Box 90 • Mobile Alabama 36601 • 251-438-3411
23 of 29 X-09-06
T S I O L 5 5 0
T I A R A
X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
REVISED MO DAY YEAR
X X X X
I O 3 6 0
X X X X
REVISION
X X X X X X
X X X X X
X X X
GROUP LISTING OF ACTIVE SERVICE BULLETINS
SERVICE BULLETIN NUMBER
SIL95-5 MSB95-6 SB95-7 CSB96-1 CSB96-2 SB96-3B SB96-4 CSB96-5 SID96-6 SB96-7B CSB96-8 SIL96-9 MSB96-10 SB96-11A SB96-12 CSB96-13 SIL97-1 SID97-2B SID97-3C SID97-4C
SERVICE BULLETN SUBJECT
Hose & Tubing Installation Fuel Pump Drive Coupling Manifold Valve Cover Inspection Starter Gear & Clutch Assembly P/N 653575 Crankcase Oil Passage Inspection Crankshaft Gear Bolt Inspection Improved Oil Pump Gears & Suction Screens Oil Pump Drive Gears, P/N 649506 & 649681 TCM Ignition Systems Service Bulletin SB653 Torque Limits Replacement Of Airmelt (Non-VAR) Crankshafts Oil Pressure Relief Valve Spring Crankshaft Ultrasonic Inspection Propeller Strikes & Hydraulic Locks Continued Airworthiness Instructions For TCM Cylinders Connecting Rod Inspection & Replacement Airworthiness Limitations Information Pertinent To The Design, Operation, Maintenance, & Warranty For TCM Cylinders Procedures & Specifications For Adjustment (TCM) Continuous Flow Fuel Injection Systems Cylinder Bore & Piston Fit Specifications
ISSUED MO DAY YEAR 9 22 2006
A C C O 6 7 9 2 5 / 0 0 C 0 8 5
X X X X
X
O 2 4 0
I O & I O F 2 4 0 X X X X X X
O 3 0 0
X
G O 3 0 0
E 1 8 5
E 2 2 5
O 4 7 0
I O 3 4 6
I O 3 6 0
I O 4 7 0
I O 5 2 0
I O & I O F 5 5 0 X X X X X X X X X X X X X X X
L & T S I O 3 6 0 X
T S I O 4 7 0
L & T S I O 5 2 0 X X X X X X
G T S I O 5 2 0
T S I O 5 5 0
T S I O L 5 5 0
T I A R A
X X X X X X X X X
X X X X X X
X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X
REVISED MO DAY YEAR
X X X X X X X X X X X X X X X X X
PAGE NO PO Box 90 • Mobile Alabama 36601 • 251-438-3411
24 of 29 X-09-06
REVISION
GROUP LISTING OF ACTIVE SERVICE BULLETINS
SERVICE BULLETIN NUMBER
SERVICE BULLETN SUBJECT
SB97-5 SB97-6 SID97-7 SID97-8
Installation Of Flanged Type Front Main Bearings Mandatory Replacement Parts Precision Airmotive Corporation Service Bulletin MSA-10 Interference Of TCM 24 Volt 60 Ampere Gear Driven Alternator & Crankcase Through Bolt CSB97-9 GTSIO-520 Crankcase Inspection CSB97-10A Piston Pin Plug Wear SB97-11 Single Piece Rocker Assembly Bushings Part Numbers 652129 & 652963 SIL97-12 Installation Of Starter Adapter Shaft Seal & Associated Parts SB97-13 Replacement Fuel Pump For TSIO-520-BE Engine SIL97-14 Replacement Cylinder Assembly SB97-15 TCM Ignition System Service Bulletin SB660 CSB98-1B Intake & Exhaust Valve Inspection SIL98-3A Production Release Of New Intake & Exhaust Valve Springs SB98-4 Exhaust System Inspection SIL98-5 Production Release Of P/N 654837A1 Camshaft Assembly SIL98-6B Fuel Injection System Application Guide SB98-8 Number One & Three Cylinder Intake Tube Modification SIL98-9A Time Between Overhaul Periods (TBO) SIL99-1 Engine Preservation For Active & Stored Aircraft SIL99-2B Current Listing Of Sealants, Lubricants & Adhesives Authorized By TCM MSB99-3C Crankshaft Inspection
ISSUED MO DAY YEAR 9 22 2006
A C C O 6 7 9 2 5 / 0 0 C 0 8 5
X X X X
O 2 4 0
O 3 0 0
G O 3 0 0
E 1 8 5
E 2 2 5
O 4 7 0
I O & I O F 2 4 0
I O 3 4 6
I O 3 6 0
I O 4 7 0
I O 5 2 0
I O & I O F 5 5 0
L & T S I O 3 6 0
T S I O 4 7 0
L & T S I O 5 2 0
G T S I O 5 2 0
T S I O 5 5 0
T S I O L 5 5 0
T I A R A
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
REVISED MO DAY YEAR
PAGE NO PO Box 90 • Mobile Alabama 36601 • 251-438-3411
25 of 29 X-09-06
X X X X X X X X X X X X X X X X X X X X X X X X X X X
REVISION
GROUP LISTING OF ACTIVE SERVICE BULLETINS
SERVICE BULLETIN NUMBER
SIL99-4 SIL99-5 CSB99-6A SB99-8 SB00-1 SB00-2 SB00-3A SB00-4A MSB00-5D MSB00-6A SIL00-7A SIL00-9A SB00-10 SIL00-11B SB00-12 CSB01-1 SIL01-2B SB01-3A SIL01-4 SB01-5 CSB02-2C SB02-3
SERVICE BULLETN SUBJECT
TSIO-520-UB Exhaust Tail Pipe TCM Part Number 629141 Thermo Unit GTSIO-520 & GIO-550 Crankshaft Inspection Engine Fuel Injection System Preservation Camshaft Packaging IO-346 Replacement Cylinder Assembly Kit Crankshaft, Counterweight & Connecting Rod Repair Information Australian AVGAS Contamination Crankshaft Material Inspection Slick Service Bulletin SB 1-00A Oil Gauge Rod Application Engine Data Plates Fuel Pump Seal P/N 649198 Cylinder Induction Port Drain Connector Service Publications For Rolls Royce Manufactured Engines Fuel Pump Inspection & Seal Leak Test Precision Air Motive Corp RS-59 Rev. 2 (RSA-5AD2) Gear Driven Alternators P/N 649304A1 & 649305A1 Precision Airmotive Corp RS-60 (RSA-5AD2) 360 Starter Adapter Bevel Gear Starter Adapter Shaft Seal Inspection Magneto Tachometer Sensors
ISSUED MO DAY YEAR 9 22 2006
A C C O 6 7 9 2 5 / 0 0 C 0 8 5
O 2 4 0
O 3 0 0
G O 3 0 0
E 1 8 5
E 2 2 5
O 4 7 0
I O & I O F 2 4 0
I O 3 4 6
I O 3 6 0
I O 4 7 0
I O 5 2 0
I O & I O F 5 5 0
L & T S I O 3 6 0
T S I O 4 7 0
L & T S I O 5 2 0 X
G T S I O 5 2 0
T S I O 5 5 0
T S I O L 5 5 0
T I A R A
X
X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X
REVISED MO DAY YEAR
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X
X X X X
PAGE NO PO Box 90 • Mobile Alabama 36601 • 251-438-3411
X X X X X X X X X X X X X X X X
26 of 29 X-09-06
X
X X
REVISION
GROUP LISTING OF ACTIVE SERVICE BULLETINS
SERVICE BULLETIN NUMBER
SERVICE BULLETN SUBJECT
SIL02-4 SIL02-5 SIL02-6A SB02-7 CSB02-8 SB02-9 SB02-10 SIL03-1 SIL03-2B SB03-3 SB03-4
Production Release Of New Light Weight Starter Motors Induction Hose Clamp Production Release of Optional Intake and Exhaust Valves Teledyne Continental Motors Ignition System Service Bulletin SB663 Teledyne Continental Motors Ignition System Service Bulletin SB664 Cylinder Head to Barrel Seepage P/N 654972 Cylinder Assembly Fuel Injection System Servo Unit Vibration Damper Cold Weather Operation – Engine Preheating Currently Active Approved Spark Plug Application Differential Pressure Test And Borescope Inspection Procedures For Cylinders. Inspection Of Oil Gauge Rod And Cap Assemblies, P/N 652171-22 And P/N 652171-27 SB03-5 New Limits For Crankshaft End Clearance SB03-7 IO-240-Series Magneto Drive Gear SIL04-1A Installation Of The Altitude Compensating Fuel Pump On IO-240-B Series Engines SIL04-2 Cylinder Barrel Ultrasonic Inspection SB04-4A Replacement Of Manifold Valve Spring P/N 630184 CSB04-5A Teledyne Continental Motors Ignition System Critical Service Bulletin CSB 665 CSB04-6 Inspection Of TSIO-550 And TSIOL-550 Engines With P/N 654867 Pistons Installed SB04-7 IO-240-Series Crankshaft Cluster Gear Inspection And Replacement
ISSUED MO DAY YEAR 9 22 2006
O 2 4 0
O 3 0 0
G O 3 0 0
E 1 8 5
E 2 2 5
O 4 7 0
I O & I O F 2 4 0
I O 3 4 6
I O & I O F 5 5 0 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
A C C O 6 7 9 2 5 / 0 0 C 0 8 5
I O 3 6 0
I O 4 7 0
I O 5 2 0
L & T S I O 3 6 0 X
T S I O 4 7 0
L & T S I O 5 2 0 X X
G T S I O 5 2 0
T S I O 5 5 0
T S I O L 5 5 0
T I A R A
X X X
X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
REVISED MO DAY YEAR
X
PAGE NO PO Box 90 • Mobile Alabama 36601 • 251-438-3411
27 of 29 X-09-06
REVISION
GROUP LISTING OF ACTIVE SERVICE BULLETINS
SERVICE BULLETIN NUMBER
SIL04-8 SIL04-9 SB04-10 SB04-11 SIL04-12 SID05-1
SB05-2 SB05-3 SIL05-4A SIL05-5 SIL05-6A SID05-7 SB05-8 SB05-9 SB05-10 SB05-11 SB06-1
SERVICE BULLETN SUBJECT
Optional Replacement Starter For IO-240-Series Engines IO240B13B Manifold Valve Replacement, Heat Isolation Modifications and Throttle Body Modification Piston Position Marking Valve Guide Application, Installation and Reaming Procedures TCM Authorized Engine adjustments, Component Replacement and Repositioning of Fitting Orientation (OEM and Converters) This Service Information Directive Summarizes(SID) Information Pertinate to the Design, Operation, Maintenance and Operation For TCM Camshafts and Hydraulic Lifters Overspeed Limitations Engine Specification Numbers IO-240-Series Engines P/N 656859 Inline Fuel Filter Installation and Inspection Procedures IO-240B-Series Manifold Valve Fuel Scavenge System Installation IO-240-Series Product Upgrades Teledyne Continental Motors (TCM) Position Tuned Fuel injection Nozzles Improved Camshaft Gear P/N 656818 Slick Service Bulletin SB1-88B TSIO-550-B, C and E Maintenance and Overhaul Manual Revision Piper Service Bulletin 1157A Teledyne Continental Motors (TCM) Fuel System Fuel Nozzle Inspection and Replacement.
ISSUED MO DAY YEAR 9 22 2006
A C C O 6 7 9 2 5 / 0 0 C 0 8 5
O 2 4 0
O 3 0 0
G O 3 0 0
E 1 8 5
E 2 2 5
O 4 7 0
I O & I O F 2 4 0 X X
I O 3 4 6
I O 3 6 0
I O 4 7 0
I O 5 2 0
I O & I O F 5 5 0
L & T S I O 3 6 0
T S I O 4 7 0
L & T S I O 5 2 0
G T S I O 5 2 0
T S I O 5 5 0
T S I O L 5 5 0
T I A R A
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X
X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
REVISED MO DAY YEAR
PAGE NO PO Box 90 • Mobile Alabama 36601 • 251-438-3411
28 of 29 X-09-06
REVISION
GROUP LISTING OF ACTIVE SERVICE BULLETINS
SERVICE BULLETIN NUMBER
SIL06-2 SIL06-3 SIL06-4 SB06-5 SSI06-6|
SERVICE BULLETN SUBJECT
A C C O 6 7 9 2 5 / 0 0 C 0 8 5
Unapproved Parts Notification Number 2004-00053 Crankshaft Gear retaining Screw FADEC System Health Status Annunciator Indications Crankshaft Oil Transfer Tube inspection and Replacement Alternator Mount Bracket Inspection
O 2 4 0
O 3 0 0
G O 3 0 0
E 1 8 5
E 2 2 5
O 4 7 0
I O & I O F 2 4 0
X X X X
I O 3 4 6
X
I O 3 6 0
I O 4 7 0
I O 5 2 0
I O & I O F 5 5 0
X X X
L & T S I O 3 6 0
T S I O 4 7 0
L & T S I O 5 2 0
G T S I O 5 2 0
T S I O 5 5 0
T S I O L 5 5 0
T I A R A
X X X X X
X X
X X X
X X X X X X X X X
| Special Service Instructions are issued to address an issue on specific model and/or serial number engines. TCM will distribute SSI notification directly to the owners of the affected engines. SSI's will not be included in the general service bulletin set but will be made available through TCM Customer Service to owners of the affected engines only. For further information on SSI's refer to the latest revision of SIL93-11 or contact TCM Technical Customer Service at 1-251-438-3411 ext. 8299.
ISSUED MO DAY YEAR 9 22 2006
REVISED MO DAY YEAR
PAGE NO PO Box 90 • Mobile Alabama 36601 • 251-438-3411
29 of 29 X-09-06
REVISION
