ZF 5HP30 - BMW E38 Club

NI Valve body. 208 25 02. NI Cover to case. 208 25 03. RUBBER COMPONENTS. 6. Pump to centring plate "O" ring. 208 16 01. 7. Centring plate to case "O" ring.
160KB taille 1 téléchargements 370 vues
111(set) 112 46 171

173 172

139

8

63 180

61 60 170

60

61

62

185 40 6

45 110 100

136

177 12

134

184

176

192

18

49

140

11 68

10

175

15

47

69

65

191

17

66 9

16

65 8

67

101

72

66

190

135

133

71

155

70

137 182 70

69

182

71

80

72

181

198

118 140

22

14 48

13

21

188

197

117 116 (set) 19

102 145

20

202 123 122

194

147

115 (set)

76

186

193

75

83

74

82

139

210

81 209

73 82

74

211

150

121 (set)

81

84

73

200

74

85 27

140

126 (set)

24

140 78 77 78

25

207

149

220

226

103 153

206 28

77

205

78

90

79 148 86 23 204

88

86

87

89 219

87 225

139 152 203

217

224

218

151 216

215

ZF5HP30 iss

41

143 154 26

223 127

3 15/8/2000

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

ZF 73

ZF 5HP30 1055 000 Illus

Please quote the full transmission code when ordering parts 5 speed rear wheel drive with lock up. BMW, Rolls Royce, Aston Martin

Description

Part No.

KITS Overhaul with pistons Overhaul BMW Friction & steels kit Friction only kit

208 02 02 208 02 01 208 07 01 208 07 02

B,C,E1 & F friction carrier sel circlip kit Illus 138, 139, 140 & 141 8 pieces 2.4mm to 3.8mm B,D,&E clutch retainer sel circlip kit Illus 142, 143 & 144 6 pieces 3.0mm to 4.0mm

208 10 02

127

208 10 03

Output shaft shim set (12 off 1mm to 3.2mm)

208 10 01

GASKETS NI NI NI

Pan Valve body Cover to case

208 25 01 208 25 02 208 25 03

RUBBER COMPONENTS 6 7 8 9 10

Pump to centring plate "O" ring Centring plate to case "O" ring A clutch cylinder "O" ring A clutch cylinder "O" ring A clutch piston "O" ring outer

208 16 01 208 16 02 208 16 03 183 16 05 208 16 04

11 12 13 14 15

A clutch piston "O" ring inner A clutch piston "O" ring outer C clutch piston "O" ring inner C clutch piston "O" ring outer Intermediate shaft "O" ring

180 16 17 208 16 04 208 16 06 208 16 07 178 16 16

16 17 18 19 20 21 22 23 24 25

B clutch piston "O" ring B clutch piston "O" ring B clutch piston "O" ring D clutch outer "O" ring D clutch inner "O" ring (2) E2 inner "O" ring E2 outer "O" ring Planet carrier "O" ring Planet carrier & shaft "O" ring F brake cylinder "O" ring

208 16 04 180 16 05 208 16 09 208 16 10 208 16 11 208 16 06 208 16 07 208 16 12 208 16 13 208 16 14

NI NI NI NI 26

Filter "O" ring Harness "O" ring (2) Valve body pipe "O" ring (2) Valve body pipe "O" ring (2) Extension housing "O" ring

27 28

E1 bonded rubber piston F bonded rubber piston

Converter (40 x 52 x 7) Extension housing (57 x 73 x 8) Selector shaft (10 x 18 x 5)

Pump Stator support (2) Input shaft (2) Sun gear shaft (2) C clutch cylinder

60 61 62 63 64

A clutch friction A clutch steel A clutch waved steel A clutch pressure A Clutch diaphram spring

65 66 67 68 69 70

C clutch friction C clutch steel C clutch spring plate C clutch end plate C Clutch diaphram spring B brake friction

71 72

B brake steel B Clutch diaphram spring

73 74 75 76 77 78 79 80

Part No (7) (1)

208 12 01 208 24 03

D brake friction 204 X 1.6 X 30T D brake steel D brake waved steel D Clutch diaphram spring 0501 313 570 E2 brake friction E2 brake steel E2 brake waved steel E2 brake diaphram spring 0501 313 572

(5) (6) (1) (1) (3) (4) (1) (1)

208 11 02 208 12 01 208 12 06 208 24 04 208 11 02 208 12 01 208 12 06 208 24 02

81 82 83 84 85

E1 brake friction E1 brake steel E1 brake steel E1 brake waved steel E1 brake diaphram spring

(6) (6) (1) (1) (1)

208 11 01 208 12 08 208 12 03 208 12 07 208 24 05

86 87 88 89 90

F brake friction F brake steel F brake steel F brake waved steel F brake diaphram spring

(6) (6) (1) (1) (1)

208 11 01 208 12 08 208 12 09 208 12 07 208 24 06

0501 313 575

143 X 1.6 X 30T

0501 313 574 143 X 1.6 X 30T

0501 313 573

FILTER NI NI

Main pick up Valve body tubular screen

208 27 01 208 27 02

BUSHES & BEARINGS Pump needle bush A & C cylinder bush D & E cylinder bush F cylinder needle bush Output shaft ball bearing

110 111 112 115 116

Pump waved thrust Rear of stator needle & race set Rear of stator shim set Input shaft needle & race set Intermediate shaft needle & race set

208 22 01 208 23 01 208 22 02 208 23 02 208 23 03

208 16 15 208 16 16 208 16 17 208 16 18 208 16 19

117 118 121 122 123

Sun gear shaft (front) needle & race set Sun gear shaft (rear) needle & race set E1 needle & race set Freewheel fixing ring Needle race

208 23 04 208 23 04 208 23 05 208 22 03 208 23 06

208 45 01 208 45 02

126 127 138 138 138 138

Sun gear needle & race set Output shaft shim set (12 off 1mm to 3.2mm) Selective thrust plate Selective thrust plate Selective thrust plate Selective thrust plate

3.2 3.0 2.8 2.6

208 23 07 208 10 03 211 22 05A 211 22 05B 211 22 05C 211 22 05D

138 138 138 138

Selective thrust plate Selective thrust plate Selective thrust plate Selective thrust plate

2.4 2.2 2.0 1.8

211 22 05E 211 22 05F 211 22 05G 211 22 05H

138 138 138 138

Selective thrust plate Selective thrust plate Selective thrust plate Selective thrust plate

1.6 1.4 1.2 1.0

211 22 05J 211 22 05K 211 22 05L 211 22 05M

133 134 135 136 137

Oil dam retainer Pump A & C cylinder Oil dam retainer E2 dia spring retainer

208 32 01 208 32 02 208 32 03 208 32 01 208 32 04

139 139 139 139 139

B,C,E1 & F friction carrier sel 3.80 B,C,E1 & F friction carrier sel 3.60 B,C,E1 & F friction carrier sel 3.40 B,C,E1 & F friction carrier sel 3.20 B,C,E1 & F friction carrier sel 3.00

208 32 05 208 32 06 208 32 07 208 32 08 208 32 09

137 15 01 208 15 01 137 15 04

SHAFT SEALING RINGS 45 46 47 48 49

Description

100 101 102 103 104

METAL CLAD SEALS 40 41 NI

Illus

Iss 15/08/2000

208 26 01 208 26 02 208 26 03 208 16 02 208 16 04

208 21 01 208 21 02 208 21 03 178 21 02 208 21 04

THRUST WASHERS

CLUTCH PLATES

ZF 74

143 X 1.6 X 30T

0501 313 571 204 X 1.6 X 30T

0501 313 572 204 X 1.6 X 30T

(5) (5) (1) (1) (1)

208 11 01 208 12 03 208 12 02 208 13 01 208 24 01

(3) (3) (1) (1) (1) (6)

208 11 02 208 12 01 208 12 04 208 12 05 208 24 02 208 11 02

CIRCLIPS

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

Please quote the full transmission code when ordering parts Iss 15/08/2000

Illus

5 speed rear wheel drive with lock up. BMW, Rolls Royce, Aston Martin

Description

Part No.

139 139 139

B,C,E1 & F friction carrier sel 2.80 B,C,E1 & F friction carrier sel 2.60 B,C,E1 & F friction carrier sel 2.40

208 32 10 208 32 11 208 32 12

140 140 140 140 140 140

B,D,&E clutch retainer sel B,D,&E clutch retainer sel B,D,&E clutch retainer sel B,D,&E clutch retainer sel B,D,&E clutch retainer sel B,D,&E clutch retainer sel

208 32 13 208 32 14 208 32 15 208 32 16 208 32 17 208 32 18

145 147 148 149 150

D & E cylinder (front) Freewheel fix ring retainer Ring gear shell inner Ring gear shell outer Ring gear retainer

208 32 19 208 32 20 208 32 21 208 32 22 208 32 22

151 152 153 154 155

Freewheel (front) Freewheel (rear) F clutch needle bush retainer Output shaft ball bearing retainer E2 dia spring retainer

208 32 23 208 32 24 208 32 25 208 32 26 208 32 04

170 171 172 173 175

Pump assly (inc 40, 45, 100, 110 & 135) Stator support assly (inc 172 & 173) Pump front centring plate Pump rear centring plate A & C cyl assly (inc 8, 9, 101, &136)

208 38 01 208 39 01 208 38 02 208 38 03 208 29 01

176 177 180 181 182

A piston A oil dam Friction carrier C piston C fixing ring

208 45 03 208 29 02 208 29 03 208 45 04 208 29 04

184 185 186 188 190

C friction carrier Input shaft Intermediate shaft Sun gear shaft Oil dam

208 29 03 208 29 06 208 29 07 208 65 01 208 29 08

191 192 193 194 197

B piston B cylinder D clutch dia stop ring D piston D & E2 cyl assly (inc 20,102,& 145)

208 45 05 208 29 09 208 29 10 208 45 06 208 29 11

198 200 202 203 204

E2 piston E1 dia stop ring Freewheel assly (inc 122, 123 & 147) E2 friction carrier Ring gear & shell

208 45 07 208 29 12 208 44 01 208 29 13 208 29 14

205 206 207 209 210

Planet carrier Ring gear Sun gear Planet carrier & shaft Ring gear

208 66 01 208 29 15 208 65 02 208 66 02 208 29 16

211 215 216 217 218

Sun gear Planet carrier & shaft Park lock wheel Freewheel assembly Freewheel assly stop ring

208 65 03 208 66 03 208 29 17 208 44 02 208 29 18

219 220 223 224 224

Split ring F cylinder Output slotted nut Extension assly (41, 143 & 154) Extension housing

208 29 19 208 29 20 208 29 21 208 29 22 208 54 01

225 226

Output flange F clutch retaining screws (12)

208 57 01 208 37 01

4.00 3.80 3.60 3.40 3.20 3.00

Illus

Description

ZF 5HP30 1055 000 Part No

CONVERTERS BMW Code 007 BMW Code 015, 029, & 030 BMW Code 026 & 033 BMW Code 031 BMW, Rolls Royce, Aston Martin Codes 027, 028, 032 & 039

208 30 01 208 30 02 208 30 03 208 30 04 208 30 05

TOOLS Wallchart

208 33 10

HARD PARTS

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

ZF 75

ZF 76

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)