23
175
80 112
24
2 52 51
176
35 85a
22 50
53 51 45
44
134
130 10 41
87
86
19
57
40
88
104
113
11
18 138
56
129
89
128
114
127 126
103
58
125 133
124
43 42
63
12
55
90
144 143
61
13
142 62
134a 86a
105
14
132
137
97
98
17
131
79
96 60
64
109 141
65 94
95
93
136
158
157
140
16
156
91
15
92
91 135
155 154
70 111
69
177
106 3 153 149
110
81
71
151 68
139
148
146
150 102
101
84
100 99
160
147
115
161
83
162
21
145
164
83
20 85
159
107
78
82 163
76
166
74
171
37 170
36
106
75 77
168
169 172
165
82 108
46 47 167
ZF4HP18
Iss 22
JP(Automatic Transmissions)Ltd Telephone 0117-9214351
(Fax 0117-9273922)
ZF 11
ZF 4HP18 1050 000 Illus
Please quote the full transmission code when ordering parts 4 speed front wheel drive with lock up SAAB 87-, Peugeot 605 90-,Citroen 90-, Alfa Romeo, Lancia & Audi 100
Description
Part No.
Illus
KITS Overhaul Overhaul Overhaul Overhaul Overhaul Overhaul
- SAAB - Citroen/Peugeot - Alfa Romeo & Lancia - Audi 100 without final drive Final Drive only Audi 100 2WD Final Drive only Audi 100 4WD
183 02 01 183 02 02 183 02 03 183 02 04 183 02 05 183 02 06
Gasket & seal Gasket & seal - Alfa Romeo & Lancia Shaft sealing rings Full friction kit
183 03 01 183 03 03 183 06 01 183 07 01
GASKETS 1 2 2 2 3 NI NI NI NI
Pan Converter housing SAAB, Alfa Converter housing Citroen, Peugeot Converter housing Lancia Cover Valve body plate gasket Valve body small Valve body large Valve body - Audi
183 183 183 183 183 180 183 183 183
25 25 25 25 25 25 25 25 25
01 02 07 08 03 05 05 06 09
10 11
"C" clutch outer "O" ring "C" clutch inner "O" ring
137 16 07 183 16 02
12 13 14
"B" clutch outer "O" ring "B" clutch inner "O" ring "B" clutch intermediate ring "O" ring
137 16 07 180 16 06 183 16 03
15 16 17
"A" clutch outer "O" ring "A"clutch inner "O" ring "A" clutch dam "O" ring
180 16 12 183 16 05 178 16 10
18 19
"E" clutch outer "O" ring "E" clutch inner "O" ring
137 16 08 180 16 10
20 21
"D" clutch outer "O" ring "D" clutch inner "O" ring
137 16 07 137 16 06
RUBBER COMPONENTS
22 NI NI NI 23
Turbine shaft "O" ring Servo cover "O" ring Servo piston "O" ring Band pin "O" ring Filter cap "O" ring
24 NI NI NI NI
Filter "O" ring Valve body pipe "O" ring Dipstick "O" ring Cable "O" ring Speedo sleeve "O" ring
NI NI
Bearing cover "O" ring - SAAB only Bearing cover "O" ring - excluding SAAB
NI NI NI NI
Plug "O" ring Input (Diff) "O" ring Breather seal Speedo pinion shaft seal
NI NI NI NI
Converter housing washer Parking lock cam washer Parking lock support washer Band adjuster screw seal
183 183 183 183
NI NI
Small cooler seal Large cooler seal
183 20 07 183 20 08
35 36 37 36 37 36 37 NI
Pump Differential LH SAAB (small) Differential RH SAAB (large) Differential LH Alfa Romeo & Lancia Differential RH Alfa Romeo & Lancia Differential LH Peugeot & Citroen Differential RH Peugeot & Citroen Selector shaft
40
Stator body
(2)
(2) (1/2)
180 16 04 180 16 14 183 16 13 183 16 14 183 16 06 183 16 15 183 16 07 183 16 08 183 16 09 183 16 10 183 16 12 183 16 16
(2)
180 16 02 183 16 11 183 20 01 183 20 02 20 20 20 20
03 04 05 06
Part No
Stator body Input shaft teflon Input shaft early (thin) Input shaft late (thick) Turbine shaft - early (thin) Turbine shaft - late (thick) Turbine shaft Governor - rubber Governor - steel
52mm dia x 2.50 (1) 22mm dia x 1.90 (2) 26mm dia x 2.00 (1) 26mm dia x 2.50 (1) 32mm dia x 2.00 (1) 32mm dia x 2.50 (1) 31mm dia x 2.00 (1) 56mm dia x 2.50 (2) 56mm dia x 2.50 (2)
50 51 52 53
"C" "C" "C" "C"
clutch clutch clutch clutch
friction 143mm x 1.6 x 48T steel pressure diaphram spring
55 56 57 58
"B" "B" "B" "B"
clutch clutch clutch clutch
60 61 62 63 64 65
"A" "A" "A" "A" "A" "A"
178 26 03 183 26 03 180 26 06 183 26 07 183 26 04 183 26 08 183 26 05 180 26 09 183 26 06
CLUTCH PLATES (3) (3)
137 11 03 137 12 03 183 13 01 183 24 01
friction 147mm x 2.0 x 30T steel pressure diaphram spring
(2/3) (2/3)
183 11 02 183 12 02 183 13 02 183 24 04
clutch clutch clutch clutch clutch clutch
friction 147mm x 1.6 x 30T steel steel (wavy) pressure small dished spring large dished spring
(4/5) (4/5)
183 11 03 183 12 02 183 12 04 183 13 02 183 24 05 183 24 06
68 69 70 70 71
"E" clutch "E" clutch "E" clutch "E" clutch "E" clutch
friction 108mm x 1.6 x 36T steel pressure (4 plate) pressure (5 plate) diaphram spring
(4/5) (4/5)
183 11 04 183 12 03 183 13 03 183 13 04 180 24 05
74 74 75 76 77 78
"D" "D" "D" "D" "D" "D"
friction 147mm x 1.6 x 30T Std friction 147mm x 1.6 x 30T OEM steel steel (wavy) pressure diaphram spring
(5/6) (5/6) (5/6)
79 79
Band - all except Audi 100 Band - Audi 100
80 80
Pick up Pick up - Audi
clutch clutch clutch clutch clutch clutch
(2)
183 11 03 183 11 05 183 12 02 183 12 04 183 13 02 183 24 02
BRAKE BAND 183 14 01 183 14 02
FILTER 183 27 01 183 27 02
BUSHES & BEARINGS 81a 81 82 82
Bush kit (pump, stator x 2,turb shaft, 3/4 drum) Pump Output shaft (2) Differential input shaft Drive shaft
193 09 01 183 21 07 180 21 01 183 21 03 183 21 03
83 83 84 85 85a 85a 86 86a NI
Differential (crownwheel side) Side shaft Side shaft Differential cage Turbine shaft Turbine shaft (undersize) Stator support rear (see "TOOLS" for fitting) Stator support front Reverse drum
183 21 02 183 21 02 183 21 01 183 21 04 180 21 06 180 21 10 183 21 05 183 21 06 183 21 08
NI NI NI
Bearing rear OWC - Audi Pinion roller bearing - Audi Idle gear roller bearing - Audi
183 46 03 183 46 01 183 46 02
87 88 88 88 88
"C" "C" "C" "C" "C"
clutch clutch clutch clutch clutch
stepped thrust selective 3.60mm selective 3.40mm selective 3.20mm selective 3.00mm
183 183 183 183 183
22 22 22 22 22
07 08 09 10 11
88 88 88 88 88
"C" "C" "C" "C" "C"
clutch clutch clutch clutch clutch
selective selective selective selective selective
183 183 183 183 183
22 22 22 22 22
12 13 14 15 16
THRUST WASHERS 183 15 01 183 15 02 183 15 03 183 15 04 183 15 05 183 15 06 180 15 02 113 15 02
SHAFT SEALING RINGS ZF 12
Description
41 42 43 43 44 44 45 46 47
METAL CLAD SEALS
58mm dia x 2.50 (2)
Iss 31/10/2000
183 26 01
2.80mm 2.60mm 2.40mm 2.20mm 2.00mm
JP(Automatic Transmissions)Ltd Telephone 0117-9214351
(Fax 0117-9273922)
ZF 4HP18 1050 000
Please quote the full transmission code when ordering parts Iss 31/10/2000
Illus 88 88 88 88 88
4 speed front wheel drive with lock up SAAB 87-, Peugeot 605 90-,Citroen 90-, Alfa Romeo, Lancia & Audi 100
Description "C" "C" "C" "C" "C"
clutch clutch clutch clutch clutch
selective selective selective selective selective
Part No.
1.80mm 1.60mm 1.40mm 1.20mm 1.00mm
183 183 183 183 183
22 22 22 22 22
Illus 17 18 19 20 21
180 180 180 180
129 130 131
Stator support "C" clutch piston Intermediate ring and one way clutch
183 39 01 183 45 09 183 44 01
132 133 133 134a 134
"B" clutch cylinder "B" clutch piston (3 plate clutch) "B" clutch piston (2 plate clutch) "B" clutch intermediate ring Turbine shaft
183 29 07 183 45 10 183 45 11 183 29 17 183 38 02
135 135 136 137 138 139 139 140
"A" clutch cylinder "A" clutch cylinder (Audi only) "A" clutch piston (5 plate clutch) Oil throw ring Input shaft "E" clutch housing "E" clutch piston (5 plate clutch) "E" clutch piston (4 plate clutch) Inter shaft "E" clutch hub
183 29 01 183 29 34 183 45 01 183 45 03 183 29 08 183 45 07 183 45 08 183 29 09
11 12 13 14 15
141 142 143 144 144
183 29 183 29 183 65 183 66
180 22 16 180 22 17 180 22 18
145 146
Sungear shaft "A" clutch hub Driving shell Planetary sungear Planetary assembly Planetary assembly Cit/Peu 092 to 095, 097, 104 to 108, 118, 122 to 127, 132 & 133 Planetary ring gear Output shaft
183 66 03 183 66 02 183 57 01
147 147 147 147 147
Spur Spur Spur Spur Spur
gear gear gear gear gear
shim shim shim shim shim
selective selective selective selective selective
6.59 6.56 6.53 6.50 6.47
mm mm mm mm mm
183 183 183 183 183
36 36 36 36 36
01 02 03 04 05
147 147 147 147 147
Spur Spur Spur Spur Spur
gear gear gear gear gear
shim shim shim shim shim
selective selective selective selective selective
6.44 6.41 6.38 6.35 6.32
mm mm mm mm mm
183 183 183 183 183
36 36 36 36 36
06 07 08 09 10
147 147 147 147 147
Spur Spur Spur Spur Spur
gear gear gear gear gear
shim shim shim shim shim
selective selective selective selective selective
6.29 6.26 6.23 6.20 6.17
mm mm mm mm mm
183 183 183 183 183
36 36 36 36 36
11 12 13 14 15
147 147 147 147 147
Spur Spur Spur Spur Spur
gear gear gear gear gear
shim shim shim shim shim
selective selective selective selective selective
6.14 6.11 6.08 6.05 6.02
mm mm mm mm mm
183 183 183 183 183
36 36 36 36 36
16 17 18 19 20
147 147 147 147 147
Spur Spur Spur Spur Spur
gear gear gear gear gear
shim shim shim shim shim
selective selective selective selective selective
5.99 5.96 5.93 5.90 5.87
mm mm mm mm mm
183 183 183 183 183
36 36 36 36 36
21 22 23 24 25
148 148 149 149
Spur Spur Spur Spur
gear gear gear gear
183 22 04 183 23 03 183 22 05
96 97 98
Sungear to shell plate Sungear to shell needle Sungear to shell thrust plate
183 22 01 183 23 01 183 22 02
99 100 101
Output shaft top hat race Output shaft needle Output shaft flat race
183 22 03 183 23 02 178 22 18
102 102 102 102 102 102 102 102 102 102 102 102
Pinion Pinion Pinion Pinion Pinion Pinion Pinion Pinion Pinion Pinion Pinion Pinion
shaft shaft shaft shaft shaft shaft shaft shaft shaft shaft shaft shaft
selective selective selective selective selective selective selective selective selective selective selective selective
1.95mm 1.90mm 1.85mm 1.80mm 1.75mm 1.70mm 1.65mm 1.60mm 1.55mm 1.50mm 1.45mm 1.40mm
183 183 180 180 180 180 180 180 180 180 180 180
22 22 22 22 22 22 22 22 22 22 22 22
22 23 58 57 03 04 05 06 07 08 09 10
102 102 102 102 102
Pinion Pinion Pinion Pinion Pinion
shaft shaft shaft shaft shaft
selective selective selective selective selective
1.35mm 1.30mm 1.25mm 1.20mm 1.15mm
180 180 180 180 180
22 22 22 22 22
102 102 102
Pinion shaft selective 1.10mm Pinion shaft selective 1.05mm Pinion shaft selective 1.00mm
183 22 06 180 22 44 180 22 45 180 23 06
CIRCLIPS 103 103 103 103 103
"A" "A" "A" "A" "A"
clutch clutch clutch clutch clutch
retainer retainer retainer retainer retainer
selective selective selective selective selective
2.80mm 2.60mm 2.40mm 2.20mm 2.00mm
183 157 183 183 183
32 32 32 32 32
01 07 03 04 05
103 103 103 103 103
"A" "A" "A" "A" "A"
clutch clutch clutch clutch clutch
retainer retainer retainer retainer retainer
selective selective selective selective selective
1.80mm 1.60mm 1.40mm 1.20mm 1.00mm
183 183 183 183 183
32 32 32 32 32
06 07 08 09 10
104 105 106 107 108 108a
Turbine shaft "A" clutch piston Differential input shaft large Differential input shaft small Drive shaft Rear one way clutch
183 32 19 183 32 20 183 32 21 183 32 22 183 32 23 183 32 24
109 109 109 109 109
"D" "D" "D" "D" "D"
183 157 157 157 157
110 111
"E"clutch spring retainer "E"clutch retainer
112 112 112 112 112 112
"C" "C" "C" "C" "C" "C"
113
"B" clutch retainer 1.60mm
clutch clutch clutch clutch clutch clutch
retainer retainer retainer retainer retainer retainer
0.90mm 1.10mm 1.30mm 1.50mm 1.70mm 1.90mm
(pair)
HARD PARTS
Relief valve spring Relief valve cap Relief valve Dowel pump to stator
Inter shaft to sungear cupped bearing retainer Inter shaft to sungear needle Inter shaft to sungear thrust plate
2.20mm 2.60mm 3.00mm 3.50mm 4.00mm
183 29 16 183 32 17 183 32 18
125 126 127 128
93 94 95
retainer retainer retainer retainer retainer
Part No (pair)
183 38 01 183 38 03 183 38 03 183 38 03 180 37 08 183 37 02
"B" clutch to shell Input shaft & "E" clutch housing "E" clutch hub to "E" clutch housing plate "E" clutch hub to "E" clutch housing needle
clutch clutch clutch clutch clutch
Description "B" clutch spring retainer Servo cover Gearset ring gear
Pump assembly Pump assembly for 092, 094, 097, 104 to 110, 118, 122 to 127, 132, 133, 150, 151, 152, 155, 156 159 to 164 Pump screws (long outer) (8) Pump screws (short inner) (6)
89 90 91 92
(2)
114 NI 115
32 32 32 32 32
04 07 06 05 04
180 29 19 183 32 11 183 183 183 137 183 183
32 32 32 32 32 32
12 13 14 01 16 15
183 32 07
124 124
NI NI
150 150
(output shaft) 023 - 031 - 048 - 058 (output shaft) 024 - 032 - 049 - 059 bolt - early (Allen key hex socket) bolt - SAAB 068,116,139,142,145,168,184, 186,& 219 Spur gear (pinion shaft) 023 - 031 - 048 - 058 Spur gear (pinion shaft) 024 - 032 - 049 - 059
JP(Automatic Transmissions)Ltd Telephone 0117-9214351
(Fax 0117-9273922)
24 29 29 29
16 54 53 14
02 06 01 01
183 29 10 183 29 11 180 37 15 180 37 04 183 29 12 183 29 13
ZF 13
ZF 4HP18 1050 000 Illus 151 152 153 154 155 155
Please quote the full transmission code when ordering parts 4 speed front wheel drive with lock up SAAB 87-, Peugeot 605 90-,Citroen 90-, Alfa Romeo, Lancia & Audi 100
Description
Part No.
Illus
180 37 15 180 36 01 183 29 18 183 29 19 183 44 02
156 156 157 157 158 159 159 159
Spur gear bolt (hex for spanner) Spur gear bolt shim Output shaft shell Rear OWC stop ring OWC rear & 157. OWC & house. Citroen 092, 093, 097, 104, 106, 108, 118, 123, 125, 127, 132 Rear OWC hub Rear OWC hub - Audi Rear OWC housing (Dir clutch hub) Rear OWC housing (Dir clutch hub) - Audi "D" clutch stop ring "D" clutch piston 024 "D" clutch piston 023 "D" clutch piston 031 - 032 - 048 - 049 - 058 - 059
160 161 162 NI NI NI NI 163
Retaining ring Slotted nut "D" clutch Pinion shaft Pinion gear - Audi Idler gear - Audi Helical gear - Audi Outer adapter housing - Audi Differential planet shaft
180 34 01 183 37 01 183 29 14 183 66 04 183 66 05 183 66 06 183 54 01 183 29 24
164 164 164 164 164
Diff Diff Diff Diff Diff
shim shim shim shim shim
selective selective selective selective selective
(excluding (excluding (excluding (excluding (excluding
Audi) Audi) Audi) Audi) Audi)
0.15mm 0.20mm 0.25mm 0.30mm 0.35mm
183 183 183 183 183
36 36 36 36 36
26 27 28 29 30
164 164 164 164 164
Diff Diff Diff Diff Diff
shim shim shim shim shim
selective selective selective selective selective
(excluding (excluding (excluding (excluding (excluding
Audi) Audi) Audi) Audi) Audi)
0.40mm 0.70mm 1.00mm 1.20mm 1.50mm
183 183 183 183 183
36 36 36 36 36
31 32 33 34 35
183 44 03 183 29 20 183 44 05 183 29 21 183 44 04 183 29 27 183 45 04 183 45 05 183 45 06
Iss 31/10/2000
Description
Part No
NI NI
Band adjusting shim (Audi only) Band adjusting shim (Audi only)
NI NI NI NI NI
Speedo Speedo Speedo Speedo Speedo
drive drive drive drive drive
6.25mm 6.50mm
183 36 73 183 36 74
023, 024, 031 032, 048, 049 058, 059
183 60 01 183 60 04 183 60 02 183 60 02 183 60 03
023, 024, 031, 032 048, 049, 058, 059
183 59 01 183 59 02
worm worm - 139 pinion pinion pinion
165 165
Governor flanges Governor flanges
166 166 166 166 166 166 167 167 167 167 167
Governor Governor Governor Governor Governor Governor Governor Governor Governor Governor Governor
housing housing housing housing housing Peugeot housing Citroen housing housing housing housing housing Citroen
168 169 170 171
Governor Governor Governor Governor
stop plate fixing plate plate screws
171 172
Governor screws Governor screws
175 175 175 175 NI 176 177 NI
024, 048, 023, 049,
032 (1) 058 (1) 031 (1) 059 (1) 107 (1) 132 (1) 024, 032 (1) 048, 058 (1) 023, 031 (1) 049, 059 (1) 132 (1)
183 183 183 183 183 183 183 183 183 183 183
59 03 59 05 59 04 59 06 59 16 59 19 59 09 59 10 59 07 59 08 59 20
023, 024, 031, 032 (4)
183 59 11 183 59 13 183 59 12 180 37 07
048, 049, 058, 059 (2) 048, 049, 058, 059 (3)
180 37 07 183 37 03
Maincase Saab 024 Maincase Saab 023 Maincase Saab 032 - 049 - 059 Maincase Saab 031 - 048 - 058 Boost tube (in case) 132, 133 Cit/Peug Converter housing End cover V/B "A" clutch damper spring for Alfa Romeo 042, 046, 047, 062, 063, 064, 074, 089 043, 060, 098 061 V/B "A" clutch damper spring for SAAB 048, 049, 058, 059, 065 067, 088, 115, 119, 134, 135 068, 116, 142 023, 024, 031, 032 V/B "A" clutch damper spring for Citroen/Peugeot 093, 095, 104, 105, 123, 124, 092, 094, 097, 106, 107, 108, 109, 110, 118, 122 125, 126, 127, 132, 133, 159, 160 150, 151, 152, 155, 156, 161, 162, 163, 164 Valve body ball (large) (2) Valve body ball (small) (2)
183 53 01 183 53 02 183 53 03 183 53 04 183 63 01 183 29 22 183 29 23
183 62 02 183 62 03 183 62 03 180 62 08 180 62 13 180 62 14
NI NI NI NI NI
Pinion Pinion Pinion Pinion Pinion
gear gear gear gear gear
shim shim shim shim shim
(Audi (Audi (Audi (Audi (Audi
only) only) only) only) only)
0.25mm 0.35mm 0.35mm 0.40mm 0.45mm
183 183 183 183 183
36 36 36 36 36
58 59 77 78 79
NI NI NI NI NI
Pinion Pinion Pinion Pinion Pinion
gear gear gear gear gear
shim shim shim shim shim
(Audi (Audi (Audi (Audi (Audi
only) only) only) only) only)
0.50mm 0.55mm 0.60mm 0.65mm 0.70mm
183 183 183 183 183
36 36 36 36 36
36 37 38 39 40
NI NI NI NI NI
Pinion Pinion Pinion Pinion Pinion
gear gear gear gear gear
shim shim shim shim shim
(Audi (Audi (Audi (Audi (Audi
only) only) only) only) only)
0.75mm 0.80mm 0.85mm 0.90mm 0.95mm
183 183 183 183 183
36 36 36 36 36
41 42 43 44 45
NI NI NI NI NI
Pinion Pinion Pinion Pinion Pinion
gear gear gear gear gear
shim shim shim shim shim
(Audi (Audi (Audi (Audi (Audi
only) only) only) only) only)
1.00mm 1.05mm 1.10mm 1.15mm 1.20mm
183 183 183 183 183
36 36 36 36 36
46 47 48 49 50
Valve body orifice valve Valve body orifice valve Valve body orifice valve Valve body orifice valve
0.70 mm dia 0.80 mm dia 0.90 mm dia 1.00 mm dia
178 62 03 178 62 04 178 62 14 178 62 06
NI NI NI NI NI
Pinion Pinion Pinion Pinion Pinion
gear gear gear gear gear
shim shim shim shim shim
(Audi (Audi (Audi (Audi (Audi
only) only) only) only) only)
1.25mm 1.30mm 1.35mm 1.40mm 1.45mm
183 183 183 183 183
36 36 36 36 36
51 52 53 54 55
Valve body orifice valve 1.20 mm dia Valve body orifice valve 1.30 mm dia Valve body orifice valve 1.50 mm dia Valve body orifice valve 1.70 mm dia Oversize pressure regulator valve kit
178 62 02 178 62 15 178 62 05 178 62 01 183 62 07
NI NI
Pinion gear shim (Audi only) Pinion gear shim (Audi only)
1.50mm 1.55mm
183 36 56 183 36 57
NI NI NI NI NI NI NI NI NI NI
Band Band Band Band Band Band Band Band Band Band
only) only) only) only) only) only) only) only) only) only)
3.00mm 3.25mm 3.50mm 3.75mm 4.00mm 4.25mm 4.50mm 4.75mm 5.00mm 5.25mm
183 183 183 183 183 183 183 183 183 183
Stone guard Park lock cam Park pawl Park pawl
183 29 15 183 29 03 183 29 04 183 29 05
NI NI NI
Band adjusting shim (Audi only) Band adjusting shim (Audi only) Band adjusting shim (Audi only)
5.50mm 5.75mm 6.00mm
183 36 70 183 36 71 183 36 72
NI
NI
ZF 14
adjusting adjusting adjusting adjusting adjusting adjusting adjusting adjusting adjusting adjusting
shim shim shim shim shim shim shim shim shim shim
(Audi (Audi (Audi (Audi (Audi (Audi (Audi (Audi (Audi (Audi
36 36 36 36 36 36 36 36 36 36
60 60 62 63 64 65 66 67 68 69
NI NI NI NI
023, 024, 031, 037, 048, 049, 058, 059
183 62 04 183 62 05 183 62 06 183 183 183 180
24 62 62 62
10 02 03 09
TOOLS Rear stator bush insert mandrel Rear stator bush insert collets Regulator tool kit
JP(Automatic Transmissions)Ltd Telephone 0117-9214351
(pair)
(Fax 0117-9273922)
180 33 04 180 33 01 183 33 11
