tunnel - CT GTTP

The government of the SOCIALIST REPUBLIC OF VIETNAM. HO CHI ... FLOW CHART OF BASIC DESIGN FOR IMMERSED TUNNEL ... Reinforced Concrete.
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The The government government of of the the SOCIALIST SOCIALIST REPUBLIC REPUBLIC OF OF VIETNAM VIETNAM HO ’S COMMITTEE HO CHI CHI MINH MINH CITY CITY PEOPLE PEOPLE’S COMMITTEE

TUNNEL

JAPAN Official Development Assistance

1

TUNNEL Sub-Sector (Civil) IMAGE IMAGE OF OF TUNNEL TUNNEL ENTRANCE ENTRANCE

2

Traffic in Tunnel (Immersed Section)

3

PROFILE OF THE TUNNEL

4

FLOW CHART OF BASIC DESIGN FOR IMMERSED TUNNEL What are the Concept?

Sound Structure

Functional Structure

Aesthetic Structure

Structural Safety

Useful for traffic Safety for Emergency Ventilation and Lighting

Landscape of Tunnel Entrance View of Inner Space

Which is Better?

How to Construct?

Where is the most likely?

Tunnel Cross Section

RC Type Unit at Casting Basin

Just on the Alignment

Hybrid type Unit with Floating Fabrication

Other than Site

5

COMPARISON OF IMMERESED TUNNEL CROSS SECTIONS BASIC PLAN

ALTERNATIVE PLAN

Characteristics of Cross Section Traffic Safety

500 500

EMERGENCY WAY

500 750 10500 INSPECTION WAY

• 2m wide Emergency pathway is provided on the both sides. • Vehicles ducts width is 12.25m.

TUNNEL FACILITY

4700

DRIVEWAY

9050

32.50 31500

4700

DRIVEWAY EMERGENCY WAY 750 500 10500 INSPECTION WAY 4700

Cross Section

9050

33.50 32500

750 500 10500 INSPECTION WAY

DRIVEWAY

DRIVEWAY EMERGENCY 500 WAY 500

4700

ITEM

TUNNEL FACILITY

10500 500 750 INSPECTION WAY

• 2m wide Emergency pathway is provided on the center of cross section. • Same as the left. • Same as the left.

• The vehicle duct width is enough for motorcycles.

* Good.

* Good.

Serviceability in • Serviceability in the traffic accident, fire accident and • Serviceability is inferior to the Basic Plan for walking pass maintenance work is good for emergency pass-way duct an Emergency is narrow long and complicated. are on the both sides and enough width. and * Good. Maintenance * Good. Construction Cost of Immersed Tunnel Others

• 74.04 MUS$ (include casting basin) 100%.

• 71.8 MU$ (include casting basin) 97% * Good.

* Good.

• This cross section was agreed by the Prime Minister of Vietnam in 5 July, 2000. * Good.

Total Evaluation

• Serviceability of emergency pass-way is higher than Alternative. • This cross section was agreed by the Prime Minister.

• Alternative is inferior to the Basic Plan.

6

STRUCTURE TYPES OF IMMERSED TUNNEL TYPE-1:

TYPE-3:

Reinfored Concrete Structure Construction at a Casting Basin

Steel-Concrete Composite Structure (Open Sandwich) Construction at a DRY DOCK OR FLOATING CONDITION

RC Member

Open Sandwiich Member

RC Member

Skin Plate as a From & Water Proof

Main Reinforcement Bar Normal Concrete

Stirrup

Main Reinforcement Bar Stirrup

Stiffner Normal Concrete

Steel Plate

Fabricate Full Steel Shell at the Dock or the Works Steel Shell can be towed as build Casting Concrete in the Dock or Casting Basin TYPE-2:

Reinfored Concrete Structure With Steel Shell Casting Concrete at DRY DOCK YARD

RC Member

TYPE-4:

Steel-Concrete Composite Structure (Full Sandwich) Casting Concrete at a DRY DOCK or Floating Condition

Full Sandwich Member

Skin Plate as a From & Water Proof

Skin Plate as a From & Water Proof Skin Plate

Main Reinforcement Bar Normal Concrete

Stirrup

Shear Reinforcing Plate

High Fluidy Concrete Stiffner

Steel Plate (t=10mm)

Fabricate Full Steel Shell AND PLACING CONCRETE at the Dock

Filling High Fludity Concrete up to Double Steel Hull No Reinforced Bars Fabricate Full Steel Shell at the Dock Casting Concrete AT DRY DOCK OR FLOATING CONDITION

7

Comparison Comparison of of Structure Structure Type Type for for Immersed Immersed Tunnel Tunnel Structure Type Location for Fabrication of Steel Shell Location for Concrete Placing Kinds of Concrete and Placing

Type-1 Reinforced Concrete

Type-4 Full Sandwich

• Dry dock yard

• Same as the left

• Same as the left

• Casting Basin

• Dry Dock

• Same as the left

• Same as the left

• Normal concrete. • No Problem

• Normal concrete. • Difficult for Floating Condition

• Normal Concrete • Same as the left

Fair • Much (steel)

Fair • Same as the left

• Need for CorrosionProtect of Steel Plate 36 months US$81.4 M (110%)

• Same as the left

• Super plasticizer concrete • Same as the left • High concrete technology are needed. Fair • Much (steel, cement) Not Good • Same as the left

36months US$81.4 M (110%)

35 months ------

----------

US$78.4 M (106%)

US$84.87 M (120%)

• Not much • Simple.

Maitenance 38 months Construction Period Construction Cost US$74.0 M (100%) Good. Construction Cost --------(Floating)

Total Evaluation

Type-3 Open Sandwich

• Non-need

Good

Imported Materials

Type-2 Steel Shell

Good. • Construction cost is the lowest • RC has many construction cases.

• Construction period is the shortest. • Super plasticizer concrete needs high technology.

8

Placing PlacingConcrete Concreteat atDry DryDock Dock

Placing Placing Concrete Concrete on on Water Water (Floating (Floating Condition Condition

9

REINFORCED CONCRETE STRUCTURE SAIGON RIVER CONSTRUCTION SITE

CASTING BASIN Time Mobilization

2 months

Construction of Casting Basin

10 months Excavation 6 months Bedding Works 4 months

IMMERSED TUNNEL UNIT

Cost Trench Dredging

US$ 16.0 M (US$ 35/m³)

Time

Cost

18 months

US$ 7.8 M (US$ 19/m³)

2.5 months

US$ 21.4 M

6 months

US$ 10.3 M (US$ 36/m³)

SURVEY/ALIGNMENT TOWER

PRIMARY END

SECONDARY END RIVERBED APPROX

CASTING BASIN OR SHIP YARD

Fabrication of Immersed Tunnel Units

10 months Structure 6 months

Subtotal

US$ 37.4 M Outfitting

Outfitting

US$ 21.4 M (US$ 191/m³)

Immersion Navigation traffic control Measurement, Anchor, etc

US$ 3.0 M Back filling

3 months

Towing

US$ 0.5 M

US$ 2.3 M

Inner work

Subtotal

-------

US$ 66.1 M

-------

US$ 7.9 M

TOW BOAT

Overhead (12%)

Total 38 months

IMMERSED TUNNEL UNIT

TOW BOAT

US$ 74.0 M

10

CONSTRUCTION PROCEDURE

1. Fabrication of Immersed Tunnel Unit

2. Dredging of Trench at the Immersed Tunnel Construction Site

3. Towing

TOW BOAT

IMMERSED TUNNEL UNIT

IMMERSED TUNNEL UNIT TOW BOAT

CASTING BASIN OR SHIP YARD

4. Immersion

5. Foundation

6. Backfilling

SURVEY/ALIGNMENT TOWER

PRIMARY END

SECONDARY END

GENERAL BACK FILL

RIVERBED APPROX

PROTECTIVE CONCRETE GENERAL BACK FILL 2 1: 1: 2 CAST IN PIPES

-14.50 1:

2

APPROX EXISTING RIVER BED LEVEL 1:

2

SHEAR KEY

TEMPORARY SUPPORT PAD

SAND JETTED FOUNDATION

LOCKING BACK FILL (GRADED GRAVEL 100-200KG/PIECE)

11

MAIN PROCESSES OF IMMERSED TUNNEL CONSTRUCTION 1. Fabrication of Tunnel Element at Casting Position

2. Towing Element from Casting Basin

3. Towing & Setting Correct Position

4. Immersion & Joining Elements

12

CONSTRUCTION PROCEDURE OF IMMERSED TUNNEL

1st YEAR ITEM NO.

ACTIVITY DESCRIPTION

-1 1

1

SIGN CONTRACT

2

START ON SITE

3

DESIGN

4

MOBILISATION

5

IMMERSED TUNNEL CONSTRUCT CASTING BASIN CONSTRUCT TUNNEL UNITS

4-UNITS 370M

FITTING OUT

4-UNITS

TOWING & IMMERSION

4-UNITS

BACK FILL TRENCH DREDGING 6

THU THIEM SIDE APPROACH CUT AND COVER TUNNEL

340M

PREPARATION OF GROUND

(610M)

VENTILATION TOWER

7

U- SHAPE RETAINING WALL

200M

RETAINING WALL

70M

HO-CHI-MINH SIDE APPROACH CUT AND COVER TUNNEL

320M

VENTILATION TOWER U- SHAPE RETAINING WALL

220M

RETAINING WALL

40M

8

PAVEMENT

9

INTERNAL WORKS E & M

2nd YEAR

3rd YEAR

QUANTITY 2

3

4

5

6

7

8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

13

CONSTRUCTION OF DIAPHRAM WALL

14

TRAFFIC MANAGEMENT

15

TUNNEL Sub-Sector (E and M) IMAGE OF TUNNEL E and M (CUT & COVER TUNNEL) OPTICAL FIBER FOR FIRE DETECTION

CCTV CAMERA

RE-TRANSMITTAL RADIO BROADCAST FACILITY (LEAD LINE)

VI METER

TUNNEL LIGHTING (Hf FLUORESCENT LAMP AND HIGH PRESSURE SODIM VAPUOR LAMP)

JET FAN

CABLE RACK

MOBILE WIRELESS TELEPHONE FACILITY (LCX CABLE)

LIGHTING (ESCAPE PASSAGE)

EMERGENCY EXIT SIGN

EMERGENCY TELEPHONE

DRAIN TUBE

WATER SUPPLY TUBE

FOAM FIRE PLUG & FIRE EXTINGUISHER

EMERGENCY EXIT

EMERGENCY TELEPHONE

CO METER

16

Facilities of tunnel E & M

Electrostatic Precipitator

Silencer (Sound Attenuator)

VI Sensor

CCTV Camera

Emergency Telephone

Emergency Exit Sign

Foam Fire Plug and fire extinguisher

17

Tunnel E and M 1. Ventilation System:

• Jet Fan • Electrostatic Precipitator • Exhaust Fan • Sound Attenuator • Ventilation Control System

2. Lighting System: 3. Safety System:

• Emergency Pathway • Radio Broadcasting • Emergency Telephone • Alarm Button • Fire Detector • Fire Extinguisher • Exit Guide • Laud Speaker

4. Drainage system:

• Pump at Emergency Pathway • Pump at Ventilation Room

5. Power Supply system

• Public Power Supply • Stand-by Generator

6. Surveillance and Control system

18

Exhaust Tower

Sound Absorber (Silencer)

Exhaust Fans

Jet Jet fans fans Electrostatic Pecipitator (Dust Collector)

Polluted Air

Corner Vane

Image Image of of ventilation ventilation System System

19

Outline of Ventilation System Thu Thiem Side

Ho Chi Minh City Side

Tower Corner Vane Sound Absorber Mechanical Room Exhaust Fans (Ventilators)

Cranes

Electric Room

Corner Vane

Jet Fan

Electric Dust Collectors (Electrostatic Recipitator

Louver Air Flow Traffic Flow

20

Location of Ventilation Tower and Building (West)

nel Tun nce a Entr

Ventilations Tower and Building

Mon Bridge

21

DRAINAGE SYSTEM OF TUNNEL VENTILATING STATION

VENTILATING STATION

GL

INLET PIPE

DRAIN PUMP IN VENTILATION STATION EMEGENCY CORRIDOR DRAIN OUT

EMERGENCY CORRIDOR A PRESSURE GAUSE X3

DRAIN-PUMP X3

DRAIN TANK

DRAIN-PUMP 3 SET

DRAIN-PUMP X1

22

WATER SUPPLY SYSTEM FOR FIRE HYDRANT

HYDRANT EMERGENCY TELEPHONE

WATER SUPPLY TAP

PIT

REGULATING VALVE (200m PITCH)

0m 10 m E( 00 N R5 HO E P H E EL UIS YT NG I C T EN XI EG RE-E EM FI

) CH ch Di t

A GE AN CH

E LV VA

WATER SUPPLY TAP SAFETY VALVE

ER IN RA ST V-

AIR VALVE

SA AU FET TO Y V MA AL TIC UE AIR EX IT VA HYDRANT PUMP LU E

FLUX METER

HYDRANT PUMP ROOM WATER TANK (CAPACITY 60m3)

CUT OFF VALVE POLE VALVE

23

SCHEMATIC SCHEMATIC DRAWING DRAWING OF OF TUNNEL TUNNEL CONTROL CONTROL AND AND SUPERVISION SUPERVISION SYSTEM SYSTEM Control Room CCTV Monitor

Emergency Telephone Terminal

CCTV Broadcasting Loudspeaker Panel

CRT

CRT

CRT

CCTV Monitor

CCTV Monitor

Graphic Panel Rcording Device Local Transmittance Unit

East Ventiration Tower Emergency Telephone Switching System

Transmission Line Transmittance Unit

Radio & Loudspeaker Broadcasting System

CRT Controler

CCTV Control Unit

I/O

Device Controler

Trafic Information Processing Unit

CPU Transmittance Unit

Transmission Line Local Transmittance Unit

Tunnel Ventilation Control Unit

Emergency Telephone

West Ventiration Tower

Lead Line Loud (Radio Antenna) Speaker

CCTV Camera

CCTV Camera

CCTV Camera

VI detectors

Tunnel Information Panel

CO detectors

Trafic Detecting Unit

Switch-board

Jet Fans

Loop detectors (Vehicle detectors)

Switch-board

24

Tunnel Control Room at Maintenance Office (Surveillance and Control system)